Part Name/Description Part Number Quantity. Power Cable

Transcription

1 Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Power Cable Raven Harness Adapter Kit Installation Instructions Generic Cable Installation kit Quick Reference Card Y-Splice-4 pin Terminator Plug-4 pin Display Cable Distribution Cable CAN Bus Cable 1 ft Power Control Relay Liquid Product Control Module CAN Bus stub 8 in Raven 4400/4600 Adapter Harness Direct Command 10-Boom Switch Box Kit Hardware Kit Quick Reference Card Deutsch Dust Plug 6 pin CAN Bus Stub 1 ft Switch Box Bracket Switch Console Auxiliary Input Module Cab Box Kit /4 Turn Wing Head Retainer - Steel Retainer - Nylon Barbed Locking Retainer Cab Box Lid RAM Rail Mount Kit 5 Arm Split Lock washer Phillips Pan Head Screw M6-1.0x RAM 201U 5 Arm RAM 2461U - Base RAM 235U Base, Double U-Bolt PN: March Rev B Page 1 of 12

2 Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call at x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind sprayer and looking forward. Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE: will provide you with additional information to simplify a procedure or clarify a process. Keep parts list and installation instructions for use as a reference after completing installation. Read all instructions first to familiarize yourself with the installation procedures. Section Contents Item Page Common Components 3 System Layout Drawing 4 Installing Switch Box (Optional) 5 Installing Display 6 Assembling CAN Bus Harness 7 Installing Cab Box 8 Connecting Auxiliary Input Module and Liquid Control Module 10 Installing Power Cord 11 Page 2 of 12 March 2007 Rev B PN:

3 Common Components This section contains illustrations of components common to all installations. Their purpose is to ensure proper identification and installation in the sections that follow. Brown Seal Blue Seal CAN Bus connectors 1. Terminator 2. Plug plugs are not used in all installations. 3. Y-Splice Modules 1. Auxiliary Input Module 2. Liquid Product Control Module PN: March Rev B Page 3 of 12

4 System Layout Drawing Page 4 of 12 March 2007 Rev B PN:

5 Installing Switch Box for Raven 4400 Systems Step-by-Step for Installing Switch Box for Raven 4400 Systems Parts required for procedure: (1) Display PN: From Boom Switch Kit: (1) Switch Box PN: (1) Switch Box Bracket PN: (1) Hardware Kit PN: Place the on a stable surface, display side down. Place the metal Switch Box Bracket PN: over the four screw holes in the and then place the RAM monitor-mounting bracket on top. Turn the bracket so the ball is to the right (card reader) side of monitor. 2. Insert one Phillips pan head screw with lock washer in each of the four holes align with the four screw holes and tighten firmly 3. Position the Switch Box under the Switch Box Bracket aligning the two screw holes. 4. Secure the bracket to the Switch Box using two Phillips pan head screws and lock washers. Note: is shown with RAM mount Note: Switch box can be mounted independently Using the angle bracket included in the kit. PN: March Rev B Page 5 of 12

6 Installing the Display Step-by-Step Procedure for Installing the Display Parts required for procedure: (1) Display PN: (1) RAM Rail Mount Kit PN: Turn on the Raven 4400 console and copy down the boom section widths and flow meter calibration numbers.. 2. Run the machine one last time to make sure all of the components are in working order before removing the console. Verifying that all of the rate control components work will help with any potential trouble shooting issues after the installation. NOTE: The Raven flow meter calibration is in pulses per10 gallon, the requires a pulses per gallon calibration. To calculate the appropriate values divide the Raven calibration number by 10 before entering into the. NOTE: The Raven boom section widths are in inches; the requires boom widths in feet. Divide the Raven width by 12 before entering the width into the. 3. Disconnect the cable from the back of the Raven 4400 console. 4. Remove the Raven 4400 console from the cab. 5. Take the RAM base from the RAM Rail Mount kit PN: Use the two U-bolts and four nuts included to fasten the mount on the rail where the Raven was previously mounted. Adjust the mounting to the operator s preference and then tighten down the bolts. 6. Attach the using the RAM arm and monitor mount to fasten the monitor into the cab. NOTE: Make sure there is adequate space between Monitor and cab window. Page 6 of 12 March 2007 Rev B PN:

7 Assembling CAN bus Harness Parts required for procedure: From Raven Harness Adapter Kit: (1) Terminator PN: From Boom Switch Kit: (1) CAN Bus Stub PN: Step-by-Step Procedure for Assembling the CAN Bus Harness 1. Connect the smaller end of the Display Cable PN: to the Monitor. 2. Connect the larger 24-pin connection lead to the Distribution Cable PN: Plug the Power Control Relay PN: into the Distribution Cable in the four-pin square weather pack connection. Press together until the latch snaps, locking the two together. 4. Connect the first Y-splice connector to the Distribution Cable. The single end will plug into the Distribution Cable. NOTE: To properly connect the Y splice firmly pinch the metal clip against the plastic connection and then mate the ends. 5. Plug the one foot CAN bus stub PN: into the gray receptacle of the Y splice. 6. Plug the CAN Bus Extension Cable PN: into the black receptacle of the Y-splice 7. Plug in the second Y-splice to the end of the CAN Bus Extension Cable. 8. Plug the eight inch CAN bus stub PN: to the gray receptacle of the Y splice 9. Cap the black end of the Y-splice with a terminator PN: PN: March Rev B Page 7 of 12

8 Installing Cab Box Parts required for procedure: (1) Cab Box Kit PN: From Raven Harness adapter Kit: (1) Liquid Product Control Module PN: From Boom Switch Kit: (1) Auxiliary Input Module PN: Step-by-Step Procedure for Cab Box 1. Place the two modules included in the kits inside the Cab Cable Box PN: The modules should fit over the studs in the bottom of the box. Then use the wing nuts to secure the modules inside the box. NOTE: The Modules can be installed in the box on work bench for ease of assembly.. The arrows point to the location of the studs used to secure the modules in the cab box. NOTE: The box maybe secured to the cab floor mat using the included nylon retainers. The following instructions are for that purpose. At the operators discretion you may leave the box unsecured for easier transport from vehicle to vehicle. Page 8 of 12 March 2007 Rev B PN:

9 2. Position the box on the floor, underneath the right hand console. Use a pencil or pen to mark the location of the holes in the bottom of the box on the floor mat. Empty box-showing location of the holes for securing the box to the floor mat. IMPORTANT: Make sure to keep the box out of the way of the operator area preventing accidental damage and hazard to operator. 3. Remove the box and cut a half-inch slot in the floor mat on the marked locations. 4. Use the included white nylon barbed locking retainers to secure the box to the floor by pressing them through the holes of the box into the rubber floor mat underneath. IMPORTANT: If using a non Ag Leader GPS receiver make sure to use the null modem cable PN: to prevent damage to the INSIGHT or the GPS PN: March Rev B Page 9 of 12

10 Connecting AIM and LCM Modules Step-by-Step for Connecting Liquid Control Module Parts required for procedure: From Previous Assembly steps: (1) Auxiliary Input Module PN: (1) Liquid Product Control Module PN: (1) Assembled CAN Harness (1) Raven Adapter Harness PN: (1) Switchbox PN: Connect the Raven Adapter Harness PN: to the Raven cable that was removed from the back of the Raven 4400 console. Make sure to line up connectors properly and then twist the collar on Raven harness lead as you plug the ends together. 2. Connect the Raven Adapter Harness to the Liquid Product Control Module (LCM) by selecting the harness lead with three large connectors on it. 3. Plug the black female plug into the mating black receptacle on the LCM labeled AUXILLARY. 4. Plug the 12-pin gray female connector into the mating gray receptacle on the LCM labeled BOOM. 5. Plug the eight pin gray female plug into the mating gray receptacle on the LCM labeled CHANNEL 1 6. Plug the gray female connector of the CAN Stub PN: into the mating four-pin receptacle on the LCM labeled CAN BUS. Step-by-Step for Connecting Auxiliary Input Module 1. Using the smaller lead of the Raven Adapter Harness that contains two connections, plug the gray connector to the mating six pin gray receptacle labeled RADAR. 2. Plug the maroon plug into the mating maroon receptacle labeled SWITCH B. 3. Insert the gray CAN Bus stub connection PN: into the mating receptacle labeled CAN BUS on the Auxiliary Input Module (AIM). 4. Insert the green connector from the switchbox cable into the mating Page 10 of 12 March 2007 Rev B PN:

11 receptacle on the AIM labeled SWITCH A Installing Power Cable 5. Connect the brown plug from the switchbox cable to the brown receptacle on the Raven Adapter Harness Parts required for procedure: (1) Power Cable PN: Step-by-Step for 1. Remove the gray dust cap from the Power Cable PN: and install it on the gray plug on the Raven Adapter Harness PN: Power Cable Installation 2. Remove the black dust cap from the Power Cable PN: and install it on the 3 pin weather pack plug on the Raven Adapter Harness PN: Plug the 2 pin gray plug of the Power Cable into the receptacle extending out of the LCM casing. 4. Plug the black 3-pin weatherpack plug on the Power Cable into the black 3 pin receptacle on the Distribution Cable PN: Remove the plastic cover in the right hand rear corner of the cab. 6. Route the terminal end of the Power Cable PN: in through the side of the compartment following the path of the existing cables. IMPORTANT: Disconnect battery ground. By not disconnecting battery ground you may damage machine or components. PN: March Rev B Page 11 of 12

12 7. Attach the Power Cable to the terminals in the compartment, ensuring the red and orange fused wires go to the positive terminal and the black wires go to the negative terminal. 8. Replace the plastic cover. 9. Reinstall battery ground cable Setting Up the Monitor Page 12 of Refer to the Quick Reference guide for setting up the monitor. 2. For the Apache Joystick master switch to function as a master switch, it must be mapped to External 2 under the Auxiliary Input Settings menu when setting up the InSight display. March 2007 Rev B PN: