PRODUCT SELECTION GUIDE - GROOVING

Transcription

1 PRODUCT SELECTION GUIDE - GROOVING GROOVING PAGE 1-3 PAGE 1-5 For internal diameters of.125" and larger Groove widths.004"-.250" For depth of cut up to.150" Solid carbide shanks in 1/8", 3/16", 1/4", 5/16", 3/8" and 1/2" diameter For internal diameters of.325" and larger Groove widths.004"-.125" For depth of cut up to.125" s can groove, bore and generate profiles s can also be used for face grooving PAGE 1-7 For internal diameters of 1" and larger Groove widths 2, 3 and 4mm For depth of cut up to.500" PAGE 1-9 Groove widths.004"-.150" For depth of cut 2-1/2 to 3 times width s can groove, turn and generate profiles s can also be used for face grooving Carbide and High Speed Steel PAGE 1-11 Groove widths.095",.125" &.142" Included Angle 7 Major diameter from.300" Two grades of Sub-Micron Grain Carbide PAGE 1-13 Groove widths 2, 3, 4, 5 and 6mm For depth of cut to 1" s can also be used for parting and face grooving PAGE 8-7 Used for generating multiple groove forms simultaneously Scan this code for itional information. 1-1

2 TOOLING ORIENTATION GUIDE - GROOVING Right Left Clockwise Chuck Right External Grooving Top View Tools shown cutting edge up. GROOVING Counter- Clockwise Left Left Right Clockwise Left Chuck Internal Grooving Top View Tools shown cutting edge up. Right Counter- Clockwise 1-2

3 PRODUCT Internal grooving for diameters.125" and larger..004" through.250" groove widths in.001" increments. 1/8", 3/16", 1/4", 5/16", 3/8" and 1/2" shanks. Sub-micron grain DURA-MAX 2000 Carbide. Tools available with TiN, TiAIN, TiCN and Diamond coating. Short neck lengths for greater rigidity; long neck lengths for greater reach. Elliptically ground necks for greater strength. Right Shown RADII LEAD ANGLE INCLUDED ANGLE BACK CLEARANCE MODIFICATIONS SEE PAGE FOR ADDITIONAL CUSTOM BLANK TOP RAKE (SIDE VIEW) CHIP BREAKER (SIDE VIEW) SIDE CLEARANCE (END VIEW) PG 8-6 ADAPTER STYLES TOOLHOLDER SELECTIONS THINBIT ROUND AD THINBIT SQUARE A PG 7-2 PG 7-2 PRODUCT DEMONSTRATION SPEEDS AND FEEDS APPLICATION REFERENCE TROUBLE SHOOTING TECHNICAL SECTIONS PG 9-10 PG 9-4 PG

4 I.D. GROOVING TOOLS FRONT RAKE: Primary 21 C BACK CLEARANCE: 2 B D E THINBIT GT40B080R SIDE CLEARANCE: 2 RADIUS: Sharp corner through full radius available TOP RAKE: 0 LEAD ANGLE: 0 I.D. GROOVING C A Right Illustrated ORDERING INSTRUCTIONS Minimum Bore & Shank Diameter Complete the ORDER CODE in the table below that represents your selection of groove width and tool dimensions. EXAMPLE: The ORDER CODE for a 1/4" shank, right hand tool with an.080" tool width,.110" depth of cut and.500" long neck is: GT40B R Specify the Tool Width 'A' SPECIFICATIONS ORDER CODE Tool Width Range Depth of Cut Neck Length DURA-MAX 2000 Carbide See Page 9-10 for speeds and feeds 'C' 'A' 'B' 'E' Full Radius 1/8".004"-.063" 3/16".004"-.093" 1/4".004"-.125" 5/16".004"-.156" 3/8".004"-.187" 1/2".004"-.250" / Right Left.004"-.006" = 3 x 'A'.250" GT20C _ R GT20C _ L.007"-.063" =.020".375" GT21C _ R GT21C _ L.004"-.016" = 3 x 'A'.250" GT20B _ R GT20B _ L.017"-.063" =.050".375" GT21B _ R GT21B _ L.004"-.011" = 3 x 'A'.375" GT30C _ R GT30C _ L.012"-.093" =.035".625" GT31C _ R GT31C _ L.004"-.026" = 3 x 'A'.375" GT30B _ R GT30B _ L.027"-.093" =.080".625" GT31B _ R GT31B _ L.004"-.016" = 3 x 'A'.500" GT40C _ R GT40C _ L.017"-.125" =.050".750" GT41C _ R GT41C _ L.004"-.036" = 3 x 'A'.500" GT40B _ R GT40B _ L.037"-.125" =.110".750" GT41B _ R GT41B _ L.004"-.021" = 3 x 'A'.625" GT50C _ R GT50C _ L.022"-.156" =.063" 1.000" GT51C _ R GT51C _ L.004"-.046" = 3 x 'A'.625" GT50B _ R GT50B _ L.047"-.156" =.140" 1.000" GT51B _ R GT51B _ L.004"-.036" = 3 x 'A'.750" GT60C _ R GT60C _ L.037"-.187" =.110" 1.250" GT61C _ R GT61C _ L.004"-.050" = 3 x 'A' 1.000" GT80C _ R GT80C _ L.051"-.250" =.150" 1.750" GT81C _ R GT81C _ L * Example: GT31C093R - max radius would be.035" Add-ons Use 'Order Code' and Add Overall Length Page Page 'FR' Maximum radius limited to depth of cut * See Note Corner Radius Page 'CR _' (indicate size in.xxx") Maximum radius limited to depth of cut * See Note Coating Page 9-6 TiN 'C' TiCN 'D' TiAlN 'E' Diamond 'F' 'D' Use s Beginning With 1.365" + 'A' 'AD' 1.865" + 'A' 'AD' 2.365" + 'A' 'AD' 2.330" + 'A' 'AD' 2.800" + 'A' 'AD' 3.240" + 'A' 'AD'

5 U.S. PATENT NOS. 6,722,825 and 6,974,282 PRODUCT Internal grooving and profiling for diameters.325" and larger. Shank sizes 1/4", 3/8", 1/2" and 5/8" in steel, heavy metal or carbide. All toolholders are reversible for right and left hand orientation. Modifications can be provided on any of our tooling. Please contact us with your application requirements. Left in Right Shown PRODUCT DEMONSTRATION SPEEDS AND FEEDS APPLICATION REFERENCE TROUBLE SHOOTING TECHNICAL SECTIONS PG 9-10 PG 9-4 PG Right Illustrated FRONT RAKE: 15 BACK CLEARANCE: 2 both sides SIDE CLEARANCE: 2 I.D. side RADIUS: Sharp corner through full radius available TOP RAKE: 0 LEAD ANGLE: 0 SPECIFICATIONS ORDER CODE Orientation Width Depth of Cut Grades See Page 9-5 for expanded material descriptions and Page 9-10 or 9-12 for Speeds and Feeds information Add-ons Use 'Order Code' and Add 'A' 'B' DURA-MAX 2000 Carbide +.001"/-.001" For Steel & Interrupted Cutting DURA-MAX 5000 Carbide For Aluminum & Non-ferrous Full Radius Page Corner Radius Page Coating Page 9-6 Right For ID grooving use left hand 'MGT' Page 1-5 For face grooving use right hand 'MGTF' Page 2-6 Left For ID grooving use right hand 'MGT' Page "-.063".064"-.125".004"-.063" Width DOC.004"-.031" = 2 x 'A'.032"-.063" =.063" Width DOC.064"-.083" = 1.5 x 'A'.084"-.125" =.125" Width DOC.004"-.031" = 2 x 'A'.032"-.063" =.063" MGTI _D2R MGTI _D2L MGTI _D5R MGTI _D5L 'FR' 'CR _' (indicate size in.xxx") TiN 'C' TiCN 'D' TiAlN 'E' Diamond 'F' For face grooving use left hand 'MGTF' Page "-.125" Width DOC.064"-.083" = 1.5 x 'A'.084"-.125" =.125" 1-5

6 I.D. GROOVING TOOLS 1/2 MINI GROOVE N TURN MGT12HM-RB Note: All toolholders are reversible for right hand or left hand orientation. For grooving: Width Depth of Cut.004"-.031" 2 x width.032"-.063".063".064"-.083" 1.5 x width.084"-.125".125" I.D. GROOVING Right Orientation with Left Illustrated ORDERING INSTRUCTIONS Select the ORDER CODE in the table below that represents your selection of tool specifications. EXAMPLE: The ORDER CODE for a.575" minimum bore toolholder with a 1/2" steel shank is: MGT12 SPECIFICATIONS ORDER CODE Minimum Bore Material Package Replacement Parts Overall Length Shank Diameter s 'C' Extension Ratios: Steel: 4xø Heavy Metal: 6xø Carbide: 8xø Includes Shank, Clamp and Hardware Clamp Only Screw Only Wrench Only 'D' 'B' Use s Beginning With Steel MGT ".325".063" Width Maximum (Threading & Groove Widths.004"-.063") Heavy Metal MGT14HM MGC1 F31 W " 1/4".450".063" Width Maximum (Threading & Groove Widths.004"-.063") Carbide MGT14C 6.504" Steel MGT " Heavy Metal MGT38HM MGC1 F31 W " Carbide MGT38C 6.768" 3/8" Grooving: 'MGTI' Page 1-5 Threading: 'MGTT' Page " (Threading & Groove Widths.004"-.063") or.640" (Groove Widths.064"-.125") Steel MGT " MGC1 F31 W31 Heavy Metal MGT12HM 5.485" 1/2" Use right hand inserts for clockwise or left hand inserts for counterclockwise.690" (Threading & Groove Widths.004"-.063") or.755" (Groove Widths.064"-.125") Steel MGT58 MGC1 F31 W " 5/8" 1-6

7 U.S. PATENT NO. 5,638,728 Internal grooving for diameters 1 and larger. 3/4 and 1 shank diameters. Right hand orientation standard. PRODUCT Left hand orientation available as a special. Elliptical neck for increased strength and rigidity. Right hand orientation for counter-clockwise rotation. Modifications can be provided on any of our tooling. Please contact us with your application requirements. Right Shown INSERT STYLES INSERT SELECTIONS SEE PAGE 6-1 PRODUCT DEMONSTRATION SPEEDS AND FEEDS APPLICATION REFERENCE TROUBLE SHOOTING TECHNICAL SECTIONS PG 9-12 PG 9-4 PG

8 I.D. GROOVING TOOLS 7" I.D. GROOVING.500" 3" Right Illustrated ORDERING INSTRUCTIONS Select the ORDER CODE in the table below that represents your selection of tool specifications. EXAMPLE: The ORDER CODE for a 2mm insert width toolholder package with a 1" shank is: DGPZ SPECIFICATIONS ORDER CODE Minimum Bore Width Shank Diameter 'C' 'A' 'B' Package Includes Shank, Clamp and Hardware Right s Use s Beginning With Replacement Parts Shank Clamp Screw Wrench 2mm (.078") 3/4" DGPZ 'DGI2' DGT R DGC " DGPZ (Page 6-1) DGT R DGC " 3mm (.118") 3/4" DGPZ 'DGMI3' DGT R DGC " DGPZ (Page 6-1) DGT R DGC83013 S7352 W4010 4mm (.157") 3/4" DGPZ 'DGMI4' DGT R DGC " DGPZ (Page 6-1) DGT R DGC

9 U.S. PATENT NOS. 6,688,816 and 6,824,333 INSERTS PRODUCT External grooving and turning. Internal grooving and boring with 1.250" minimum bore diameter..004" through.150" in.001" increments available. Sub-micron grain DURA-MAX 2000 and 5000 Carbides and High Speed Steel. s available with TiN, TiAIN, TiCN and Diamond coating. Right in Right Shown RADII DEPTH OF CUT INCLUDED ANGLE BACK CLEARANCE MODIFICATIONS SEE PAGE FOR ADDITIONAL LEAD ANGLE TOP RAKE (SIDE VIEW) CHIP BREAKER (SIDE VIEW) SIDE CLEARANCE (END VIEW) CNC, SWISS, CONVENTIONAL STYLE ROUND STYLE TOOLHOLDER SELECTIONS THINBIT KAISER TOOL MADE IN U.S.A. 3/4" GROOVE 3/4" GROOVE N THINBIT KAISER TOOL THINBIT MADE IN U.S.A. KAISER TOOL CO 1" ROUND REVER THINBIT PG 7-3 PG 7-4 PG 7-7 PG 7-8 PRODUCT DEMONSTRATION SPEEDS AND FEEDS APPLICATION REFERENCE TROUBLE SHOOTING TECHNICAL SECTIONS PG 9-10 PG 9-3 PG

10 O.D./I.D. GROOVING AND TURNING INSERTS.820".145".240" FRONT RAKE: CARBIDE: Primary 10 honed, Secondary 15 HIGH SPEED STEEL: 15 BACK CLEARANCE: 2-1/2 both sides SIDE CLEARANCE:.004" -.019" - 0 both sides.020" -.150" - 5 both sides RADIUS: Sharp corner through full radius available TOP RAKE: 0 O.D. & I.D. GROOVING LEAD ANGLE: 0 Right Illustrated NOTE:.004"-.019" inserts are not designed for turning ORDERING INSTRUCTIONS Complete the ORDER CODE in the table below that represents your selection of groove width and insert grade. EXAMPLE: The ORDER CODE for a right hand,.100" insert width in DURA-MAX 2000 is: LGT D2 R Specify the Tool Width 'A' SPECIFICATIONS ORDER CODE INFO. Orientation Width Depth of Cut Grades See Page 9-5 for expanded material descriptions and Page 9-10 for Speeds and Feeds information Add-ons Use 'Order Code' and Add Catalog Section 7 'A' 'B' DURA-MAX 2000 Carbide For Steel & Interrupted Cutting / DURA-MAX 5000 Carbide For Aluminum & Non-ferrous High Speed Steel Full Radius Page Corner Radius Page Coating Page 9-6 Use s Beginning With Right.004"-.150" Width DOC.004"-.033" = 3 x 'A'.034"-.039" =.100".040"-.100" = 2.5 x 'A'.101"-.150" =.250" LGT _ D2R LGT _ D5R LGT _ HSR Left.004"-.150" LGT _ D2L LGT _ D5L LGT _ HSL 'FR' 'FR' 'CR _' (indicate size in.xxx") 'CR _' (indicate size in.xxx") TiN 'C' TiCN 'D' TiAlN 'E' Diamond 'F' 'L' Use right hand straight holder or left hand 90º holder 'L' Use left hand straight holder or right hand 90º holder 1-10

11 U.S. PATENT NOS. 6,688,816 and 6,824,333 INSERTS PRODUCT External grooving. Internal Static O-Ring grooving with minimum bore diameter. Sub-micron grain DURA-MAX 2000 and 5000 Carbides. s available with TiN, TiAIN, TiCN and Diamond coating. in Right Shown RADII DEPTH OF CUT INCLUDED ANGLE BACK CLEARANCE MODIFICATIONS SEE PAGE FOR ADDITIONAL LEAD ANGLE TOP RAKE CHIP BREAKER SIDE CLEARANCE (SIDE VIEW) (SIDE VIEW) (END VIEW) CNC, SWISS, CONVENTIONAL STYLE ROUND STYLE TOOLHOLDER SELECTIONS THINBIT KAISER TOOL MADE IN U. S.A. 3/4" GROOVE MADE IN U.S.A. C 3/4" GROOVE N THINBIT KAISER TOOL PG 7-3 PG 7-4 PG 7-7 PG 7-8 PRODUCT DEMONSTRATION SPEEDS AND FEEDS APPLICATION REFERENCE TROUBLE SHOOTING TECHNICAL SECTIONS PG 9-10 PG 9-3 PG

12 O.D. STATIC O-RING INSERTS FRONT RAKE: Primary 10 honed, Secondary ".145" " BACK CLEARANCE: 7 included angle SIDE CLEARANCE: 5 both sides RADIUS:.010" or.020" TOP RAKE: 0 LEAD ANGLE: 0 DEPTH OF CUT:.200" or.250" STATIC O-RING GROOVING ORDERING INSTRUCTIONS Select the ORDER CODE in the table below that represents your selection of groove width and insert grade. EXAMPLE: The ORDER CODE for a.095" insert width in DURA-MAX 2000 is: LGOR095D2CR010 SPECIFICATIONS ORDER CODE INFO. Orientation & Radius Width Depth of Cut Grades See Page 9-5 for expanded material descriptions and Page 9-12 for Speeds and Feeds information Add-ons Use 'Order Code' and Add Catalog Section 7 'A' 'B' DURA-MAX 2000 Carbide For Steel & ±.001" Interrupted Cutting DURA-MAX 5000 Carbide For Aluminum & Non-ferrous Coating Page 9-6 Use s Beginning With Centered.010" Corner Radius.095".250" LGOR095D2CR010 LGOR095D5CR ".200" LGOR142D2CR010 LGOR142D5CR010 TiN 'C' TiCN 'D' TiAlN 'E' 'L' Centered.020" Corner Radius.125".250" LGOR125D2CR020 LGOR125D5CR020 Diamond 'F' 1-12

13 U.S. PATENT NO. 5,638,728 External grooving and parting with Depth of Cut to 1. PRODUCT Shank sizes 3/4, 1, 16mm, 20mm and 25mm in straight and 90º orientations. Modular tooling system will also accept face grooving heads. See compatibility guide on Page 9-8. If round shanks are required, see Page 7-13, Package Styles Q and R. Modifications can be provided on any of our tooling. Please contact us with your application requirements. Package F Shown INSERT STYLES INSERT SELECTIONS SEE PAGE 6-1 PRODUCT DEMONSTRATION SPEEDS AND FEEDS APPLICATION REFERENCE TROUBLE SHOOTING TECHNICAL SECTIONS PG 9-10 PG 9-3 PG PACKAGE STYLE Clockwise E - Left, Straight Shank F - Right, Straight Shank G - Right, 90º Shank Chuck Top View Tools shown cutting edge up. H - Left, 90º Shank Counter- Clockwise E - Left, Straight Shank F - Right, Straight Shank Note: If round shanks are required, see Page 7-13, Package Styles Q and R. 1-13

14 O.D. GROOVING AND PARTING TOOLS 3/4" and 1" Shanks Select the ORDER CODE in the table below that represents your selection of tool specifications. EXAMPLE: The ORDER CODE for a 3mm insert width, toolholder package style 'E' with a.500" depth of cut and 1" shank is: DGPE ORDERING INSTRUCTIONS Metric Shanks Complete the ORDER CODE in the table below with the shank size as 16 (16mm), 20 (20mm) or 25 (25mm). EXAMPLE: The ORDER CODE for a 3mm insert width, toolholder package style 'E' with a.500" depth of cut and 20mm shank is: DGPE Specify the 'SHANK SIZE' O.D. GROOVING & PARTING SPECIFICATIONS Width 2mm (.078") 3mm (.118") 4mm (.157") 5mm (.197") 6mm (.236") Depth of Cut 13mm (1/2") 13mm (1/2") 13mm (1/2") 20mm (3/4") 13mm (1/2") 25mm (1") 13mm (1/2") 25mm (1") Package Style See Page 1-13 Package Includes Shank, Head, Clamp and Hardware 3/4" Shank 3/4"x3/4"x5" 1" Shank 1"x1"x5" Metric Shanks 16 = 16x16x125mm 20 = 20x1"x125mm 25 = 25x1"x125mm ORDER CODE s Use s Beginning With Head Head Hardware Replacement Parts Shanks 34 = 3/4" 01 = 1" 16 = 16mm 20 = 20mm 25 = 25mm Clamp E DGPE DGPE DGPE2013 DGH22013 DGC22013 G DGPG DGPG DGPG2013 'DGI2' DGS YR F DGPF DGPF DGPF2013 (Page 6-1) DGS XR DGH12013 DGC12013 H DGPH DGPH DGPH2013 DGS YL E DGPE DGPE DGPE3013 DGH23013 DGC23013 G DGPG DGPG DGPG3013 'DGI3' DGS YR F DGPF DGPF DGPF3013 (Page 6-1) DGS XR DGH13013 DGC13013 H DGPH DGPH DGPH3013 DGS YL E DGPE DGPE DGPE4013 DGH24013 DGC24013 G DGPG DGPG DGPG4013 DGS YR F DGPF DGPF DGPF4013 DGS XR DGH14013 DGC14013 H DGPH DGPH DGPH4013 'DGI4' DGS YL E DGPE DGPE DGPE4020 (Page 6-1) DGH24020 DGC24020 G DGPG DGPG DGPG4020 DGS YR F DGPF DGPF DGPF4020 Screw: DGS XR DGH each DGC14020 H DGPH DGPH DGPH4020 S7552 DGS YL E DGPE DGPE DGPE5013 DGH25013 Wrench: DGC25013 G DGPG DGPG DGPG5013 W4025 DGS YR F DGPF DGPF DGPF5013 DGS XR DGH15013 DGC15013 H DGPH DGPH DGPH5013 'DGI5' DGS YL E DGPE DGPE DGPE5025 (Page 6-1) DGH25025 DGC25025 G DGPG DGPG DGPG5025 DGS YR F DGPF DGPF DGPF5025 DGS XR DGH15025 DGC15025 H DGPH DGPH DGPH5025 DGS YL E DGPE DGPE DGPE6013 DGH26013 DGC26013 G DGPG DGPG DGPG6013 DGS YR F DGPF DGPF DGPF6013 DGS XR DGH16013 DGC16013 H DGPH DGPH DGPH6013 'DGI6' DGS YL E DGPE DGPE DGPE6025 (Page 6-1) DGH26025 DGC26025 G DGPG DGPG DGPG6025 DGS YR F DGPF DGPF DGPF6025 DGS XR DGH16025 DGC16025 H DGPH DGPH DGPH6025 DGS YL Clamp Hardware Screw: S6552 Wrench: W