Catalogue 0
NEXANS POWER ACCESSORIES Nexans Power Accessories Nexans is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. It provides a complete range of accessories for underground cables: pre-moulded EPDM or silicone rubber connectors, terminations and joints for cables and epoxy bushings for transformers and switch gear, as well as a large range of cold-shrinkable terminations and joints from to kv. Nexans is also the manufacturer of electrical components for the high voltage accessories. ISO 900 Certificate Since 99, Nexans commitment to quality is demonstrated by its ISO 900 certification. International standards All our products meet the International standards like CENELEC HD 9., CENELEC EN 80, IEC, IEEE 8 & 0 or country specifications. Official certificates, CESI, KEMA, ATEX prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. Laboratory accreditation Since June 000, Nexans independent ELAB laboratory obtained the BELTEST accreditation no.9-t-iso 0 conform with the European standards for laboratories ISO 0 for electrical testing of medium voltage cable accessories according to the International standards IEC and HD 9. /0 While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Power Accessories Ltd. reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve.
TERMINATIONS Table of contents ITK - cold-shrinkable indoor termination OTK - cold-shrinkable outdoor termination AIN - slip-on indoor termination AFN - slip-on outdoor termination SREI - single core XLPE indoor termination SREF - single core XLPE outdoor termination SRDI - three core XLPE indoor termination SRDF - three core XLPE outdoor termination SPDI - three core PILC indoor termination SPDF - three core PILC outdoor termination TS - universal bushing boot FB - flexible bushing boot RAB/SB - heat-shrinkable bushing boot SE - XLPE solderless earth connection CK - PILC solderless earth connection HSGK - top hat gland kit XCK-HSS - Multi core heat-shrink breakout kit /0
ITK COLD-SHRINKABLE INDOOR TERMINATION Application A kit of terminations for use indoors in controlled environmental conditions and subject to light condensation. To connect polymeric insulated cable to equipment. Up to kv /0 () kv./ () kv 8./ (.) kv /0 () kv./ () kv Design Indoor termination comprising:. Cable lug (not included in the standard kit).. Water sealing mastic.. Silicone tube.. Stress control mastic.. Conductive EPDM ring. Specifications and standards Meets the requirements of CENELEC HD 9.. Termination type Voltage Um (kv) Strike distance L Diameter over core insulation Conductor sizes (mm ) min. max. min. max. ITK ITK ITK ITK 0 00 0 00 0 0 00 000 0 800 /0
Kit contents The complete ITK termination kit comprises the following components: The kit also comprises water sealing mastic and installation instructions. x Factory preassembled silicone tubes comprising stress relief and sealing mastic. = x ITK or ITK termination kit x Factory preassembled silicone tubes comprising stress relief and sealing mastic. = x ITK or ITK termination kit Ordering instructions Select the part number corresponding to both the system voltage and the cable insulation diameter in mm. Example: The copper wire screened cable is kv, mm stranded aluminium. The diameter over core insulation is. mm. Order a x ITK termination kit. Ordering part number x ITK x ITK x ITK x ITK Voltage Um (kv) Diameter over core insulation Conductor sizes (mm ) min. max. min. max. 0 000 0 0 00 800 All commercialised European standard cable lugs can be used. Cable lugs should be within the dimensions specified (not applicable for ITK and ITK ). For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Also order a Kit MT. For use with Alupe or C - cables. Please contact our representative. For use with three-core cables: see T-ITK. If the cable lug barrel diameter (A) is less than 0 mm: order a rubber adapting sleeve. Can be supplied with all common types of cable lugs.
OTK COLD-SHRINKABLE OUTDOOR TERMINATION Application A kit of terminations for use outdoors and exposed to prolonged sunshine and other weather conditions. To connect polymeric insulated cable to equipment and for the outdoor terminating on to overhead lines or bus bars. Up to kv /0 () kv./ () kv 8./ (.) kv /0 () kv./ () kv Design Outdoor termination comprising:. Cable lug (not included in the standard kit).. Water sealing mastic.. Sheds which can be installed upwards or down.. Silicone tube with sheds.. Silicone tube.. Stress control mastic.. Conductive EPDM ring. Specifications and standards Meets the requirements of CENELEC HD 9.. Fig. Fig. Fig. Termination type Voltage Um (kv) Creepage distance A-B Strike distance L Diameter over core insulation Number of sheds Conductor sizes (mm ) min. max. min. max. Fig. no. OTK OTK OTK OTK 0 890 00 890 00 0 9 0 0 00 000 0 0 /0
Kit contents The complete OTK termination kit comprises the following components: The kit also comprises water sealing mastic and installation instructions. x Factory preassembled silicone tubes comprising stress relief and sealing mastic. = x OTK termination kit + = x OTK termination kit x Factory preassembled silicone tubes comprising stress relief and sealing mastic. x Silicone tube with sheds x Factory preassembled silicone tubes comprising stress relief and sealing mastic. + x Silicone tube with sheds = x OTK or x OTK termination kit Ordering instructions Select the part number corresponding to both the system voltage and the cable insulation diameter in mm. Example: The copper wire screened cable is kv, mm stranded aluminium. The diameter over core insulation is. mm. Order a x OTK termination kit. Ordering part number x OTK x OTK x OTK x OTK Voltage Um (kv) Diameter over core insulation Conductor sizes (mm ) min. max. min. max. 0 0 000 9 0 0 00 800 All commercialised European standard cable lugs can be used. Cable lugs should be within the dimensions specified (not applicable for OTK and OTK ). For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Also order a Kit MT. For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). For use with Alupe or C - cables. Please contact our representative. For use with three-core cables: see T-OTK. Can be supplied with all common types of cable lugs.
AIN SLIP-ON INDOOR TERMINATION Application A kit of terminations for use indoors in controlled environmental conditions and subject to light condensation. Provides a simple and quick method of stress relieving on screened polymeric cables. Up to kv /0 () kv./ () kv 8./ (.) kv /0 () kv./ () kv 8/0 () kv 0.8/ (.) kv Design Indoor termination comprising:. Cable lug (not included in the standard kit).. High flexibility silicone rubber housing, allowing larger tolerances on cable insulation diameters, with integrated conductive rubber insert, providing stress relief.. Earthing lug (not included in the standard kit). Specifications and standards Meets the requirements of CENELEC HD 9. and IEC 0-. Termination type Voltage Um (kv) min. Conductor sizes (mm ) max. AIN 0 AIN 0 AIN 0 AIN 000 000 800 800 /0 8
Kit contents A kit always comprises termination housings, installation instructions, special lubricant, wiper, adhesive tape, field control mastic,... Cable lugs and earthing lugs are not included in the standard kit, but can be ordered separately. Ordering instructions Select the part number corresponding to both the system voltage and the cable dimensions in mm. Voltage Um (kv) Conductor sizes (mm ) Diameter over core insulation min max min max 9..0 0 0 9.0 8. 00 0.0.0 0 800.0.0 000 9.0.0 00.0 8.0 Number of sheds L 0 0 Dia. D 0 8 98 98 Ordering part number x AIN 0- x AIN 0- x AIN 0- x AIN 0- x AIN - x AIN - 9 00 0 000 0 0 0 0 800 00 8.0..0.0 9.0.0..0.0.0.0 8.0 0 0 8 8 98 98 x AIN 0- x AIN 0- x AIN 0- x AIN 0- x AIN - x AIN - 9 0 0 0 0 0 000..0.0 9.0.0 9.0 8.0.0.0 8.0 00 00 00 0 0 8 98 98 x AIN 0- x AIN 0- x AIN 0- x AIN - x AIN - 0 00 0 000. 9.0.0.0.0 8.0 0 0 0 98 98 98 x AIN - x AIN - x AIN - Example: A set of indoor terminations for a kv - 0 mm stranded aluminium cable with copper wire screen without cable lugs. The diameter over core insulation is 0. mm. Order a x AIN 0- termination kit. For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Order: -/MT. For use with three-core cables. Please contact our representative. For use with other cable types. Please contact our representative. Can be supplied with all common types of cable lugs. No heating or flame is required. 9
AFN SLIP-ON OUTDOOR TERMINATION Application A kit of terminations for use outdoors and exposed to prolonged sunshine and other weather conditions. To connect polymeric insulated cable to equipment and for the outdoor terminating on to overhead lines or bus bars. Up to kv /0 () kv./ () kv 8./ (.) kv /0 () kv./ () kv 8/0 () kv 0.8/ (.) kv Design Outdoor termination comprising:. Cable lug (not included in the standard kit).. Water sealing silicone sleeve.. Silicone housing with sheds and integrated conductive silicone rubber insert providing stress relief for the cable.. Water sealing mastic.. Earthing clamp.. Earthing lug (not included in the standard kit). Specifications and standards Meets the requirements of CENELEC HD 9. and IEC 0-. Termination type Voltage Um (kv) min. Conductor sizes (mm ) max. AFN 0 AFN 0 AFN 0 AFN 000 000 800 800 /0 0
Kit contents A kit always comprises termination housings, water sealing sleeve, the installation instructions, special lubricant, wiper, earthing clamp, water sealing mastic, adhesive tape, field control mastic,... Cable lugs and earthing lugs are not included in the standard kit, but can be ordered separately. Ordering instructions Select the part number corresponding to both the system voltage and the cable dimensions in mm. Voltage Um (kv) Conductor sizes (mm ) Diameter over core insulation min max min max 9 0 0 00 0 0 800 000 00 9 00 0 000 9 0 0 0 0 0 0 0 0 800 00 0 0 0 000 0 00 0 000. 9.0.0.0 9.0.0.0 8..0.0.0 8.0 8.0...0.0.0.0.0 9.0.0.0 8.0. 9.0.0 8.0.0.0 9.0.0.0 8.0 8.0.0..0 9.0.0.0 8.0 L Number of sheds (max) 0 0 0 0 0 0 0 0 0 0 0 0 00 00 00 0 0 0 0 0 0 Creepage Dia. D Ordering distance part number 90 9 x AFN 0-9 x AFN 0-0 0 x AFN 0-8 x AFN 0- x AFN - x AFN - 00 80 x AFN 0-99 x AFN 0-8 x AFN 0-8 x AFN 0- x AFN - x AFN - 9 x AFN 0-9 x AFN 0-8 x AFN 0- x AFN - x AFN - x AFN - x AFN - x AFN - x AFN - For use in heavy polluted areas (terminations with an increased creepage length) 0 0 00 0 0 000 8.0. 9.0.0.0.0.0 8.0 09 09 09 09 x AFNP - x AFNP - x AFNP - x AFNP - Example: A set of outdoor terminations for a kv - 0 mm stranded aluminium cable with copper wire screen without cable lugs. The diameter over core insulation is 0. mm. Order a x AFN 0- termination kit. For use with copper wire screened cables. No earthing device is necessary. For use with copper tape screened cables. Order: -/MT. For use with three-core cables. Please contact our representative. For use with other cable types. Please contact our representative. Can be supplied with all common types of cable lugs. No heating or flame is required.
Application A set of three heat-shrinkable terminations for polymeric cables, widely used by power utilities and in industrial applications. For use indoor in controlled environmental conditions. SREI HEAT-SHRINKABLE SINGLE CORE XLPE INDOOR TERMINATION Up to kv /0 () kv./ () kv 8./ (.) kv /0 () kv./ () kv 8/0 () kv 9/ () kv Design. Cable lug (supplied on request).. Water sealing mastic.. Anti-tracking heat-shrinkable tube.. Stress control heat-shrinkable tube.. Stress control mastic.. Anti-tracking sheds (when required). Specifications and standards Meets the requirements of CENELEC HD 9. and IEC 0-. Ordering instructions Select the part number and add both system voltage and conductor size range. Example part number: SREI /0-0 Termination type Voltage class (Um) kv ( &) kv kv SREI Cable cross section (mm²) -9 0-0 0-0 -0-0 9-8 0- -0-9 0-0 0-0 -0 For use with other sizes and cable types. Please contact our representative. /0
Application A set of three heat-shrinkable terminations for polymeric cables, widely used by power utilities and in industrial applications. For use outdoors and exposed to prolonged sunshine and other weather conditions. SREF HEAT-SHRINKABLE SINGLE CORE XLPE OUTDOOR TERMINATION Up to kv /0 () kv./ () kv 8./ (.) kv /0 () kv./ () kv 8/0 () kv 9/ () kv Design. Cable lug (supplied on request).. Water sealing mastic.. Anti-tracking heat-shrinkable tube.. Stress control heat-shrinkable tube.. Stress control mastic.. Anti-tracking sheds. Specifications and standards Meets the requirements of CENELEC HD 9. and IEC 0-. Ordering instructions Select the part number and add both system voltage and conductor size range. Example part number: SREF /0-0 Termination type Voltage class (Um) kv ( &) kv kv /0 SREF Cable cross section (mm²) -9 0-0 0-0 -0-0 9-8 0- -0-9 0-0 0-0 -0 For use with other sizes and cable types. Please contact our representative.
Application Heat-shrinkable terminations for three core polymeric cables, widely used by power utilities and in industrial applications. For use indoor in controlled environmental conditions. SRDI HEAT-SHRINKABLE THREE CORE XLPE INDOOR TERMINATION Up to kv /0 () kv./ () kv 8./ (.) kv /0 () kv./ () kv 8/0 () kv 9/ () kv Design. Cable lug (supplied on request).. Water sealing mastic.. Anti-tracking heat-shrinkable tube.. Anti-tracking sheds (when required).. Stress control heat-shrinkable tube.. Stress control mastic.. Break-out. Specifications and standards Meets the requirements of CENELEC HD 9. and IEC 0-. Ordering instructions Select the part number and add both system voltage and conductor size range. Example part number: SRDI /0-0 Termination type SRDI Voltage class (Um) Cable cross section (mm²) kv ( &) kv kv -9-0 -0 0-0 9-8 -0 0-0 0-0- For use with other sizes and cable types. Please contact our representative. /0
Application Heat-shrinkable terminations for three core polymeric cables, widely used by power utilities and in industrial applications. For use outdoors and exposed to prolonged sunshine and other weather conditions. SRDF HEAT-SHRINKABLE THREE CORE XLPE OUTDOOR TERMINATION Up to kv /0 () kv./ () kv 8./ (.) kv /0 () kv./ () kv 8/0 () kv 9/ () kv Design. Cable lug (supplied on request).. Water sealing mastic.. Anti-tracking heat-shrinkable tube.. Anti-tracking sheds.. Stress control heat-shrinkable tube.. Stress control mastic.. Break-out. Specifications and standards Meets the requirements of CENELEC HD 9. and IEC 0-. Ordering instructions Select the part number and add both system voltage and conductor size range. Example part number: SRDF /0-0 /0 Termination type SRDF Voltage class (Um) Cable cross section (mm²) kv ( &) kv kv -9-0 -0 0-0 9-8 -0 0-0 0-0- For use with other sizes and cable types. Please contact our representative.
Application Heat-shrinkable terminations for three core PILC/PICAS cables, used by power utilities and in industrial applications. For use indoor in controlled environmental conditions. SPDI HEAT-SHRINKABLE THREE CORE PILC/PICAS INDOOR TERMINATION Up to kv /0 () kv./ () kv Design. Cable lug (supplied on request).. Water sealing mastic.. Anti-tracking heat-shrinkable tube.. Anti-tracking sheds (when required).. Stress control heat-shrinkable tube.. Stress control mastic.. Break-out. 8. Barrier tube. Specifications and standards Meets the requirements of CENELEC HD 9. and IEC 0-. 8 Ordering instructions Select the part number and add both system voltage and conductor size range. Example part number: SPDI /9- Termination type Voltage class (Um) Cable cross section (mm²) SPDI /- SPDI /-0 SPDI /9- SPDI /8-0 kv - -0 9-8-0 For use with other sizes and cable types. Please contact our representative. /0
Application Heat-shrinkable terminations for three core PILC/PICAS cables, widely used by power utilities and in industrial applications. For use outdoors and exposed to prolonged sunshine and other weather conditions. SPDF HEAT-SHRINKABLE THREE CORE PILC/PICAS OUTDOOR TERMINATION Up to kv /0 () kv./ () kv Design. Cable lug (supplied on request).. Water sealing mastic.. Anti-tracking heat-shrinkable tube.. Anti-tracking sheds.. Stress control heat-shrinkable tube.. Stress control mastic.. Break-out. 8. Oil barrier tube. 9. Anti-tracking tri-shed. Specifications and standards Meets the requirements of CENELEC HD 9. and IEC 0-. Ordering instructions Select the part number and add both system voltage and conductor size range. 8 9 Example part number: SPDF /9- Termination type Voltage class (Um) Cable cross section (mm²) /0 SPDF /- SPDF /-0 SPDF /9- SPDF /8-0 kv - -0 9-8-0 For use with other sizes and cable types. Please contact our representative.
Application This universal bushing boot is manufactured from nontracking EPDM rubber and is designed to mate with all types of cold or heat-shrinkable terminations (without sheds). The bushing part fits interface diameters between 0 and 0 mm. The system is separable and allows easy removal for testing. This boot is suitable for all angles between 90 and 80. TS-NSS UNIVERSAL BUSHING BOOT Up to. kv BIL 9 kv /0 () kv./ () kv 8./ (.) kv Kit contents The x TS-NSS kit comprises universal bushing boots, silicone grease and installation instructions. Clearances This is an unscreened boot and therefore not safe to touch when energised. When used in a metal enclosed cable box, these minimum clearances must be respected. In mm Bushing boot type Voltage Um (kv) Conductor sizes (mm ) Diameter D over termination min. max. min. max. TS-NSS. max. 0 0 /0 8
Application Bushing insulating elastomeric boots are used to insulate the bushing in switchgear and transformer cable termination boxes up to. kv especially where the clearances between phase to phase and phase to earth is less than the normal air clearance. These boots provide protection against flash over in the event of high humidity and surge impulse. The boots are made from highly insulating flexible and weather resistant elastomeric material. FB insulating boots are quick and easy to install. The boots can be removed easily for convenient access to the bushing connection for testing purposes. After testing the boot can be reinstalled easily without using additional material or tooling. FB FLEXIBLE BUSHING BOOT /0 () kv./ () kv 8./ (.) kv Kit contents The FB kit comprises of flexible bushing boots and tubes of grease. Clearances This is an unscreened boot and therefore not safe to touch when energised. Advantages High performance flexible insulation material with excellent tracking and erosion resistance. Quick and easy to remove and reinstall. Unlimited shelf life. Termination can be energised immediately after installation. Technical specification Basic impulse level: 9 kv Bushing diameter: 0 - mm Cable sizes: - mm /0 Bushing boot type Voltage Um (kv) Description Diameter D over termination min. max. FB. max. Flexible boot 9
RAB/SB HEAT-SHRINKABLE BUSHING BOOT Application Heat-shrinkable bushing boots are used to increase the creepage distance between the live metal and surrounding metal work and neighbouring phases. Up to. kv /0 () kv./ () kv 8./ (.) kv Kit contents The RAB/SB kit comprises heat-shrinkable bushing boots and mastic. Clearances This is an unscreened boot and therefore not safe to touch when energised. Bushing boot type Voltage Um (kv) Description Conductor sizes (mm ) min. max. RAB RAB RABS RABS SB SB. max.. max.. max.. max.. max.. max. right angle right angle right angle short right angle short straight straight 0 0 0 9 00 9 00 9 00 /0 0
Application Required to effectively earth the copper tape screen of polymeric (XLPE & EPR) insulated cables without soldering. Supplied in sets of three. SE XLPE SOLDERLESS EARTH CONNECTION INDOOR Part number -core kit Voltage class (Um). kv kv ( &) kv kv Diameter over screen SE SE SE SE SE Cable cross section (mm²) - 0-8-00-0 800-000 - 0-8-0 00-0 800-000 - -0 9-8-0 0-000 - - -0 9-00 -000-8 9- -0 - - Application For use with HSGK range of gland kits when installing lead sheathed cables (PILC). Allows the earthing of the lead sheath without need for plumbing. CK PILC SOLDERLESS EARTH CONNECTION OUTDOOR Indoor kit Part number Outdoor kit Part number Cable cross section Diameter over lead sheath /0 CK CK CK CK CK-O CK-O CK-O CK-O -9 mm² 0-8 mm² 0-00 mm² -0 mm² 8-9 0- -0-80
HSGK CABLE GLAND KIT Application Made to comply with stud spacings to BS. For indoor and outdoor use on switchgear or transformer cable boxes. They provide an effective moisture seal around the cable sheath and earth armour wires. Kit contents The kit includes metal gland body, heat-shrinkable sleeve, armour clamps, copper braid and mastic tape. Part number Cable cross section HSGK HSGK HSGK (pack of ) -core cables with an under armour diameter of up to mm -core cables with an under armour diameter of up to 9 mm -core cables with an under armour diameter of up to mm /0
Application For environmental protection of the exposed cores and crutch of and core polymeric insulated cables when terminated with Nexans screened separable connectors. XCK-HSS MULTI CORE HEAT-SHRINK BREAKOUT KIT Design The kit consists of a heat shrink breakout, core tubes, sealing mastic and installation instructions. Ordering instructions The breakout kits are made up specific to cable requirements. When ordering please give diameter of core insulation, overall diameter of cable and number of cores (for core cables please state whether all core insulations are the same diameter). If these are not known please give kv rating, core size in sqmm, number of cores and whether armoured/ unarmoured. For relevant solderless earth kits for copper tape screened cables please refer to the appropriate section in the catalogue. Please note these are not termination kits and relevant cable terminations are to be used in conjunction with these kits. /0
Your company details: Enquiry sheet Please fax to: 09 99 NPA Ltd. Company: Town: Tel.: Fax: Contact: General System voltage kv Load current Amp Fault level ka sec No. of cores: Conductor material: Al Cu Armour: None SWA STA Installation area: Indoor Outdoor Cable type XLPE EPR Cu tape screen Cu wire screen PICAS PILC Screened Belted Cable cross section mm² Product type Termination Tail length mm Joint Separable connector Technology Heat shrinkable Cold shrinkable Slip-on TS Euromold Resin Accessories Earthing kit Bushing boots Cable lugs Ferrules Gland kit Heat-shrinkable Core insulation diameter mm /0
Additional catalogue information on power cable accessories is available by contacting us at the address below: Distributed by: Nexans Power Accessories Ltd Unit, Aire & Calder Industrial Park, Lock Lane, Castleford, West Yorkshire WF0 JA, United Kingdom Tel.: + (0)9 99 Fax: + (0)9 99 sales@nexansdirect.com /0 Catalogue also available on CD-ROM