Prøv1elbil ~ Try-out an EV - an EV demonstration project

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E-Mobility in the North Sea Region conference 7 th March 2013 Prøv1elbil ~ Try-out an EV - an EV demonstration project Kjeld Nørregaard Danish Technological Institute

DTI Centre for Renewable Energy and Transport Resources Pretreatment Bio refinery Bio fuels Emissions Vehicle test Damage analysis Batteries Fuel-cells Electric transport Smart Grid Pilot plant Algae center Bio Labs Vehicle test lab Engine lab Mobile EV lab Electric & Hydrogen lab Battery lab

DTI support EV research and demonstration.. Electric Vehicles are an essential measure for Denmark to reach the high goals setup for environment, climate and energy security. The Ministry of Energy would like to have more EV on the roads, but what will make it happen? Primary car customer segment is private families Citroen C1EV ie + C-ZERO Demonstration project EV for EnergyFlexHouse 1 EV provided for the testfamilies staying in the flexible experimental energy focused house at DTI. Fiat Fiorino Combi EV

Prøv1elbil ~Try-out an EV = EV demonstration project A live lab project to identify the acceptance of electric vehicles by real families.

EV test at 81 private families 6 EVs are lend out to private families for 3 month periods from december 2009 until end of 2012. For first period 165 applied for 8 EVs within a small area. 6 EVs lend out to private families for 3 months 2 EVs used for community services 2 EVs used for test and demonstration. 81 families participated by end 2012. Parallel focus on EV related product and business improvement potentials Charge interface and interaction with the electric grid 9 periods with new families Progressive test elements from no charge instructions to variable energy prices price

Prøv1elbil consortium Danish Technological Institute NRGi Net A/S INSERO HORSENS (former: Foreningen Energi Horsens) Horsens Kommune Hedensted Kommune Eksternal sponsors: Danish Energy Agency Elbilspuljen Region Midtjylland Citroën Danmark Ginnerup Automobiler (og Anker Hedegaard 24 timers hotline)

Prøv1elbil ~ Try-out an EV -a demonstration project Transparent project. Users encouraged to state their honest thoughts regarding daily use of an EV in a Public blog www.elbilforum.dk

Differences in use / user acceptance? DW35976 round 8 31. oktober 2011 16. januar 2012 User milage 988 km Range never challenged. DW35976 round 11 18. juni 2012 27. august 2012 User milage 4132 km User has blogged very informative about several of the long trips

Milage By end of project end 2012 the total for all cars in the Prøv1elbil added up to 256.000 km. 14000 12000 10000 8000 6000 4000 2000 0 Prøv1elbil ombyggede biler, Km per bil 382 214 187 377 184 225 TI 220 Hedested 203

Charging Differentieret elpris og brugeradfærd 00-06 06-24 00-06 06-24 69 kwh kwh kwh kwh All charging 439is mode 696 667 2558charging 424 934 415 697 39 61 54 46 A box with smart meter and NAT DAG NAT DAG remote 31 control 31 69 37 63 NAT DAG NAT DAG Frivillig ladning 63 37 Informeret ladningfrivillig ladning 00-06 06-24 00-06 06-24 61 kwh kwh kwh kwh 39 46 Styret ladning 54 00-06 06-24 00-06 06-24 kwh kwh kwh kwh 134 822 489 493 14 86 50 50 NAT DAG NAT DAG 86 14 50 50 Informeret ladning Motiveret ladning Familierunde nr. 6 Familierunde nr. 8 Familierunde nr. 7 00-06 06-24 00-06 06-24 kwh kwh kwh kwh 442 875 641 888 34 66 42 58 NAT DAG NAT DAG 00-06 06-24 00-06 06-24 kwh kwh kwh kwh 194 409 232 205 32 68 53 47 NAT DAG NAT DAG 00-06 06-24 00-06 06-24 kwh kwh kwh kwh 0 0 340 558 #DIV/0! #DIV/0! 38 62 NAT DAG NAT DAG 66 34 58 42 68 32 47 53 0 0 62 38 Informeret ladning Styret ladning Familierunde nr. 9 Informeret ladning Motiveret ladning Familierunde nr. 11 Familierunde nr. 13 Informeret ladning

Selected Findings from 3 years with EVs The currently sold EVs are suitable as car no 2 today. More efficient heating comfort needed Demonstration needed. EVs are not understood by people. Range is perceived too low by nearly all. Car no 2 must have 200 km range Single car families want 300 km range. EVs are perceived too expensive by all test families very few look at total cost of ownership. Many quality issues with modified conventional cars. Range requirements are likely to come down as fast charge becomes more widely accessible. Night time charging at home will require some automatic help.

A very succesful project Private family test: >90 finds that they could use an EV. The EV is very easy and comfortable to drive. > 90 offer to do another (summer) test period OEM cars are very reliable Charging not an immediate threat to the electric grid Local community employees like the EVs New commercial product: Intelligent EV noise Test-en-elbil the largest EV demonstration in Denmark

Maritime Electromobility Increasing political pressure for less noise and pollution in lakes, rivers and coastal areas. Political pressure to shift away from fossil oil based energy supply. A large share of the 57000+ Danish pleasure boats can be repowered with an electric driveline and batteries. Tourist and other professional vessels could shift to electric driveline. Typical battery capacity > 150kWh New drivelines must be Smart- Grid compatible and provide interface to e.g. optional on-board Photo Voltaics and Fuel Cells and Fast charge.

Handling high energy requires knowledge and proper equipment. Think and take care.

DTI Electric Energy; Batteries & Fuel Cells lab.

DTI Battery Laboratorium Battery degradation tester

Batteri Laboratorium Batteri degraderingstester

Cycling and storage at 50 C

Battery degradation model Degradation depends on several parameters Temperature Discharge rate Charge rate Depth of discharge Ageing Danish Technological Institute integrate the battery degradation model into a simulation tool for vehicles allowing e.g. comparison between load patterns. Usage pattern SoH Electrical current Ambient temperature Cell degradation parameters Operation degradation Storage degradation Cycle Degradation Storage Degradation SoH Time Time State of Health -Electrical AC parameters -Electrical DC parameters -Battery capacity

Battery cost model

Cycle aging

El Bil test på Værløse flyveplads

Test duty cycle for vehicles

Battery related services at DTI Lab services examles: Datalogging in application (mobile or stationery) Load profile vs battery measurements Battery cell test and package test according to standards. Capacity Measurement Degradation test (standard or actual load profile) Cycle life / Storage stability Sample test on battery packages Destructive testing (Misuse / overload) Thermal test (Climate champers with cyclic contol) Elektrochemical Impedance Spectrografi Battery specialist Advice services: Energy supply Building battery life model for cost estimation Application specific Battery specification Assistance on finding suppliers and battery selection Safety and electric assessment of battery packs (quality and performance) Training and education to customer needs. Example: Safety course based on EN50110

Batteri relaterede service ydelser på Teknologisk Institut Laboratorie ydelser eksempler: Hjælp til dataopsamling direkte i applikationen (mobil eller stationær) Måling af belastningsprofil i forhold til batteri Test af battericeller og pakker ifølge ønskede standarder Kapacitets målinger Degraderingstest (efter standard eller aktuel bruger belastning profil) Cycle life / Lagringsstabilitet (degradering under opbevaring) Stikprøve test af batteripakker Misbrug/overbelastnings test Termisk test (Klimakammer med cyklisk elektrisk belastning/ladning) Elektrokemisk Impedance Spectrografi Batteri specialist - Rådgivnings ydelser eksempler: Omstilling til batteridrift fra anden energiforsyning Opbygning af batterilevetidsmodel, til omkostningsberegninger Udvikling af batteri specifikationer / batteri applikationer Udvælgelse af batteripakketype and assistance til at finde leverandører Sikkerheds og elektrisk vurdering af batteripakker (kvalitet og ydelse) Undervisning, standard kurser eller kundetilpassede kurser Eksempelvis: Sikkerhedskursus på baggrund af EN50110

Thank You. Kjeld Nørregaard Program Manager KJN@teknologisk.dk