KRAJOWA SPÓŁKA CUKROWA S.A.
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1 KRAJOWA SPÓŁKA CUKROWA S.A. BIOFUELS AS AN ALTERNATIVE FOR SUGAR INDUSTRY IN POLAND RESIPE WARSAW,
2 GENERALY PRESENTATION COMPANY KSC S.A. The company was established The company consists of 27 sugar factories, 81,08% is the property of State Treasury. In campaign 2007/08 11 sugar factories worked and 16 was out of quota sugar production. In campaign 2008/09 7 sugar factories will work.
3 KSC S.A. Sugar Factories
4 Market position Share in the sugar market in PL - 39,4 % Share in the EU sugar market - 4,0 %
5 Quantity of sugar production 2005/ t 2006/ t 2007/ t
6 Target KSC S.A Sugar production and sales Finalizing the restructuring process Start of biofuel production Maintenance of the first position on the sugar market in PL and making use of the opportunities of development
7 Strong points of KSC S.A The first place in PL among 5 sugar groups Possibility of contraction of large amounts of sugar beets 2 regions : - lubelskie - kujawsko pomorskie Production base and overcapacity of production Experience and qualifications of employees
8 Elements of strategy Building of bioethanol plant: 1. Small-scale pilot plant of production capacity 20 millon l/yr 2. Industrial plant of a capacity 126 million l/yr (100,000 t/yr)
9 Regulation and legalisation EU regulations for biofuels directives, strategy Current legal acts in Poland: - Law on biouels from implementing regulations of MF and MG Long-term program of biofuels promotion for the period
10 Sugar quotas [ thous.of tonnes] POLAND Qouta Additional quota purchase +100 total: Reduction UE (13,5%) 239 in 2007/08 total: 1.533
11 KSC S.A Quota 659,5 Additional quota purchase +39,4 total: 698,9 Reduction UE (13,5 %) - 94,2 in 2007/08 total: 604,7
12 Block scheme of sugar juice production from sugar beet Sugar beets Sugar beet storage Beet washer Slicing Raw juice Extraction Vinasse Lime storage Lime + gas Juice purification Filtration Liming mud Juice for bioethanol Bioethanol facility Rare juice Evaporator BIOETHANOL Thick juice Thick juice tanks Krajowa Spółka Cukrowa S.A. Thick juice dillution (after campaign)
13 Block scheme of bioethanol production from mollases and sugar juice. Raw meterial Sugar juice or molasses Fermentation Distillation Vinasse Dehydratation Methane fermentation Krajowa Spółka Cukrowa S.A. Bioethanol Heat and electricity generation from biogas
14 Profitability of biofuels production for different costs of raw material Raw material Yield (t/ha) Price of agricultural raw material Year Euro PLN Earnings from production PLN/ha Raw material efficiency Ton of raw material/1000 dm3 biofuels Raw material demand yr Thousand of t Cultivation area Thousand of ha Cost of raw material PLN/ dm3 biofuels BIOETANOL Sugar beets 42, ,90 115, ,0 1,15 48, ,80 104, ,0 1,04 55, ,83 96, , ,62 0, ,30 92, , ,62 0,92 17, , ,62 0,60 Rye 2, , ,00 1,75 Maize 6, , ,67 1,81 Wheat 4, , ,43 2,09 Melas , ,02-1,27 Prices for April 2008 Krajowa Spółka Cukrowa S.A.
15 Cost of Koszty bioethanol produkcji production alkoholu depending w zaleŝności on beet od price ceny buraków Cost of 1l bioethanol production (PLN) Koszt produkcji 1 l alkoholu (zł) 2,200 2,100 2,000 1,900 1,800 1,700 1,600 1, Maguin Chematur Cena Priceza of tonę of buraków beets (PLN)(zł)
16 Koszty produkcji alkoholu w zaleŝności od ceny soku z 65% cukru Cost of Bioethanol production depending on juice price with 65% sugar content Cost Koszt of alcohol produkcji production 1 l (PLN) alkoholu (zł) 2,200 2,100 2,000 1,900 1,800 1,700 1,600 1, Price of ton of juice (PLN) Cena tony soku (zł) Maguin Chematur
17 UTYLISATION OF BY-PRODUCT Winasse for biogas production Pulp for fodder or biogas production
18 EUROPE 1. Leading bioethanol producers: Spain France Germany Sweden 2. Planning: Greece, Belgium,Czech Republic,UK and other countys
19 Summary 1. Europe: conversion of sugar factories 2. Future: polygeneration 3. Bioethanol efficiency the highest for sugar beet per land unit 4. Cost of raw material crutial factor 5. Bioethanol plant of 126 mln l/yr by KSC gives 1st place among bioethnol producer in Poland 6. Future: bioethanol from biomass (second generation biofuels)
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