HIGH PRESSURE CONNECTORS

Transcription

1 HIGH PRESSURE CONNECTORS

2 Precision modular connectors to suit your application Since its creation in Switzerland in 96 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 0 subsidiaries and distributors. Over connectors The modular design of the LEMO range provides over connectors from miniature ø mm to ø 50 mm, capable of handling cable diameters up to 0 mm and for up to contacts. This vast portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in most markets, including medical devices, test and measurement instruments, machinery, audio video broadcast, telecommunications and military. LEMO s Push-Pull Self-Latching Connection System (not shown in this catalogue) This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. The LEMO self-latching system allows the connector to be mated by simply pushing the plug axially into the socket. Once firmly latched, connection cannot be broken by pulling on the cable or any other component part other than the outer release sleeve. When required, the connector is disengaged by a single axial pull on the outer release sleeve. This first disengages the latches and then withdraws the plug from the socket. UL Recognition LEMO connectors are recognized by the Underwriters Laboratories (UL). The approval of the complete system (LEMO connector, cable and your equipment) will be easier because LEMO connectors are recognized. CE marking CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. RoHS LEMO connector specifications conforms the requirements of the RoHS directive (20/65/EU) of the European Parliament and the latest amendments. This directive specifies the restrictions of the use of hazardous substances in electrical and electronic equipment marketed in Europe.

3 0 Series This series of connectors stems from the series 00 and has been specifically developed for applications where the connection must be guaranteed under very high pressure. The push-pull latching system has been replaced by a screw coupling system with watertightness maintained by compression of an O-ring in FPM (Viton ) according to the triangular shaped cavity principle. There are multiple application possibilities, from aerospace to the petroleum industry. After cable assembly, the rear part must be covered with an adhesive heatshrink boot in order to ensure watertightness on the cable side. 0 series connectors provide the following main features: coaxial 50 Ω type multipole with 2, or contacts 60 screening for full EMC shielding rugged housing for extreme working conditions working pressure that can exceed 60 bars in mated conditions Multipole Type (02, 0, 0) Models (page ) Vacuumtight models (page 5) Straight plugs Straight plugs Fixed sockets Fixed sockets Free socket FVG FVG PVG HVG HTG FVG FVG PVG HRG PVG HWG Coaxial Type (50 Ω) Models (page 6) Vacuumtight models (page 8) Straight plugs Straight plugs Fixed socket Fixed sockets Free sockets FVN FVN PVN HVP HVL FVS FVR HVR HVW

4 Part Numbering System Plug FV G C L A C 27 Free socket PV G C L L C 27 Variant: (page 0) Cable ø Collet type: C = cable collet E = crimping K = oversized cable collet Fixed socket HV G C L L P V Model: (page -8) Alignment key: (page 9) (only for multipole) Series: 0 Insert configuration: Multipole (page 9) Coax (page 9) V = vacuumtight Sealing epoxy resin: P = Araldite S = Contact: (page 0) Insulator: L = PEEK Housing: (page 9) Part Number Example Straight plug with cable collet: FVG.0.02.CLAC27 = straight plug with key (G) and cable collet, 0 series, multipole type with 2 contacts, outer shell in chrome-plated brass, PEEK insulator, male solder contacts, C type collet for 2.7 mm diameter cable. Free socket: PVG.0.02.CLLC27 = free socket with key (G) and cable collet, 0 series, multipole type with 2 contacts, outer shell in chrome-plated brass, PEEK insulator, female solder contacts, C type collet for 2.7 mm diameter cable. Fixed socket: HVG.0.02.CLLPV = fixed socket, nut fixing, with key (G), 0 series, multipole type with 2 contacts, outer shell in chromeplated brass, PEEK insulator, female solder contacts, sealed with Araldite epoxy resin. Part Section Showing Internal Components (multipole) Straight plug Fixed socket outer shell earthing crown retaining ring hexagonal nut locking washer insulator female contact o-ring epoxy resin outer shell coupling nut collet nut centre-piece insulator male contact earthing cone collet compression ring circlip o-ring 2

5 Models (multipole type) Technical Characteristics Mechanical and Climatical Characteristics Value Standard Electrical Characteristics Value Standard Section Endurance Humidity Temperature range Salt spray corrosion test Protection index 2) Resistance to hydrostatic pressure 2) > 000 cycles IEC test 9a up to 95% at 60 C -20 C, +200 C > h IEC test f > IP68 IEC ~ 60 bars ) IEC test d Insulation resistance (new) Insulation resistance ) Shell electrical continuity at 0 MHz Shielding efficiency at GHz Contact resist. ) ø A = 0.5 mm Contact resist. ) ø A = 0.7 mm > 0 2 Ω IEC test a > 0 0 Ω IEC test a 5.0 mω IEC test 2f > 00 db IEC > 80 db IEC mω IEC test 2a 6. mω IEC test 2a Climatical category 20/200/2 IEC Note: ) in order to perform correctly and withstand the pressure, cable assembly shall be made according to instruction we recommand. See page. 2) For mated plug and socket. Note: ) after humidity test: 2 days at 95% RH according to IEC ) after 5000 mating cycles and the salt spray test according to IEC test f. FVG Straight plug, key (G) or key (B), cable collet Cable ø (mm) min. max FVG.0.0.CLAC27 FVG.0.0.SLAC27 FVG.0.0.CLAC FVG.0.0.SLAC S 5 Note: = insert configuration (page 9) FVG Straight plug, key (G) or key (B), cable collet and nut for fitting a bend relief Cable ø (mm) min. max. S FVG.0.0.CLAC27Z FVG.0.0.SLAC27Z FVG.0.0.CLACZ FVG.0.0.SLACZ Note: = insert configuration (page 9). The bend relief must be ordered separately (page 0) FVG Straight plug, key (G) or key (B) and oversize cable collet Cable ø (mm) min. max FVG.0.0.CLAK5 FVG.0.0.CLAK0 FVG.0.0.CLAK5 FVG.0.0.CLAK S 7 S 7 Note: = insert configuration (page 9) Correspond to K type of collet. Also available with nut for fitting a bend relief.

6 FVG Straight plug, key (G) for cable crimping FVG.0.0.CLAE FVG.0.0.SLAE FVG.0.0.CLAE52 FVG.0.0.SLAE52 Cable ø (mm) max Note: = insert configuration (page 9) PVG Free socket, key (G) and cable collet PVG.0.0.CLLC27 PVG.0.0.CLLC Cable ø (mm) min. max Note: = insert configuration (page 9) S 5 PVG Free socket, key (G), cable collet and nut for fitting a bend relief PVG.0.0.CLLC27Z PVG.0.0.CLLCZ Cable ø (mm) min. max Note: = insert configuration (page 9). The bend relief must be ordered separately (page 0) S 6 PVG Free socket, key (G) and oversize cable collet Cable ø (mm) min. max. S 7 S PVG.0.0.CLLK5 PVG.0.0.CLLK0 PVG.0.0.CLLK5 PVG.0.0.CLLK Note: = insert configuration (page 9) Correspond to K type of collet. Also available with nut for fitting a bend relief.

7 Vacuumtight models (multipole type) These sockets models allow the device on which they are fitted to reach a protection index of IP68 as per IEC They are fully compatible with plugs of the same series and are widely used for portable radios, military, laboratoryequipment, aviation, etc. These models are identified by a letter «P» or «S» at the last but one character of the reference. The Stycast sealant can be used over a larger temperature range than the Araldite sealant. All these models are available in a watertight or vacuumtight version. Vaccumtight models are identified by an additional letter «V» at the end of the part number (certificate on request). Epoxy resin is used to seal these models. Technical Characteristics Mechanical and Climatical Characteristics Value Standard Characteristics Value Standard Endurance Humidity Temperature range Salt spray corrosion test > 000 cycles IEC test 9a up to 95% at 60 C -20 C, +00 C > h IEC test f Climatical category Leakage rate (He) ) Max. operating pressure 2) 20/80/2 IEC < 0-7 mbar.l.s - IEC test b 60 bars IEC test d Note: ) only for vacuumtight models. 2) this value corresponds to the maximum allowed pressure difference for the assembled socket. 22 HVG Fixed socket, key (G) or key (B), round flange, nut fixing, vacuumtight M7x0.5 6 Sealing resin ø maxi ø HVG.0.0.CLLPV HVG.0.0.SLLPV HVG.0.0.CLLSV HVG.0.0.SLLSV Araldite Araldite Panel cut-out (page ) Note: = insert configuration (page 9) 2 HWG Fixed socket, key (G), hexagonal flange, nut fixing, vacuumtight M7x0.5 6 Sealing resin ø 0.2 HWG.0.0.CLLPV HWG.0.0.CLLSV Araldite S maxi Panel cut-out (page ) Note: = insert configuration (page 9) 22 HRG Fixed socket, key (G), hexagonal flange, nut fixing, no flats on fixing thread, vacuumtight M7x0.5 6 Sealing resin ø maxi HRG.0.0.CLLPV HRG.0.0.SLLPV HRG.0.0.CLLSV HRG.0.0.SLLSV Araldite Araldite Panel cut-out (page ) Note: = insert configuration (page 9) HTG Fixed socket, key (G), nut fixing, long shell ø 0.2 M7x ø HTG.0.0.CLLSV Panel cut-out (page ) Sealing resin Note: = insert configuration (page 9) 5

8 Models (coaxial type) Technical Characteristics Mechanical and Climatical Characteristics Value Standard Electrical Characteristics Value Standard Section Endurance Humidity Temperature range Salt spray corrosion test Protection index 2) Resistance to hydrostatic pressure 2) Climatical category > 000 cycles IEC test 9a up to 95% at 60 C -20 C, +200 C > h IEC test f > IP68 IEC ~ 60 bars ) IEC test d 20/200/2 IEC Insulation resistance (new) Insulation resistance ) Shell electrical continuity at 0 MHz Shielding efficiency at GHz Contact resist. ) ø A = 0.5 mm Contact resist. ) ø A = 0.7 mm Max. working frequency > 0 2 Ω IEC test a > 0 0 Ω IEC test a 5.0 mω IEC test 2f > 00 db IEC > 80 db IEC mω IEC test 2a 6. mω IEC test 2a 500 MHz For coaxial type Note: ) in order to perform correctly and withstand the pressure, cable assembly shall be made according to instruction we recommand. See page. 2) For mated plug and socket. Note: ) after humidity test: 2 days at 95% RH according to IEC ) after 5000 mating cycles and the salt spray test according to IEC test f. FVN Straight plug, cable collet Cable group FVN CLAC27 FVN SLAC27 FVN CLAC FVN SLAC Cable assembly (page ) S.5 FVN Straight plug, cable collet and nut for fitting a bend relief Cable group FVN CLAC27Z FVN SLAC27Z FVN CLACZ FVN SLACZ S 6 Cable assembly (page ) Note: The bend relief must be ordered separately (page 0) FVS Straight plug for cable crimping FVS CLAE2 FVS CLCE2 FVS CLCE Cable group - Cable assembly (page ) S

9 FVR Straight plug with brazing ferrule FVR SLAV6B FVR SLAV20B Cable ø (mm) max Cable assembly (page ) Note: The shell of the connector is in stainless steel AISI 6L. PVN Free socket and cable collet PVN CLLC27 PVN CLLC Cable group S.5 Cable assembly (page ) Note: Also available with nut for fitting a bend relief (page 0). 7

10 Vacuumtight models (coaxial type) These sockets models allow the device on which they are fitted to reach a protection index of IP68 as per IEC They are fully compatible with plugs of the same series and are widely used for portable radios, military, laboratoryequipment, aviation, etc. These models are identified by a letter «P» or «S» at the last but one character of the reference. The Stycast sealant can be used over a larger temperature range than the Araldite sealant. All these models are available in a watertight or vacuumtight version. Vaccumtight models are identified by an additional letter «V» at the end of the part number (certificate on request). Epoxy resin is used to seal these models. Technical Characteristics Mechanical and Climatical Characteristics Value Standard Characteristics Value Standard Endurance Humidity Temperature range Salt spray corrosion test > 000 cycles IEC test 9a up to 95% at 60 C -20 C, +00 C > h IEC test f Climatical category Leakage rate (He) ) Max. operating pressure 2) 20/80/2 IEC < 0-7 mbar.l.s - IEC test b 60 bars IEC test d Note: ) only for vacuumtight models. 2) this value corresponds to the maximum allowed pressure difference for the assembled socket. 2 HVR Fixed socket, hexagonal flange, nut fixing, vacuumtight M7x0.5 6 Sealing resin ø maxi HVR CLLPV HVR SLLPV HVR CLLSV HVR SLLSV Araldite Araldite Panel cut-out (page ) 2 HVP Fixed socket, round flange, nut fixing, vacuumtight M7x0.5 6 Sealing resin ø maxi ø HVP CLLPV HVP CLLSV Panel cut-out (page ) Araldite HVL Free socket, for device overmolding 2.2 M0x0.75 ø.9 HVL NLL 8 28 M0x0.75 HVW Free socket, for device overmolding, large shell ø 9.9 HVW NLL Note: Vacuumtightness is achieved after customer overmolding. 8

11 Alignment Key Alignment Key and Polarized Keying System for Multipole Types 0 series connector model part numbers are composed of three letters. The LAST LETTER indicates the key position and the contact type (male or female). Front view of a socket α Model Nb of keys Angles Series 0 Plug Contact type Socket G B 2 0 α 60 male male female female Insert configuration Coaxial, multipole 2 2 Male solder contacts ø A Female solder contacts Reference Number of contacts ø A (mm) Cable group AWG max. Impedance (Ω) Test voltage (kv rms) ) Contact-contact Test voltage (kv rms) ) Contact-shell Rated current (A) ) 0 Coaxial Multipole Note: ) Test voltage measured according to IEC test a standard. Housings Ref. C S Outer shell and collet nut Latch sleeve + earthing crown Other metallic components Remarks Note Material Surf. treatment Material Surf. treatment Material Surf. treatment Brass chrome brass/bronze nickel brass nickel For multipole and coaxial Stainless steel brass/bronze nickel brass nickel For multipole and coaxial Note: detailed characteristics of these materials and treatments are presented in the Unipole-Multipole catalogue. First choice alternative Special order alternative 9

12 Contacts Ref. A C L Contact type Male solder Male crimp Female solder Remarks For multipole and coaxial For coaxial For multipole or coaxial type sockets Variant Bend relief for models with collet Need to be ordered Ref. Type Collet Code Need to be ordered separately Dim. (mm) Cable ø max. min. 0 Z C 27 C C 27 C GMB DG GMB DG GMD DG GMD DG Z K 5 K 0 K 5 K 50 GMA.0B.00.DG GMA.0B.05.DG GMA.0B.00.DG GMA.0B.05.DG Note: The «GMD» are thin bend reliefs (for very flexible cables). The last letter «G» of the part number indicates the grey colour of the bend relief. Accessories and Tooling For accessories and tooling, please contact us. 0

13 Panel cut-outs Panel Cut-outs HWG HRG, HTG, HVG, HVP, HVR ø ø Mounting nuts torque Component Retaining nut Hexagonal nut Coupling nut Torque (Nm) N = 0.02 kg Cable assembly Assembly instructions In order to ensure the sealing of plugs and sockets on the cable side, it is imperatively necessary to complete their assembly by realizing it with an adapted technique. We recommend the fitting of an heatshrink boot with inner melting coating of type ATUM (manufactured by the RAY- CHEM company) or similar. This heatshrink boot is not provided with the connector. Please consult us. Cable stripping lengths T L Series Connector Type ø contact A (mm) Cable stripping lengths (mm) L S T S /0/ /0/0 ) Note: the tolerances on these dimensions are: L: ± 0.5 mm; S: ± 0.5 mm; T: ± 0.2 mm. ) for FVG model with cable crimping. Recommended coaxial cables Recommended cables for coaxial types Cable group Standard MIL-C-7 IEC 96-2 CCTU 0-0A Reference Imp. (Ω) RG.7 A/U KX A CCX.50.RG.7AU27N 50 ± 2 Ω KX 8 CCX.50.RG.7U25N 50 ± 2 Ω RG.78 B/U 50.. KX 2A CCX.50.RG.78BU8M 50 ± 2 Ω RG.88 A/U CCX.50.RG.88AU2B 50 ± 2 Ω RG.96 A/U CCX.50.RG.96AU20B 50 ± 2 Ω RG.6 /U KX 22A CCX.50.RG.6BU26M 50 ± 2 Ω

14 Product safety notice PLEASE READ AND FOLLOW ALL INSTUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION. IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS SITUATIONS.. SHOCK AND FIRE HAZARD Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue (such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock. Mated components should never be disconnected while live as this may result in an exposed electric arc and local overheating, resulting in possible damage to components. 2. HANDLING Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect components should be rejected or returned to the factory for verification. Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be used during installation and / or assembly in order to obtain safe and reliable performance.. USE Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general conditions voltages above 0 VAC and 2 VDC are considered hazardous and proper measures should be taken to eliminate all risk of transmission of such voltages to any exposed metal part of the connector.. TEST AND OPERATING VOLTAGES The maximum admissible operating voltage depends upon the national or international standards in force for the application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the catalog however these may be influenced by PC board design and / or wiring harnesses. The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the test duration is minute. 5. CE MARKING CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or several European safety directives. CE marking applies to complete products or equipment, but not to electromechanical components, such as connectors. 6. PRODUCT IMPROVEMENTS The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior notification. 2

15 LEMO complete product range B S K E F A T A M K. 9C D Y 05 5G 2G 2C L H R N 0 V W U F P D K/S 0 DIN Unipole Multipole Coaxial 50 Ω Coaxial 75 Ω Multi Coaxial Mixed Coax + LV Triaxial 50 Ω Triaxial 75 Ω Mixed Triax + LV Quadrax High Voltage Multi High Voltage Mixed HV + LV Fibre Optic Multi Fibre Optic Mixed FO + LV Thermocouple Fluidic Multi Fluidic Mixed Fluidic + LV Most frequently used in darker colour included in this catalogue B Series Keyed S Series K Series Keyed E Series F Series Keyed 00 Series 0 Series 0A Series T Series A Series M Series Keyed K.9C Series Keyed D Series Y Series 05 Series 5G Series Keyed 2G Series Keyed 2C Series L Series Keyed H Series R Series Keyed N Series Keyed 0 Series Keyed V Series W Series Keyed U Series Keyed Cable assembly K/S Series Keyed REDEL F Series REDEL P Series Keyed REDEL D Series 0 Series Keyed VAA Series SAA Series TAA Series No reproduction or use without express permission of editorial or pictorial content, in any manner. LEMO SA reserves the right to modify and improve specifications, at all times, without any notification.

16 LEMO HEADQUARTERS SWITZERLAND LEMO SA Chemin des Champs-Courbes 28 - P.O. Box 9 - CH-02 Ecublens Tel. (+ 2) Fax (+ 2) [email protected] LEMO SUBSIDIARIES AUSTRIA LEMO Elektronik GesmbH Lemböckgasse 9/E6-20 Wien Tel: (+ ) Fax:(+ ) [email protected] CANADA LEMO Canada Inc East Beaver Creek Road, unit 20 Richmond Hill, Ontario LB G8 Tel: (+ 905) Fax: (+ 905) [email protected] CHINA / HONG KONG LEMO Electronics (Shanghai) Co., Ltd 5th Floor, Block 6, City of ELITE, 000 Jinhai Road, Pudong Shanghai, China Tel: (+86 2) Fax: (+86 2) [email protected] DENMARK LEMO Denmark A/S Gammel Mosevej Gentofte Tel: (+5) Fax: (+5) [email protected] FRANCE LEMO France Sàrl 2/28 Avenue Graham Bell Bâtiment Balthus Bussy Saint Georges Marne la Vallée Cedex Tel: (+ ) Fax: (+ ) [email protected] GERMANY LEMO Elektronik GmbH Hanns-Schwindt-Str München Tel: (+9 89) Fax: (+9 89) [email protected] HUNGARY REDEL Elektronika Kft Nagysándor József u Budapest Tel: (+6 ) Fax: (+6 ) [email protected] ITALY LEMO Italia srl Viale Lunigiana Milano Tel: (+9 02) Fax: (+9 02) [email protected] JAPAN LEMO Japan Ltd , Mita, Minato-ku, Tokyo, Tel: (+8 ) Fax: (+8 ) [email protected] NETHERLANDS / BELGIUM LEMO Connectors Benelux De Trompet DA Heemskerk Tel. (+) Fax (+) [email protected] NORWAY / ICELAND LEMO Norway A/S Stanseveien 6B 0975 Oslo Tel: (+7) Fax: (+7) [email protected] SINGAPORE LEMO Asia Pte Ltd Leng Kee Road, #06-09 SiS Building Singapore Tel: (+65) Fax: (+65) [email protected] SPAIN / PORTUGAL IBERLEMO SAU Brasil, 5, 0802 Granollers Barcelona Tel: (+ 9) Fax: (+ 9) [email protected] SWEDEN / FINLAND LEMO Nordic AB Mariehällsvägen 9A Bromma Tel: (+6 8) Fax: (+6 8) [email protected] SWITZERLAND LEMO Verkauf AG Grundstrasse 22 B 6 Rotkreuz Tel: (+ ) Fax: (+ ) [email protected] UNITED KINGDOM LEMO UK Ltd 2-20 North Street Worthing, West Sussex, BN DU Tel: (+ 90) 2 5 Fax: (+ 90) [email protected] USA LEMO USA Inc P.O. Box 208 Rohnert Park, CA Tel: (+ 707) (+ 800) 5 66 Fax:(+ 707) [email protected] CAT.0.LEN.P008, updated January 205 LEMO DISTRIBUTORS AUSTRALIA, BRAZIL, CHILE, CZECH REPUBLIC, GREECE, INDIA, ISRAEL, NEW ZEALAND, PAKISTAN, POLAND, RUSSIA, SOUTH AFRICA, SOUTH KOREA, TAIWAN, TURKEY, UKRAINE