FASTON Terminals and Connectors. RoHS. Ready

Transcription

1 FSTON Terminals Connectors RoHS Ready

2 TYCO CTRONICS TCHNOOGY PORTFOIO Connector Systems / lectromechanical Components Relays ireless ntennas, GPS ntennas, Integrated ntenna Systems Sensors Fiber Optic (Passive) Heat Shrink Tubing ire & Cable Circuit Protection Devices Touchscreens / Interactive Displays pplication Tooling Battery ssemblies Power Systems / lectronic Modules Magnetics Resistors Inductors Heat Sinks /Thermal Management Switches Identification & abeling Products Racks Panels Smart Cards / eadframes Clock Springs Small Motors (20 1,500 ) 1 ll specifications subject to change. Consult Tyco lectronics for latest specifications.

3 Contents FSTON Connection System -SPRING CONTCT Receptacles Page Straight Receptacles 6 Straight Receptacles IF (ow Insertion Force) 6 Straight Receptacle Tab Combinations 7 Flag Receptacles 7 Straight Receptacles 4.8 mm (.187 Series) 8 Straight Receptacle Tab Combinations 4.8 mm (.187 Series) 8 Flag Receptacles 4.8 mm (.187 Series) 8 Straight Receptacles 2.8 mm (.110 Series) 9 Straight Receptacle Tab Combinations 2.8 mm (.110 Series) 9 Housings Sleeves 10 Tabs Straight Receptacles Housings 14 FSTIN-FSTON Connection System Straight Receptacles with ocking ance 16 Flag Receptacles with ocking ance 17 Tabs with ocking ance 18 Straight Receptacles with ocking ance 4.8 mm (.187 Series) 19 Tabs with ocking ance 4.8 mm (.187 Series) 19 Straight Receptacles with ocking ance 2.8 mm (.110 Series) 20 Tabs with ocking ance 2.8 mm (.110 Series) 20 Receptacles Housings FSTIN-FSTON Connection System - Tab Housings RST 5 Panel Mount Housings Motor Mount Housings 29 FSTIN-FSTON Connection System - High Temperature Connector Positive ock Connection System Straight Receptacles Housings 31 Straight Receptacles Housings Mark I Straight Receptacles Housings Mark II Straight Receptacles Housings Mark III 38 pplication Tooling Index Global Contacts 46 ll specifications subject to change. Consult Tyco lectronics for latest specifications. 2

4 Introduction Introduction The Tyco lectronics FSTON Terminals product line includes -SPRING CONTCT Receptacles, Positive ock FSTIN-FSTON Receptacles Tabs, specifically designed for quick connections. For information on PIDG FSTON, Ultra-Fast, Ultra-Fast Plus Ultra-Pod fully insulated FSTON terminals, please consult Tyco lectronics Catalogue No FSTON Terminals (insulated uninsulated) or visit our electronic catalogue: Technical Features es Generally, the various materials finishes available for Tyco lectronics FSTON products should be chosen according to the operating temperature. The corrosion factor is also important. Final contact selection should consider the application the wire size range. Brass, phosphor bronze steel are the normal materials for Tyco lectronics FSTON Terminals. Various finishes are available.* Test Specifications ll Tyco lectronics FSTON products are rigorously extensively tested in our testing laboratories. The testing is done under the hardest application conditions meet all the requirements set for each individual product, in some cases even exceeding these requirements. Temperature Rise Millivolt Drop The temperature rise millivolt drop characteristics are the lowest in the industry. They exceed all safety requirements exhibit extreme stability during extended time tests. Resistance to Oxidation Corrosion Intimate contact between the inner barrel walls conductor surfaces become an almost homogeneous mass when subjected to the controlled dimensions of the matched crimping tool, resulting in inhibition of corrosion oxidation. ong lift operation with low temperature low millivolt drop is further assured by the quality of plating used on the terminal itself. Tensile Strength Normally the tensile strength is 70% to 100% greater than the force required to disconnect the tab from the receptacles. Therefore this satisfies most safety requirements. Vibration Resistance The insulation support of Tyco lectronics FSTON contacts fully insures reliable vibration resistance in the crimp area. FSTON Receptacles FSTIN-FSTON Product ine -SPRING CONTCT Receptacles FSTON Printed Circuit Board Tabs FSTIN-FSTON RST 5 Connectors Positive ock Receptacles * In this Catalogue, finishes are intended as pre-plated materials or post-plating finishing. See drawings for details 3 ll specifications subject to change. Consult Tyco lectronics for latest specifications.

5 Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use of Hazardous Substances (RoHS) t Tyco lectronics, we re ready to support your RoHS requirements. e ve assessed more than 1.5 million end items/components for RoHS compliance, issued new part numbers where any change was required to eliminate the restricted materials. numbers in this catalogue are identified as: RoHS Compliant numbers in this catalogue are RoHS Compliant, unless marked otherwise. These products comply with uropean Union Directive 2002/95/C as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, PBD in certain electrical electronic products sold into the U as of 1 July Note: For purposes of this Catalogue, included within the definition of RoHS Compliant are products that are clearly Out of Scope of the RoHS Directive such as h tools other non-electrical accessories. Non-RoHS Compliant These part numbers are identified with a symbol. These products do not comply with the material restrictions of the uropean Union Directive 2002/95/C. 5 of 6 Compliant symbol identifies these part numbers. These products do not fully comply with the uropean Union Directive 2002/95/C because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Centre provides a forum to answer your questions support your RoHS needs. RoHS FQ (Frequently sked Questions) is available with links to more detailed information. You can also submit RoHS questions receive a response within 24 hours during a normal work week. The Support Centre also provides: Cross-Reference from Non-compliant to Compliant Products bility to browse RoHS Compliant Products in our on-line catalogue: Downloadable Technical Data Customer Information Presentation More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we ve got the answers at ll specifications subject to change. Consult Tyco lectronics for latest specifications. 4

6 FSTON Terminals Connectors FSTON Connection System Catalogue Introduction Product Facts Straight, right-angle receptacle-tab combinations available. Receptacles available for mm tab size ( Series). Receptacles mate with mm thick tabs. ow insertion force (IF) receptacles available. IC , Glow ire 750 NO FM Housings available. RoHS compliant. s Contacts: Brass, phosphor bronze steel base material. Tin, silver nickel plated products available. Housings: Polyamide, polycarbonate, polyethylene, U 94 V2 U 94 V0. Performance Data Current Rating: 20 max with 2.5mm 2 wire size. For steel-nickel plated versions use 16 max with 2.5mm 2 wire size. Technical Documents Product Specifications: FSTON Receptacles mm ( Series) FSTON Receptacles IF FSTON Receptacles IF 4.8 mm (.187 Series) pplication Specifications: FSTON Receptacles FSTON Receptacles 4.8 mm (.187 Series) FSTON Receptacles Flag The Tyco lectronics FSTON Terminals product line consists of receptacles, tabs splices specifically designed for quick connections. The large variety of sizes available types will enable you to select a contact to fit your needs. Receptacles available in both straight flag type, come in a variety of sizes are designated numerically by a series number which corresponds to the width of the mating tab. Straight receptacles are available with or without insulation support. diameters of 1.2mm to 6.7mm are accommodated by the insulation support receptacle. The product line offers speed application, uniform reliability low per line cost. Speed for application is achieved through the use of application tools for which a complete line has been developed specifically for these terminals. Over forty years of history has proven the reliability of this product line. Built-in features also add to the reliability of FSTON products which include: crimping dimensions for each terminal which are precisely controlled providing all connections with excellent performance; low per line cost derived from low initial product cost, high application speeds, plug-in assemblies of the finished termination as well. The combination of these features brings the user the lowest overall costs for quick connect/disconnect terminations. 5 ll specifications subject to change. Consult Tyco lectronics for latest specifications.

7 FSTON Connection System Straight Receptacles - Stard Series ire Range (mm 2 ) Tab Thk Related to DIN Brass Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Steel-Nickel Plated Brass Brass-Tin Plated Brass-Silver Plated Ph. Bronze Ph. Bronze-Tin Plated Steel-Nickel Plated Nickel Silver Brass Brass-Tin Plated Brass-Tin Plated Brass-Silver Plated Ph. Bronze Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Steel-Nickel Plated Nickel Silver Brass Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Straight Receptacles IF - ow Insertion Force The ow Insertion Force (IF) type receptacle offers lower insertion forces than the other receptacle styles thru the unique design features of a twostage receptacle a cantilever mounted locking dimple. B - ow Insertion Force ire Range (mm 2 ) Tab Thk B lternate design features - see drawing for details Brass Brass-Tin Plated Brass Brass-Tin Plated Ph. Bronze-Tin Plated Brass-Tin Plated Ph. Bronze-Tin Plated Steel-Nickel Plated Brass Brass-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications. 6

8 FSTON Connection System Straight Receptacles Tab Combinations C ire Range (mm 2 ) Tab Thickness Brass Brass-Tin Plated Brass C Brass-Tin Plated Ph. Bronze-Tin Plated Steel Nickel Plated Related to DIN Flag Receptacles D ire Range (mm 2 ) Tab Thickness D Related to DIN form (D ) Brass Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Steel-Nickel Plated Brass Brass-Tin Plated Brass-Silver Plated Ph. Bronze Ph. Bronze-Tin Plated Steel-Nickel Plated Brass Brass-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications.

9 FSTON Connection System Straight Receptacles 4.8 mm (.187 Series) The ow Insertion Force (IF) type B receptacle offers lower insertion forces than the other receptacle styles thru the unique design features of a two-stage receptacle a cantilever mounted locking dimple. - Stard Series B - ow Insertion Force ire Range (mm 2 ) Tab Thickness B Brass Brass-Tin Plated Ph. Bronze-Tin Plated Steel-Nickel Plated Brass Brass-Tin Plated Ph. Bronze-Tin Plated Steel-Nickel Plated Brass Brass-Tin Plated Ph. Bronze-Tin Plated Steel-Nickel Plated Brass-Tin Plated Brass-Tin Plated Brass Brass-Tin Plated Brass-Tin Plated Brass Brass-Tin Plated Receptacle Tab Combinations 4.8 mm (.187 Series) C ire Range (mm 2 ) Tab Thickness C Brass Brass-Tin Plated Brass Brass-Tin Plated Brass-Tin Plated Flag Receptacles 4.8 mm (.187 Series) D ire Range (mm 2 ) Tab Thickness D Brass Brass-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications. 8

10 FSTON Connection System Straight Receptacles 2.8 mm (.110 Series) ire Range (mm 2 ) Tab Thickness Related to DIN Brass Brass-Tin Plated Brass-Tin Plated Brass Brass-Tin Plated Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Flag Receptacle & Receptacle Tab Combinations 2.8 mm (.110 Series) B C ire Range (mm 2 ) Tab Thickness B C Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications.

11 FSTON Connection System Housings & Sleeves for FSTON Receptacles H 4.8 mm (.187 Series) 2.8 mm (.110 Series) H B C Size Colour U 94 Note H B C 2.8 mm Polyamide Natural Polyamide Natural Polycarbonate Natural V mm Natural V Polyamide Black V Natural V Polyamide Black V Natural V0 GT 750 No Flame Natural V mm Polyamide Natural V2 GT 750 No Flame Natural V0 GT 750 No Flame Natural V Red V Black V Natural V Natural V2 GT 750 No Flame Natural V0 GT 750 No Flame Natural V2 GT 750 No Flame Polyamide Natural mm V2 Black Natural V0 Black Natural V Red V Black V Brown V Natural V2 140 Max Temp Natural V2 170 Max Temp PBT Black V0 140 Max Temp Polyamide Natural V mm Polyethylene Natural mm Soft Vinyl Chloride Natural Black Natural V2 GT 750 No Flame mm Polyamide Natural Natural Black Polyprophylene Natural mm Polyamide Natural V2 for Tab-ok Flag FSTON Natural V Red V mm Polyamide Black V Natural V Black V Natural V2 GT 750 No Flame ll specifications subject to change. Consult Tyco lectronics for latest specifications. 10

12 FSTON Connection System Tabs - Stud Mount Type Tab Thickness mm T T T B B B B C D ngle Stud B T Brass Brass-Tin Plated Brass Brass-Tin Plated Brass-Tin Plated B Brass Brass-Tin Plated C Brass-Tin Plated D Brass Tabs - Printed Circuit Board Tab Thickness mm T T N O P T N Brass-Tin Plated Brass-Tin Plated O Brass-Tin Plated Brass-Tin Plated P Brass-Tin Plated Brass-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications.

13 FSTON Connection System Tabs - Stud Mount Type 4.8 mm (.187 Series) Tab Thickness mm T T B Stud T 3.3 Brass-Tin Plated B 3.3 Brass-Tin Plated Tabs - Printed Circuit Board 4.8 mm (.187 Series) C D Tab Thickness T C D 0.5 Brass-Tin Plated Brass-Tin Plated Brass-Tin Plated Brass-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications. 12

14 FSTON Terminals Connectors -SPRING CONTCT Receptacles Catalogue Introduction Product Facts For 6.35 x 0.8 mm tabs ow insertion energy: (1st insertion force 35N. max.). Robust design: 45N. min. (1st extraction) 25N. min. (8th extraction) 20N. min. (10th extraction) Complies with CI 760/N61210 / DIN norms. U approved. ccording to VD 0613 Norm. IC , Glow ire 750 NO FM Housings available. RoHS Compliant. s Contacts: Brass, steel base material. Tin nickel plated products available. Housings: Polyamide U 94 V2 U 94 V0. Technical Documents Product Specifications: (steel) (brass tin plated) (sleeve) pplication Specifications: Tyco lectronics has developed the -SPRING CONTCT Receptacles, a new contact generation that meets the highest quality requirements for Household ppliances similar type of applications. Main pplications ashing machines, dishwashers Refrigerators, freezers Cookers, hot plates, ovens Small appliances Vending gambling machines asy Insertion Its swinging spring makes the insertion easy with practically no effort (work). Tab stop at the end of the mating process. Contact Robustness Its geometry has been designed to endure overstress, pullings from the cable non-aligned insertions. Minimum effort for the worker The insertion forces appear only in a small part of the insertion trajectory thanks to its swing spring. asy Insertion great robustness Minimum effort for the operator Maximum current vs temperature Functional features of the -SPRING CONTCT Receptacles The energy to insert the -SPRING CONTCT Receptacle is 50% of that to insert a FSTON Receptacle 1.5mm 2, pre-tinned brass terminal. Test has been performed in ambiental temperature 13 ll specifications subject to change. Consult Tyco lectronics for latest specifications.

15 -SPRING CONTCT Receptacles Straight Receptacles ire Range mm 2 Tab Thickness Thickness Brass Brass-Tin Plated Brass Brass-Tin Plated Steel-Nickel Plated Brass Brass-Tin Plated Steel-Nickel Plated Straight Housing Colour U 94 Note 3.6 Polyamide Natural V Black V Natural V Black V Dark Grey V2 GT 750 No Flame ll specifications subject to change. Consult Tyco lectronics for latest specifications. 14

16 FSTON Terminals Connectors FSTIN-FSTON Connection System Catalogue Introduction Product Facts Used for single multiple connections. Receptacles tabs available for 6.3, mm size ( Series) Receptacles mate with thick tabs. IC , Glow ire 750 NO FM Housings available. RoHS Compliant. s Contacts: Brass, phosphor bronze base material. Tin nickel plated products available. Housings: Polyamide U 94 V2 U 94 V0. Performance Data Current Rating: 20 max with 2.5 mm 2 wire size. Technical Documents Product Specifications: FSTIN-FSTON Product ine pplication Specifications: FSTIN-FSTON Product ine FSTIN-FSTON Product ine 4.8 mm (.187 Series) Tyco lectronics FSTIN-FSTON connectors offer the advantage of the FSTON Receptacles technology in multiple applications. In wiring harnesses, they are mainly used as multiposition coupling connectors. Up to 8 position connectors can be mated in one operation with a maximum of 20 leads terminated. ocking Contacts Receptacles tabs in this version comply fully with the FSTON Receptacles product technology. The only difference is the addition of a locking lance, which ensures firm retention of contacts when snapped into housings. iring harnesses prefabricated with male or female connectors can be easily connected to mating counterparts, even if manufacturing occurred at a different site. ny application of this technology leads to essential time savings in final assembly. 15 ll specifications subject to change. Consult Tyco lectronics for latest specifications.

17 FSTIN-FSTON Connection System Straight Receptacles with ocking ance for Single & Multiple Connections -ithout Dimple B - ith Dimple Tab Thickness ire Range (mm 2 ) 0.8 B Related to DIN Type B suggested for connections with less than 4 contacts Brass Brass-Tin Plated Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass Brass-Tin Plated Brass-Silver Plated Ph. Bronze-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Brass-Silver Plated Ph. Bronze Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass Brass-Tin Plated Brass-Silver Plated Ph. Bronze Ph. Bronze-Tin Plated Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass Ph. Bronze Brass Brass-Tin Plated Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Brass Brass-Tin Plated Brass-Tin Plated Brass-Silver Plated Ph. Bronze Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications. 16

18 FSTIN-FSTON Connection System Flag Receptacles with ocking ance for Multiple Connections T C Tab Thickness ire Range (mm 2 ) C 0.8 ll parts with dimple, unless differently specified * ithout dimple Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass-Tin Plated Brass-Tin Plated Brass * Brass-Tin Plated * ll specifications subject to change. Consult Tyco lectronics for latest specifications.

19 FSTIN-FSTON Connection System Tabs with ocking ance for Single & Multiple Connections - ithout Hole B - ith Hole ire Range (mm 2 ) Tab Thickness max max B max Related to DIN Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Brass Brass-Tin Plated Brass-Silver Plated Ph. Bronze Ph. Bronze-Tin Plated Ph. Bronze-Tin Plated Brass-Silver Plated Brass Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Brass Brass-Tin Plated Brass-Silver Plated Ph. Bronze Ph. Bronze-Tin Plated Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass Brass-Tin Plated Brass-Silver Plated Ph. Bronze Ph. Bronze-Tin Plated Tabs with ocking ance for Magnet ire ith MPIVR Terminals Serrations ire Range (mm 2 ) Tab Thickness B Brass-Tin Plated B Brass ll specifications subject to change. Consult Tyco lectronics for latest specifications. 18

20 FSTIN-FSTON Connection System Straight Receptacles with ocking ance for Multiple Connections 4.8 mm (.187 Series) ire Range (mm 2 ) Tab Thickness Brass-Tin Plated Brass-Tin Plated Tabs with ocking ance for Multiple Connections 4.8 mm (.187 Series) ire Range (mm 2 ) Tab Thickness Brass-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications.

21 FSTIN-FSTON Connection System Straight Receptacles with ocking ance for Single & Multiple Connections 2.8 mm (.110 Series) ire Range (mm 2 ) Tab Thickness max Related to DIN Brass Brass-Tin Plated Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass-Tin Plated Brass-Tin Plated Ph. Bronze Brass-Tin Plated Brass Brass-Tin Plated Ph. Bronze-Tin Plated Brass-Tin Plated Brass-Tin Plated Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Tabs with ocking ance for Single & Multiple Connections 2.8 mm (.110 Series) B C ire Range (mm 2 ) Tab Thickness B C Related to DIN Brass-Tin Plated Ph. Bronze Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass Brass-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass Brass-Tin Plated Ph. Bronze Ph. Bronze Ph. Bronze-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications. 20

22 FSTIN-FSTON Connection System Receptacle Tab Housings Single Connection - Receptacle Housing B - Tab Housing Colour U 94 Note H B Polyamide Polyamide Natural V Black V Natural V2 GT 750 No Flame Natural V Black V Natural V Black V Natural V2 GT 750 No Flame Receptacle Tab Housings 2 Positions C - Receptacle Housing D - Tab Housing Colour U 94 Note H C D Polyamide Polyamide Natural V Black V Natural V0 GT 750 No Flame Natural V Black V Natural V0 GT 750 No Flame Receptacle Tab Housings 2 Positions - Receptacle Housing F - Tab Housing Colour U 94 Note H F Polyamide Polyamide Natural V Black V Natural V Natural V Black V Natural V ll specifications subject to change. Consult Tyco lectronics for latest specifications.

23 FSTIN-FSTON Connection System Receptacle Housings 2 Positions H 7.2 I - Receptacle Housing Colour U 94 Note H I Polyamide Natural V Receptacle Tab Housings 3 Positions G - Receptacle Housing H - Tab Housing Colour U 94 Note H G H Polyamide Polyamide Natural V Black V Natural V2 GT 750 No Flame Natural V Black V Natural V2 GT 750 No Flame Receptacle Tab Housings 4 Positions H H - Receptacle Housing - Receptacle Housing M - Tab Housing Colour U 94 Note H M Polyamide Polyamide Polyamide Natural V Black V Natural V0 GT 750 No Flame Natural V Natural V Black V Natural V0 GT 750 No Flame ll specifications subject to change. Consult Tyco lectronics for latest specifications. 22

24 FSTIN-FSTON Connection System Receptacle Tab Housings 6 Positions M - Receptacle Housing N - Tab Housing Colour U 94 Note H M N Polyamide Polyamide Natural V Black V Natural V Black V Natural V0 GT 750 No Flame Natural V Black V Natural V0 GT 750 No Flame Receptacle Tab Housings 6 Positions, Panel Mount H O - Receptacle Housing P - Tab Housing Colour U 94 Note H O P Polyamide Polyamide Natural V Natural V Natural V2 GT 750 No Flame Natural V Natural V2 GT 750 No Flame Black V2 GT 750 No Flame Receptacle Tab Housings 8 Positions Q - Receptacle Housing R - Tab Housing Colour U 94 Note H Q Polyamide Natural V R Polyamide Natural V ll specifications subject to change. Consult Tyco lectronics for latest specifications.

25 FSTIN-FSTON Connection System Receptacle Tab Housings Single Connection 2.8 mm (.110 Series) H - Receptacle Housing H B - Tab Housing Colour U 94 Note H Polyamide Natural B Polyamide Natural Receptacle Tab Housings 2 Positions 2.8 mm (.110 Series) H H C - Receptacle Housing D - Tab Housing Colour U 94 Note H C D Polyamide Polyamide Natural Natural V0 GT 750 No Flame Natural Natural V0 GT 750 No Flame Receptacle Tab Housings 3 Positions 2.8 mm (.110 Series) H H - Receptacle Housing F - Tab Housing Colour U 94 Note H Polyamide Natural F Polyamide Natural Receptacle Tab Housings 4 Positions 2.8 mm (.110 Series) H H G - Receptacle Housing H - Tab Housing Colour U 94 Note H G Polyamide Natural H Polyamide Natural ll specifications subject to change. Consult Tyco lectronics for latest specifications. 24

26 FSTON Terminals Connectors Catalogue FSTIN-FSTON Connection System - Tab Housings RST 5 Introduction Product Facts Meets IC , Glow ire 750 NO FM ccepts Tyco lectronics FSTIN-FSTON Tabs 6.3 x 0.8 mm size Mating Tyco lectronics connector families include MP MONO-SHP, MP multifitting, MP Stard Timer Positive ock RST 5 Connector System. vailable in different keying locking versions, from 2 to 10 positions. vailable for panel motor mounting Provided with secondary locking. RoHS Compliant. Technical Documents Product Specifications: Panel Mount Housings Panel Mount Housings The RST 5 Stard defines stardises the connector mating interface. FSTIN-FSTON Product ine 6.3 mm Size Tabs are placed into 5 mm centreline cavities the Housings are provided with keying, polarisation, locking features that help prevent mismating of the corresponding RST 5 Interfaces. The FSTIN-FSTON RST 5 System is designed to accept the most common Tyco lectronics RST 5 Connector Families including MP MONO-SHP, MP multifitting, MP Stard Timer Positive ock RST 5 Connector System. The most common application for this product is for Household ppliance components (motors for washing machines, dishwashers, dryers, refrigerators...) where OM's want to minimise the possibility of crossed wires. 25 ll specifications subject to change. Consult Tyco lectronics for latest specifications.

27 FSTIN-FSTON Connection System - Tab Housings RST 5 Technical Features 1 ocking tongue locks with the keying rib of the counter part (see table) 2 ocking indow locks with locking latches of the counter part (see table) 3 3 Keying groove Polarisation Groove 1 5 Cover (Secondary ocking) 6 Panel ocking 6 B For panel thickness from 0.8 up to 1.0 mm For panel thickness from 1.0 up to 2.2 mm 5 7 Tabs 6.3 x 0.8 mm (see table) B Panel Cut-Outs B Dimension = No. of Pos. x mm Dimension B = No. of Pos. x mm ll specifications subject to change. Consult Tyco lectronics for latest specifications. 26

28 FSTIN-FSTON Connection System - Tab Housings RST 5 Panel Mount Housings : Polyamide Colour: Natural C - with Secondary ocking D - without Secondary ocking Positions RST 5 Polarisations Panel Cut-Out U 94 Note C V2 GT 750 No Flame C V V D V B C V V C V2 GT 750 No Flame V Yellow V2 GT 750 No Flame Green C V Blue V C V2 C V2 GT 750 No Flame GT 750 No Flame C V2 GT 750 No Flame B C V2 C V2 GT 750 No Flame GT 750 No Flame B C V ll specifications subject to change. Consult Tyco lectronics for latest specifications.

29 FSTIN-FSTON Connection System - Tab Housings RST 5 Panel Mount Housings (continued) : Polyamide Colour: Natural Positions RST 5 Polarisations Panel Cut-Out U 94 Note 6 C V C V B D V2 GT 750 No Flame C V2 GT 750 No Flame GT 750 No Flame C V Yellow C V C V2 GT 750 No Flame C V2 GT 750 No Flame C V2 GT 750 No Flame B D V2 GT 750 No Flame D V2 GT 750 No Flame B D V2 GT 750 No Flame D V2 GT 750 No Flame ll specifications subject to change. Consult Tyco lectronics for latest specifications. 28

30 FSTIN-FSTON Connection System - Tab Housings RST 5 Motor Mount Housings : Polyamide Colour: Natural Positions RST 5 Polarisations Panel Cut-Out U 94 Note C V2 GT 750 No Flame V V2 GT 750 No Flame V2 GT 750 No Flame V2 GT 750 No Flame V ll specifications subject to change. Consult Tyco lectronics for latest specifications.

31 FSTON Terminals Connectors Catalogue FSTIN-FSTON Connection System - High Temperature Connector Introduction Product Facts Housing for High Temperature: 290 C max. Meets IC Glow ire 750 NO FM Designed to interconnect with tabs 6.3 x 0.8 mm DIN Certificate No Reg. No. B650 RoHS Compliant. s Contact: Steel, Nickel Plated Housing: PPS, U 94 V0 Technical Documents Product Specifications: pplication Specifications: The connector is designed to interconnect with tabs 6.3 mm x 0.8 mm according to DIN Specification Housing has a terminal spacing of 8.0 mm is suitable to mate with interconnections of stoves electric kitchen hobs (Household ppliance Industry, cooking applications). Housing is made of high temperature resistant material (290 C max), according to IC safety requirements. Receptacle contacts are made of steel, nickel plated material, can be used with stard wire from 0.8 mm to 2.5 mm 2. ll specifications subject to change. Consult Tyco lectronics for latest specifications. 30

32 FSTIN-FSTON Connection System - High Temperature Connector Straight Receptacle with ocking ance ire Size (mm 2 ) Steel - Nickel Plated Circuit Housing - High Temperature Meet IC Glow ire 750 NO FM U94 Colour PPS V0 Black ll specifications subject to change. Consult Tyco lectronics for latest specifications.

33 FSTON Terminals Connectors Positive ock Connection System Catalogue Introduction Product Facts Connects onto tabs containing holes. Reduced insertion force. Housing insulates serves as removal tool. Mechanical "Snap" when receptacles are mated properly. Receptacles mate with 0.8 mm thick tabs. RoHS Compliant. Recognised under the Component Program of Underwriters ab. Inc., File (M). s Contacts: Brass, phosphor bronze steel base material. Tin, silver nickel plated products available. Housings: Polyamide, U 94 V2 U 94 V0 Performance Data Current Carrying Capacity: Up to ctuating Ramp Technical Documents 2 atch Release Product Specifications: Positive ock 3 3 Direction of Pull Positive ock (2.8 mm) Positive ock (4.8 mm) Positive ock (6.3 mm) pplication Specifications: Positive ock Positive ock Flag Type Positive ock (2.8 mm) Positive ock (4.8 mm) Positive ock (6.3 mm) Positive ock receptacles are specifically designed to provide ease of assembly secure retention to mating tabs. These unique features are attainable by the reduced insertion force of the product the locking dimple. The receptacle locks onto mating tabs containing holes is removable only by deflecting an integrally designed depressor prior to withdrawal. The depressor can be deflected manually by thumb pressure, or automatically by a cam inside a specially designed nylon housing. If the housing is employed, removal of the terminal from the tab is performed by simply applying withdrawal force to the housing. In addition to providing a means of disconnecting the terminal, the housing performs its traditional function. side from reduced insertion forces, Positive ock receptacles give the assembler a definite mechanical "snap" when the terminal is correctly seated over the mating tab. This facilitates correct assembly in hard-to-reach areas such as under dashboards, recessed switch tabs, etc. Safety is enhanced by the locking capability of the product. Unless the depressor is deliberately deflected, either manually or by withdrawal force applied directly to the optional housing, a terminal will not easily come off of the tab. Thus, the potential of exposed live parts or disruption of critical circuitry due to improperly seated or accidentally removed terminals is greatly reduced. ll specifications subject to change. Consult Tyco lectronics for latest specifications. 32

34 Positive ock Connection System Straight Receptacles Mark I Tab Thickness mm ire Range (mm 2 ) Strip Form oose Piece ith anti-overstress latching Ph. Bronze Brass-Tin Plated Ph. Bronze-Tin Plated Brass Ph. Bronze Brass-Tin Plated Ph. Bronze-Tin Plated Ph. Bronze-Tin Plated Brass Ph. Bronze Brass-Tin Plated Ph. Bronze-Tin Plated Brass Brass-Tin Plated Brass-Tin Plated Ph. Bronze-Tin Plated Brass Ph. Bronze Ph. Bronze-Tin Plated Brass-Tin Plated Ph. Bronze-Tin Plated Brass Ph. Bronze Brass-Tin Plated Ph. Bronze-Tin Plated Ph. Bronze Ph. Bronze-Silver Plated Brass Ph. Bronze Brass-Tin Plated Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Brass Ph. Bronze Brass-Tin Plated Ph. Bronze-Tin Plated Brass-Tin Plated Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Brass-Tin Plated Ph. Bronze Brass-Tin Plated Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Brass Ph. Bronze Brass-Tin Plated Ph. Bronze-Tin Plated Ph. Bronze-Silver Plated Brass-Tin Plated Brass-Tin Plated Ph. Bronze Brass-Tin Plated ll specifications subject to change. Consult Tyco lectronics for latest specifications.

35 Positive ock Connection System Straight Housings Mark I Position B 15.1 C Position U 94 Colour V2 Black Natural V0 Natural Polyamide Natural Black V2 Black B Black C Natural To be used with anti-overstress contact See drawing for dimensions. 90 Receptacles (Flag Type) Mark I 12.4 Tab Thickness mm ire Range (mm 2 ) Strip Form oose Piece Ph. Bronze-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass-Tin Plated Brass Brass-Tin Plated Ph. Bronze-Tin Plated Ph. Bronze Ph. Bronze-Tin Plated Brass-Tin Plated Brass Brass-Tin Plated Housing (Flag Type) Mark I U 94 Colour Notes Polyamide V2 Black ll specifications subject to change. Consult Tyco lectronics for latest specifications. 34

36 Positive ock Connection System Straight Receptacles Mark II Tab Thickness mm Max ire Range (mm 2 ) Brass-Tin Plated Brass-Tin Plated Brass-Tin Plated Further versions available on Catalogue Straight Housings Mark II B U 94 Colour Polyamide B Polyamide Further versions available on Catalogue V2 V2 V2 Natural Black Yellow Green Blue Red Natural Black Yellow Green Blue Red Natural Black Yellow Green Blue Red ll specifications subject to change. Consult Tyco lectronics for latest specifications.

37 Positive ock Connection System Straight Receptacles Mark II 4.8 mm (.187 Series) ire Size (mm 2 ) Tab Thickness Further versions available on Catalogue Brass-Tin Plated Ph. Bronze-Nickel Plated Ph. Bronze-Tin Plated Brass-Tin Plated Ph. Bronze-Nickel Plated Ph. Bronze-Tin Plated Straight Housings Mark II 4.8 mm (.187 Series) U 94 Colour Polyamide Further versions available on Catalogue V2 V2 Natural Black Yellow Green Blue Red Natural Black Yellow Green Blue Red ll specifications subject to change. Consult Tyco lectronics for latest specifications. 36

38 Positive ock Connection System Straight Receptacles Mark II 2.8 mm (.110 Series) ire Size (mm 2 ) Tab Thickness Brass-Tin Plated Further versions available on Catalogue Straight Housings Mark II 2.8 mm (.110 Series) Max 20.0 U 94 Colour Polyamide V2 Natural Further versions available on Catalogue ll specifications subject to change. Consult Tyco lectronics for latest specifications.

39 Positive ock Connection System Straight Receptacles Mark III ire Size (mm 2 ) Tab Thickness Brass Brass-Tin Plated Brass Brass-Tin Plated Brass Brass-Tin Plated Straight Housings Mark III U 94 Colour Polyamide Natural V2 Black V0 Natural ll specifications subject to change. Consult Tyco lectronics for latest specifications. 38

40 pplication Tooling Komax Gamma 333 PC Flexible ire Processing Ultra short conversion times, additional applications a user-friendly user interface with multiple-language capability. The Komax Gamma 333 PC makes it all possible! ith its third processing station state of the art control software, you are assured maximum flexibility an even more efficient way of meeting your wire processing needs. hat's more, the system is superb value for money. ith its additional processing station on side 1, the Komax Gamma 333 PC enables you to crimp both ends of the wire, to create double crimp connections with three different contacts, to carry out one-ended seal application, tinning or ink-jet marking. In addition, process monitoring is all integrated to ensure that the wire is cut to length stripped perfectly to specification that quality control is optimised. For further information see catalogue Komax lpha 433 S//H The Komax lpha 433 models are unsurpassed in their flexibility. Seal loading on one or both wire ends, various terminals double crimp connections of different lengths the same wires can be processed without difficulty. Teamed up with mci peripheral devices, the Komax lpha 433 is a very compact system offering optimum accessibility ultra short conversion times. The highly dynamic servo drives assure the gentle hling of wires even when large quantities are produced. ith the Topin user software, the gripper pressure can be adjusted to match the specific wire being processed. The unique gripper design allows the entire wire cross section range to be processed without having to change the gripper jaws. For further information see catalogue ll specifications subject to change. Consult Tyco lectronics for latest specifications.

41 pplication Tooling MP 3K/40 MP 5K/40 Terminators Based on the field proven MP-O-CTRIC Model "G" Terminator, the MP 3K/40 MP 5K/40 Terminators are the latest in a series of machines for wire termination using reeled terminals. The MP 3K/40 Terminator provides 13 kn (3,000 lb) crimp force is capable of crimping approx. 2.5 mm 2 (14 G) wire size. The MP 5K/40 Terminator provides 22 kn (5,000 lb) crimp force is capable of crimping approx 6.0 mm 2 (10 G) wire size. s value oriented Terminators, the MP 3K/40 MP 5K/40 are designed for customers that require the increased output quality of a semi-automatic machine at a competitive price. wide range of optional equipment is available to meet your specific application requirements. For further information see catalogue Stripping Module The stripping module is compatible with MP 3K/40 5K/40 terminators as well as T. quick flexible working process is supported by good accessibility to module adjustment wire positioning. Constant optimum quality also under permanent operation of the device is the result of a stable easy-to-hle construction. Following features characterise the stripping module: Pre-selection Crimp only / Strip only / Strip Crimp Jog Mode Pneumatical removal of insulation scraps For further information see catalogue ll specifications subject to change. Consult Tyco lectronics for latest specifications. 40

42 pplication Tooling HD-I pplicator with/without Fine djustment The new HD-I pplicator (Heavy-Duty Industrial) is developed for use in both Imperial 1 1/8" 1 5/8") metric (30 mm 40 mm) stroke machines. This allows the HD-I to be compatible with many terminators including Tyco lectronics T (ntry evel Terminator), MP-O-CTRIC Model "G", MP-O-CTRIC Model "K", MP-O-CTRIC Model "T" Mini pplicator Press Model 45 designs many others. Improvements have been made in the feed track to add flexibility reduce cost. The result is a more versatile design at a lower price without compromising durability or performance. lso, improvements in the feed provide finer adjust for a higher level of crimp precision. ll HD-I pplicators are completely metric. This provides the convenience of a single set of tooling to adjust perform maintenance. lso, a new plating finish is used to provide greater resistance to corrosion. HD-I pplicators are available in a variety of configurations. Optional cycle counter is available. For further information see catalogue lectronic Cycle Counter The lectronic Cycle Counter shows the following advantages: Cycle counting is integrated into an electronic documentation maintenance concept thus transforming the crimping tool into an "intelligent applicator". Giving full insight into the usage tracking data of the applicator the electronic counter allows an electronically based tool documentation, which finally means a substitution of the traditionally paper based tool documentation. Data can be read out via infrared interface are then evaluated by a comfortable software, which you can install e.g. on a aptop. But also parametriasation is possible via infrared data transmission into the counter. utomatic indication, when maintenance is necessary helps the user to assure constant optimum crimp quality. For further information see catalogue ll specifications subject to change. Consult Tyco lectronics for latest specifications.

43 pplication Tooling HD-I pplicator with Pneumatic Feed Following requests from our customers, we are now able to offer our popular HD-I pplicators in a version featuring a pneumatic terminal feed mechanism. This offers advantages, whenever the terminal feed is to be accomplished independent of the press stroke, for example in conjunction with very high speed automatic machines or for very fragile contacts. For further information see catalogue ear Tooling to pply Stainless Steel Contacts The application of nickel plated stainless steel terminals has always been a problem with regard to the uptime of the crimp tooling. we have developed crimpers anvils, using special base materials surface treatments in the crimp area. These have enabled us to significantly increase the tool life thus reduce the applied cost of these products. If you are experiencing specific wear problems in your production, please contact your Tyco service representative. For further information see catalogue ll specifications subject to change. Consult Tyco lectronics for latest specifications. 42

44 pplication Tooling Universal Service & Maintenance Tools Tool Kit These H Tools are ideal for low volume production, prototyping repair can help to keep initial investment costs to a minimum. The h tools are able to crimp a broad spectrum of contacts with wire sizes from 28 to 8 G making them most suitable to the service industry. ttractively packaged, the Tool Kit is equipped with one base H Tool four interchangeable die sets. n integrated, releasable ratchet mechanism ensures a complete crimp cycle which ensures high quality crimp connections. The diesets are compatible with the following contacts:. FSTON & FSTIN-FSTON Receptacles Non-Insulated Open Barrel F-Crimp PIDG FSTON & PSTI-GRIP Insulated closed terminals splices - Red, Blue, Yellow For further information see catalogue Mini CRTI-OK lightweight compact tool for many commercial applications. Features: Fixed dies Straight action jaw closure Ratchet mechanism ensures complete crimp style asy access ratchet release Hle pressure adjustment with locking device asy terminal positioning with 'Flap ocator' (same tools) rgonomic non-slip hles pproximate weight 0.46 kg (1.0 lbs) For further information see catalogue ll specifications subject to change. Consult Tyco lectronics for latest specifications.

45 Numerical Index Page Page Page Page Page ll specifications subject to change. Consult Tyco lectronics for latest specifications. 44

46 FSTON Terminals Connectors Catalogue Numerical Index Page Page Page Page Page ll specifications subject to change. Consult Tyco lectronics for latest specifications.

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48 Tyco lectronics MP GmBH MPèrestr Bensheim Phone: Fax: Tyco International Revised MP, MP MONO-SHP, MPIVR, MP-O-TRIC, CRTI-OK, -SPRING CONTCT, FSTIN-FSTON, FSTON, PIDG, PSTI-GRIP, POSITIV OCK TYCO are all trademarks Other products, logos, Company names mentioned herein may be trademarks of their respective owners