Introduction. Contents. SOURCE..it

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2 Introduction Contents Defence, Aerospace, Marine & Industrial Markets What s in this Product Guide SOURCE..it Working closely with suppliers and manufacturers worldwide we offer a comprehensive range of connectors and associated products for the Defence, Aerospace, Marine and Industrial markets. Our customer service team includes specialists by sector and by product, to provide the best customer support that we can. MIL MIL-DTL Series I, II, III, Derivatives & Power Offers high density contact arrangements in a circular shell in various styles. Range offered includes all series and variants such as NATO standard VG96912 qualified to JAN1003, on pages 3 and 4. With series III and composite versions which can be found on pages 5 and 6. In addition micro derivatives and power are included on page 7 Page 3 Shell Finishes Shell Finish Options We offer a wide selection of MIL specification electrical, optical and high speed connectors, plus hermetic feedthroughs and custom designed products. Our experience and knowledge is able to provide you with advice and support on the best product available for the application, whether it is an off the shelf or a bespoke designed connector/feedthrough. Military Vehicles Naval Ships & Submarines Military Aircraft & Helicoptors Weapons Systems Industrial Applications C4ISTAR INCLUDES MIL There are a number of options available on selected product types including the latest RoHS compliant Black Zinc Nickel, plus the latest Nickel Aluminium Bronze and Composite materials. This section briefly outlines the various material performance characteristics. Whilst not comprehensive it is intended as a guide and should you have further queries please contact us. MIL-DTL Series I, II & 62GB Offers high density contact arrangements in a circular shell in various contact formats. These circular connectors provide quick disconnect bayonet coupling for rapid mating and unmating. in several mounting styles and shell sizes. Page 8 Page 9 CONSOLIDATE..it SIMPLIFYING PROCUREMENT t only can we SOURCE..it but also CONSOLIDATE..it with IS-Rayfast. Our aim is to solve all your requirements in one easy package. Wire, switches, heatshrink tubing, protective sleeving, cable management, identification methods and systems, plus relays, are just a small selection of high performance products we supply alongside our flexible inventory management and value added services. MIL-5015 Specials MIL-DTL-5015 Includes the threaded MS3100 Series and upgraded bayonet VG95234 version as designed for NATO combat vehicles, aircraft and airbourne equipment. We also offer the threaded MS3450 Series version which fills the gap between the older series and higher technology needs. Bespoke and Special Applicationss Page 11 WIRE..it SWITCH..it PROTECT..it MANAGE..it IDENTIFY..it BOOT..it RELAY..it CONNECT..it Whether you need batch prototype samples to large production orders, we can help design the solution, these will be deliverable in terms of timescale and final cost for connectors and feedthroughs. Plus pages 15 and 16 focus on ruggedised high speed connectors. Bespoke Connectors Explosion Proof Filter Fibre Optic EMI Filtered Comms Page 13 Connectors and Feedthroughs..it IS-Rayfast will solve your design challenges. We will save you time and money by allowing your engineering team to focus solely on critical elements. We will engage with you early in the engineering cycle, give you access to engineers around the world, provide the design tools, methodology and bring world-class expertise to your application requirements in order to accelerate your project cycle and off load a significant portion of the design effort. Industrial We offer a wide range of hermetic connectors and feedthroughs for all the popular military specifications in use today, including those mentioned in this product guide but not limited to, as our sales team will be happy to help design and source a solution for you. D38999 D26482 D5015 D26500 M12 M23 M40 EN2997 Industrial Connectors The range included in this product guide is just a selection of the key industrial connectors that we can supply, with focus on circular connectors for high performance applications and harsh environments. C16 Series C91 Series Snap-in Connectors Watertight Miniature Push-Pull Powerlock Page 17 Page 19 Accessories Comprehensive Solutions - Accessories For all your connection needs, we have a solution, offering an extensive range of connector accessories, backshells, adaptors and protective caps and associated components from world leading manufacturers to assemble a wiring harness. Plus a listing of military and industrial connector specifications for the key products supplied. Page 21 1 NOTE: This publication is issued to provide outline information only and unless specifically agreed to the contrary by IS-Rayfast Ltd in writing, is not to form part of any order or contract or be regarded as a representation relating to the products or services concerned. IS-Rayfast reserve the right to alter without notice the product design, price or conditions of supply of any product or service. Whilst every effort has been made to ensure that the information in this guide is accurate, no responsibility can be accepted for any errors or ommissions nor for the effects of such errors or ommissions. 2

3 MIL-DTL Series I, (1.5) & II MIL-DTL Series I & II Description and Technical Specifications Building Your MIL-DTL Series I & II Part Number SI/II Series I MIL-DTL SERIES I 100% Scoop-Proof Design with Quick, Positive Bayonet Coupling Offers high density contact arrangements and are suitable for extremely high reliability connections, including use in military and commercial aviation. These connectors are environmentally sealed, have a wide operating temperature range and meet the requirements of HE308, plus they are intermateable with all MIL-DTL series 1 connectors, formerly called MIL-C Scoop Proof Design Quick mating with three point bayonet coupling system Shielded interconnect, 360º EMI/RFI shielding protection Many contact layouts and styles Utilises high quality military contacts Corrosion resistant Connector Style - Series I = Front mount with rear accessory threads = Plug, also available with PC pins = Jam nut with rear accessory threads = Front mount without rear accessory threads = Rear mount without rear accessory threads = Rear mount with rear accessory threads. MS27466 MS27467 MS27468 MS27496 MS27505 MS SI/II Series II MIL-DTL SERIES II Lightweight Space Saving Design Offers high density contact arrangements in a smaller size than series I. They were designed for high performance requirements, including military and commercial aviation applications. These connectors are enviromentally sealed and have a wide operating range, plus all they are intermateable with all the common MIL-DTL connectors and were formerly called MIL-C High-reliability, performing flawlessly under wide temperature ranges, high vibrations and resistant to a vast array of contaminents Low profile connector design, for use in areas that would otherwise be impossible for other mating systems Light weight, for today s aircraft designs High density connectors offering up to 128 contacts Operates at extreme temperatures Quick mating coupling system, three point bayonet Connector Style - Series II = Front mount. With accessory threads = Plug. Standard = Rear mount. Jam nut with accessory threads = Plug. With grounding spring = Rear mount. With accessory threads 27499E = Front mount. accessory threads 27508E = Rear mount. accessory threads E = Front mount. accessory threads. MS27472 MS27473 MS27474 MS27484 MS27497* MS27499E MS27508E MS27513E* Series I.5 Composite Aluminium Firewall Bronze Power Fibre Optic Quadrax Feature by Model Series I Series II VG96912 Wire Gauge Range (AWG) 24 to 12 Number of Circuits 3 to 128 Sealed Against Water Jets EMI/RFI-Shielding Style Operating Voltage/DWV Current Rating (Amps) Power & Signal on Same Layout Operating Temperature o F Operating Temperature o C Submersible Individual Wire Sealing Cable Jacket Sealing 2300 Vac max 1.5 to 23 max -67 o F to +392 o F max Life in Mating Cycles (min) 500 Shock Test (g s) 300 Vibration Test (grms) 49.5 Shell Material Shell Plating Positive Shell Polarization Insert Polarization Options User Polarization Standards/Associated Specs. Contact Plating Contact Style Fibre Optic - Option MIL-D38999 Style (1.5) - VG96912 Miniature Connector Qualified to JAN1003 Offers high density contact arrangements, which are environmentallly sealed and have a wide operating temperature range.these connectors meet the requirements of VG96912, are qualified to JAN1003 and are NATO standard. Commonly referred to as D38999 Series 1.5 offering the same features as series I. -55 o C to +200 o C max Cadmium, Electroless Nickel or Anodised MIL-DTL Series I Crimp, PCB Solder, Thermocouple & Coax 28 to 12 3 to to 12 3 to Vac max 1.5 to 23 max -67 o F to +392 o F max -55 o C to +200 o C max Crimp, PCB Solder, Thermocouple & Coax First-Mate Last Break 2300 Vac max 1.5 to 23 max -67 o F to +392 o F max -65 o C to +200 o C max Cadmium, Electroless Nickel, Anodised or Zinc Cobalt MIL-DTL Series II Crimp, PCB Solder, Thermocouple & Coax Cadmium, Electroless Nickel or Anodised For HE308 series connectors, military part numbering please contact us. Commercial grade connectors in this series are also available please call us for details. MS27468 T F P A-LC Class E = Grommet & Compression nut (not applicable for box mount receptacles) P = Potting ring & cup T = rear accessories, NOT used on MS27505E & MS27496E Y = ally sealed Other commercial options available please contact. Shell Size - Insert Arrangements Contact us for seperate MIL arrangement charts. Plating A = Cadmium plated nickel base B = Olive drab cadmium plated nickel base F = Electroless nickel C = Anodic coating (Alumite) E = Passivated steel ( only) NOTE - Electroless nickel space compatible & Stainless steel also available. Contact Type P = Pin contacts S = Socket contacts H = 1500 mating cycles pin (not Series II) J = 1500 mating cycles socket (not Series II) A = Supplied less pins B = Supplied less sockets Part number example Please note that actual product appearance may vary Modifier (OMIT for standard contacts) LC = Less contacts, wire hole fillers and plastic insertion/extraction tool Keyway Rotation N = rth (omit for normal) A = rth rth West B = rth West C = rth East D = rth rth East. NOTE; B Has limited availability - C & D Check availability. 3 For more information: Tel: +44(0) [email protected] 4

4 MIL-DTL Series III standard and composite Description and Technical Specifications MIL-DTL Series III standard and composite Building Your MIL-DTL Series III Part Number SIII Composite Aluminium Firewall Bronze Power Fibre Optic Quadrax Series III (III) Composite Feature by Model Series III Series III Composite Wire Gauge Range (AWG) 28 to 12 Number of Circuits 3 to 128 Sealed Against Water Jets EMI/RFI-Shielding Style Operating Voltage/DWV Current Rating (Amps) Power & Signal on Same Layout Operating Temperature o F Operating Temperature o C Submersible Individual Wire Sealing Cable Jacket Sealing Vac max 1.5 to 46 max -67 o F to +392 o F max Life in Mating Cycles (min) 500/1500 Shock Test (g s) 300 Vibration Test (grms) 60 Shell Material Shell Plating Positive Shell Polarization Insert Polarization Options User Polarization Standards/Associated Specs. Contact Plating Contact Style Fibre Optic - Option MIL-DTL SERIES III Combines High Coupling Durability with EMI-Shielding, Moisture and Corrosion Resistance Series III connectors have high density contact arrangements in a Tristart threaded coupling circular shell. Originally designed for high-performance requirements of military and commercial aircraft, these circular connectors are perfect for applications requiring extremely reliable inter connections. With space and weight becoming a critical element in the design of cabling infrastructure, the double density range has been specifically designed to address this issue and take into consideration the growing demand for more data lines in a compact harsh environment. The increased density allows design engineers much more scope in design flexibility when considering equipment requirements and cable infrastructure. Visual confirmation of mating Outstanding EMI-Shielding protection integrity due to the shielded mating system that utilises 360º shell grounding fingers, providing protection of up to 65 db at 10 GHz. Operates at extreme temperatures from -85ºF to +392ºF (-65ºC to +200ºC) Contact protection, designed to be scoop proof. MIL-DTL SERIES III Composite Light-Weight Commercial Perfect for Communications Equipment in Harsh Environments. These new composite connectors are on average 30% lighter than the equivalent standard aluminium interconnects, having been designed specifically for the aerospace market. Both military and commercial manufacturers are under continual pressure to reduce operational aircraft weight. Lightweight components can play a key role in achieving this goal. Composite series III connectors offer the highest performance capabilities for harsh environments, including military and commercial aircraft, avionics systems and unmanned aircraft. Quick mating with three point bayonet coupling system Shielded interconnect, 360º of EMI/RFI shielding protection Many contact layouts and styles up to 128 contacts Utilises high quality military contacts Corrosion resistant, passed 500 hour military salt spray tests. -55 o C to +200 o C max, Stainless steel, Marine nickel Aluminium or Bronze. Cadmium, Electroless Nickel, Anodised or Aluminium Bronze MIL-DTL Series III Crimp, PCB Solder, Thermocouple & Coax 28 to 12 to Vac max 1.5 to 46 max -67 o F to +248 o F max -55 o C to +125 o C max 500 Composite Cadmium or Electroless Nickel MIL-DTL Series III Crimp, PCB Solder, Thermocouple & Coax First-Mate Last Break For more information: Specifications are subject to change Commercial grade connectors in this series are also available please call us for details. D38999/20 F A35 P N-LC Tel: +44(0) [email protected] Connector Style - Series III D38999/20 = Wall mount receptacle D38999/21 = Box mount receptacle D38999/23 = Jam nut receptacle, hermetic D38999/24 = Jam nut receptacle D38999/25 = Solder mount receptacle, hermetic D38999/26 = Straight cable plug D38999/27 = Weld mount receptacle, hermetic D38999/31 = Lanyard plug. D38999/20 D38999/24 D38999/26 Connector Style - Series III Composite D38999/20 = Wall mount receptacle D38999/24 = Jam nut receptacle D38999/26 = Straight plug D38999/20 D38999/24 D38999/26 Class C = Anodized (Aluminium) F = Electroless nickel (Aluminium) J = Composite (Olive drab chromate over Cadmium) K = Stainless steel shell, passivated firewall insert, 45db M = Composite (electroless nickel) S = Stainless steel, electroless nickel T = Nickel - PTFE (Aluminium) W = Olive drab chromate over cadmium (Aluminium). Please contact us for details on G = Space -Grade L = Corrosion resistant steel/electrodeposited nickel Y = stainless steel N = stainless steel/electrodeposited nickel. Shell Size - Insert Arrangements Contact us for seperate MIL arrangement charts. Contact Type P = Pin contacts S = Socket contacts H = 1500 mating cycles pin (Composite type only) J = 1500 mating cycles socket (Composite type ony) A = Supplied less pins B = Supplied less sockets X = Eyelet contacts, hermetics only. Insert Rotation For full details refer to seperate MIL arrangement charts: N = rmal standard A = Highly popular B = Limited availability C = Check for availability D = Check for availability. Part number example Please note that actual product appearance may vary Modifier (OMIT for standard contacts) LC = For use with standard contacts supplied with contacts, seal plugs or tools U = Universal endbell for heatshrink tube or boots US = Universal endbell with shielding spring UT = Universal endbell with shielding tap UW = Universal endbell with shielding tape and spring SB or HSB = Heavy-duty heat shrink boot CG = Cord grip adapter CA = Flexible conduit adapter SIII

5 MIL-DTL Derivatives Power and Miniature Description and Overview Material Finishes Options Overview of the Common Variations Power Connectors High Amperage Low Insertion Force Micro Break-Away Threaded Bayonet Single Pole High Power Connector One of the key products available in this range includes the RHINO 38999, with hyperbolic contacts that extend the boundaries of high power connector technology. There is a broad range of high power connector products available, that combine the benefits of field proven MIL-DTL Series III circular connectors designed to meet the latest military and industrial specifications. Manufacturers have recognised the trend towards increased power and voltage within such applications as military and electric drive vehicles, aircraft, intelligence bases and stations. An effective solution to achieving an electrical interface that exceeds typical interconnect systems is a hyperboloid contact which distributes normal forces over a high percentage of the mating surface to ensure smooth and even engagement with exceptionally high performance under vibration. The large surface area of the socket contact also results in a very low contact resistance, enabling much higher current ratings compared to non hyperboloid designs. High reliability applications including vehicular, aerospace, industrial, automation, mining, offshore and other harsh environments can all be addressed. Also Available: D38999 Power, multi-pin A D38999 Power Safe - first to mate A, V Hyperbolic contacts are usually stamped and formed flat grids, uniquely twisted into a hyperbolic geometry to provide robust, high density contact to mating pin contact. Most pin and socket technologies rely upon spring (beam element) properties to the contact elements, which can weaken over time. Unlike most other pin and socket solutions, these contacts utilise the tensile strength properties of the flat, high conductivity alloy grid. This provides the forces required for conductivity, while also providing a large flexible and conductive surface area. Key Features Technology Mechanical Termination Safety Environmental Smaller Higher Density MIL-DTL derivatives There are numerous derivatives of MIL-DTL3899 Series III available going by numerous names, but essentially they offer a style connector in a much smaller package, some with the advantage of offering a Break-Away functionality. Other derivatives such as Power, Fibre Optic and Quadrax are covered elsewhere in this product guide. Micro derivatives are smaller and more compact than the standard D38999 connector, but retain all the technical features and excellance required by the Military and Aerospace markets. Miniature solutions are often available in different shell materials, for example Aluminium and Composite materials are used for strength: weight ratio, Brass for its ruggedness and Aluminium Bronze for its corrosion resistance in marine applications. A variety of different contact designs and termination methods are available dependant on the product application and environment. Connectors can be fully populated with pre-tinned contacts ready for loading straight onto PCB boards for increased reliability. 2.28mm Pitch 1.7mm Pitch Benefits Current Rating A max Operating Voltage 630V max Series III or special breakaway connector interface, jam-nut, flange mount and in line connections, 500 mating cycle durability Crimp or screw or flathead contact termination available. Straight or right angled backshells available for strain relief and 360º EMC/RFI screening. IP2X, plastic cap on pin contact to prevent shock. Aluminium, Stainless Steel or Aluminium Bronze shells. Temperature range -45ºC to +125ºC max, IP68 sealing, plating dependant, 500Hrs Salt Spray. Typical shell sizes range from 03 to 15 depending on contact arrangement and particular manufacturer, the most popular versions are often referred to as follows. micrø38999 HD M Micro- Miniature Wildcat Micro Wildcat Series III Mighty Mouse Same number of contacts in a smaller connector! 33% Smaller Diameter 50% Shorter Length 3 TIMES Lighter Finish Options Cadmium Electroless Nickel Black Zinc Nickel Black Zinc Cobalt Colour Olive Drab Shiny Silver Black (non reflective) Black (non reflective) Shell Continuity 2.5 mω 1 mω 2.5 mω 2.5 mω Durability 500 cycles 500 cycles 500 cycles 500 cycles Temperature Range -65ºC to +175ºC max -65ºC to +200ºC max -65ºC to +175ºC max -55ºC to +125ºC max 100 MHz> 10GHz 100 MHz> 10GHz 100 MHz> 10GHz Shell Conductivity 2.5mV max 1.0mV max 2.5mV max 5.0mV max Salt Spray 500 hours 48 hours 500 hours 48 hours RoHS Compliant NO YES YES YES 7 For more information: Tel: +44(0) [email protected] 8 Plating Finish EMI Shielding Black is the Latest Green Military connectors are getting a green make-over with an eco-friendly, cadmium-free black plating. Having eliminated lead from virtually all electronic components, the directive on the Restriction of Hazardous Substances (RoHS) focusses attention on cadmium. Unlike lead, however, where defence, aeronautical and other critical equipment was exempt, the Ministry of Defence is set to phase out cadmium plating on military connectors. It will be replaced with a new, and more environmentally-friendly, black zinc nickel plating. Up to recently, Cadmium was the most widely used surface coating and industry preference for connectors and accessories complying with standard MIL-DTL in defence and aeronautical applications. To replace it with more environmentally friendly solutions a number of manufacturers have now industrialised and qualified their Electrolytic Zinc Nickel plating process to reduce or eliminate the use of Cadmium. IS-Rayfast are pleased to offer a range of products with RoHS compliant plating alternative to Cadmium. Black Zinc Nickel plating is now available on a wide range of connectors and accessories including proprietary MIL-DTL and MIL-DTL This conductive and non reflective black finish is approved for 500hrs salt spray endurance and is fast becoming the defence industry standard. Black Zinc Nickel plating is compatible with other platings, without corrosion or electrochemical erosion with Cadmium, Zinc Cobalt or Electroless Nickel plated parts. 100 MHz> 10GHz Nickel Alu Bronze Stainless Steel Composite Salt Spray 500 hours 2000 hours 2000 hours The latest ecological and sustainability regulations now seek EU Directive Requirement 2011/65/EU - The Directive requires that the homogeneous materials within new electrical and electronic equipment must contain less than 0.1% by weight of lead, mercury, hexavalent chromium, polybrominated iphenyls (PBB) or polybrominated diphenyl ethers (PBDE) and less than 0.01 Cadmium. Although most Defence and Aerospace applications can be exempted. For buyers, this means looking at the plating on common military connectors, such as the MIL-DTL & MIL-DTL-26482, to ensure a planned change-over. In some ways, the transition from traditional olive-green cadmium to black zinc will be easier for buyers than the move from lead-inclusive to lead-free. For manufacturers the type of coating will be specified using a different identifier within the part number. At goods-in, all it will take is a simple visual inspection to confirm whether the connector is olive-green or black. The main driver for the change is the reduced environmental impact, but black zinc nickel-plated connectors are also capable of providing rugged performance in harsh environmental conditions. This is crucial because, typically, connectors such as MIL-DTL-26482, MIL-DTL and the Rhino series, are used in military as well as other harsh applications including next-generation electric and mass transit vehicles, or vehicles used in difficult environments, as well as in communication, power generation and metering equipment. The conductive, non-reflective finish of the new black zinc nickel plating allows connectors to operate between -65 and 175 C, in accordance with MIL-DTL-38999, and the finish is approved to withstand 500 hours of exposure to salt spray. Further tests by manufacturers have demonstrated that black zinc nickel has a high level of compatibility with other plating materials and there are no significant galvanic reactions with cadmium, zinc cobalt or electro-less nickel-plated parts. While not recommended, this means black zinc nickel-plated connectors could still be mated with legacy connectors during the transition period. Green Zinc Cobalt Dark Green 2.5 mω 500 cycles -55ºC to +125ºC max 100 MHz> 10GHz 5.0mV max 96 hours NO Environment Friendly, limitation for Nickel PTFE A number of manufacturers also offer PTFE based RoHS compliant products. However, the average bath lifetime of the chemical nickel PTFE is half that of electroless nickel and ten times less than nickel alloy (Zinc nickel). Furthermore, the waste toxicity of electroless nickel or nickel alloys is higher than the electrolytic process: Cadmium Toxicity Nickel electroless level Nickel PTFE Electrolytic zinc nickel In addition, the PTFE material is toxic and indestructable. Electrical compatiility of Zinc Nickel with Cadmium Electrical potential of Zinc Nickel and Cadmium are very similar which removes the risk of galvanic corrosion and defects after 500 hours salt spray. Finishes

6 MIL-DTL Series I & II MIL-DTL Series I & II Description and Technical Specifications Building Your MIL-DTL Series I/II Part Number Series I MIL-DTL SERIES I Offers high density contact arrangements in a circular shell. Available with solder contacts, crimp contacts and a commercial crimp option. These circular connectors provide quick disconnect bayonet coupling for rapid mating and unmating and several mounting styles and shell sizes. Ideally suitable for general military applications and is the connector interface of choice for many Military Communications equipment. Rugged shell Environmentally sealed Resistant to military environments Wide range of wire gauges and current carrying capability Resilient Insulator & Grommet Removable crimp contacts Crimp or Solder contacts. MS Number 311 = MIL -DTL Series I Solder Type 312 = MIL-DTL Series I Crimp Type Connector Style 0 = Wall mount receptacle 1 = Cable connecting receptacle 2 = Box mounting receptacle 3 = Solder mount receptacle (hermetic only) 4 = Jam nut receptacle 6 = Straight plug 7 = Box mount receptacle with dual mounting holes 8 = Wall mount receptacle with mounting holes SI/II Series II style 62GB Composite Aluminium Firewall Bronze Power Fibre Optic Quadrax Feature by Model Series I 62GB Wire Gauge Range (AWG) 24 to 12 Number of Circuits 1 to 61 Sealed Against Water Jets EMI/RFI-Shielding Style Operating Voltage/DWV Current Rating (Amps) Power & Signal on Same Layout Operating Temperature o F Operating Temperature o C Submersible Individual Wire Sealing Cable Jacket Sealing 1000 Vac/5kv max 23 max -67 o F to +257 o F Life in Mating Cycles (min) 500 Shock Test (g s) 50 Vibration Test (grms) 15 Shell Material Shell Plating Positive Shell Polarization Insert Polarization Options User Polarization Standards/Associated Specs. Contact Plating Contact Style Fibre Optic MIL-DTL SERIES II Miniature cylindrical connectors have a quick-mating, three point bayonet coupling system. Given their small size and high-quality contact retention and seal, they are an excellent choice for harsh environments where high-reliability is required, including the aerospace industry. Total enviromental sealing Wide operating temperature range Quick mating, three point bayonet coupling 100% scoop proof shell design EMI-RFI shielding Available in rugged 500 hour salt spray plating Crimp contacts, with solder contacts available. 62GB SERIES Pattern 105 The 62GB Series connectors are similar to MIL-DTL but with the advantage of keyway orientation to reduce mis-mating among multiple connectors. They feature aluminium shells with brass or stainless steel options available plus optional EMC 360 o screen termination. Rugged, machined connector shell Environmentally sealed Resistant to harsh environments Wide variety of endbell styles Meets BS 9522 F00 17 & Pattern o C to +125 o C Cadmium, Anodised, Electroless Nickel & Zinc Alloy MIL-DTL-2648 Crimp, Solder, PCB Solder, Thermocouple & Coax 24 to 8 2 to Vac max 22 max -67 o F to +257 o F -55 o C to +125 o C Cadmium, Anodised, Electroless Nickel & Zinc Alloy BS9522 F00 17 Crimp, Solder & PCB Solder First-Mate Last Break Series II 24 to 12 3 to Vac max 23 max -67 o F to +392 o F -55 o C to +200 o C Cadmium & Electroless Nickel MIL-DTL-2648 II Crimp, PCB Solder, Thermocouple & Coax MS311 0 E 8-2 P W MS3470 L 8-33 P W Endbell A = General-duty threaded E = Environmental no clamp F = Environmental with clamp J = Environmental with clamp and cable jacket gland seal P = Potted type with potting boot. Shell Size Layout/Insert Arrangement Contact us for seperate MIL arrangement charts. Contact Type P = Pin contacts S = Socket contacts A = Supplied less pins B = Supplied less sockets Insert Rotation W = East rth East X = East South East Y = West South West Z = West rth West letter required for normal (no rotation position. Plating Default plating: Olive drab cadmium 02 = Black anodised 23 = Electroless nickel (RoHS) 24 = Olive drab zinc alloy Building Your MIL-DTL Series II Part Number Finish L ( R commercial) = Electroless nickel (RoHS) A = Black anodised W = Olive drab chromate over cadmium over nickel 500 salt spray G = Stainless steel 303 grade B = Conductive black alloy (RoHS with A15 mod code): NOTE - Green zinc & Durmalon platings are also available. Shell Size Insert Arrangements See insert MIL arrangement charts. Part number example Contact Type (crimp) P = Pin contacts S = Socket contacts A = Supplied less pins B = Supplied less sockets Insert Rotation W = East rth East X = East South East Y = West South West Z = West rth West letter required for normal (no rotation position). Part number example 9 For more information: Tel: +44(0) [email protected] 10 Commercial grade connectors in this series are also available please call us for details. 0. Wall 1. Cable 2. Box 4. Jam nut 6. Cable Bulkhead Right angle mount mount mount plug receptacle plug Please note that actual product appearance may vary Connector Style 3470 = Wall mount receptacle with narrow flange 3472 = Wall mount receptacle with wide flange 3471 = Cable connecting receptacle 3474 = Jam nut receptacle 3476 = Straight plug 3475 = Straight plug with RFI grounding fingers. MS3476 MS3475 MS3470 MS3471 MS3472 MS3474 Please note that actual product appearance may vary SI/II

7 MIL-DTL-5015 standard and special MIL-DTL-5015 Description and Technical Specifications Building Your MIL-DTL-5015 Part Number 5015 MS3100 Series VG95234 Series MS3450 Series MIL-DTL Threaded MS3100 Series Environmentally Sealed for Challenging Environments The MS3100 Series are a threaded circular MIL-DTL-5015 connector for use in harsh environments, sealed to withstand moisture, condensation, vibration and flash-over. Over 86 contact layouts are available, in variations that allow for just power, just signal, or a mix of both contact types. Available in five mounting styles, nineteen shell sizes, solder or crimp termination Operates at temperatures between -67ºF to +257ºF (-55ºC to +125ºC) A resilient neoprene insulator and rear seal grommet provide a liquid tight assembly Up to 150 amps for standard military contacts and up to 255 amps commercially. MIL-DTL Bayonet VG95234 Series Improved coupling over threaded MIL-DTL-5015 Replaces the threaded coupling of the MS 3100 series, with a positive, quick mating, three point reverse bayonet lock for improved performance. Offers the same shell dimensions, contact layouts, contacts and performance characteristics as the threaded versions; however, the two series do not intermate. Made in accordance with German miitary specification VG95234 and MIL-DTL Originally designed for NATO combat vehicles, aircraft and airborne equipment Quick and simple 120º rotation mating and un-mating. MIL-DTL MS3450 Series High performance alternative to older MIL-DTL-5015 solder types Rear release threaded connectors with a retention clip. These connectors fill the gap between the older MIL-DTL-5015 s and higher performance needs of new technoligies. Broad operating temperatures between -75ºF to +392ºF (-55ºC to +200ºC) The rugged aluminium alloy or steel shells are highy resistent to damage and corrosion with firewall capabilities. Commercial grade connectors in this series are also available please call us for details. MS3100 A S W Connector Style - MS3100 Series MS3100 = Wall mount receptacle MS3101 = Cable connecting plug MS3102 = Box mount receptacle MS3106 = Straight plg MS3108 = 90 o plug MS3100A MS3101A MS3102A MS3106A MS3108A Service Class A = Solid shell for general, non-environmental applications C = Solid shell for pressurised applications, limits air leakage regardless of type and class of plug mated with E = Environmental resisting F = Environmetl resisiting with strain relief R = Lightweight environmental resisting. Other commercial options available please contact. Shell Size - Insert Arrangements Contact us for seperate MIL arrangement charts. Contact Type P = Pin contacts S = Socket contacts Insert Rotation W = East rth East (80 o ) X = East South East (110 o ) Y = West South West (250 o ) Z = West rth West (280 o ) letter required for normal (no rotation position). Part number example Please note that actual product appearance may vary 5015 Composite Aluminium Firewall Bronze Power Fibre Optic Quadrax Feature by Model MS3100 Series M3450 Series VG95234 Series Wire Gauge Range (AWG) 26 to 0 Number of Circuits 1 to 85 Sealed Against Water Jets EMI/RFI-Shielding Style Operating Voltage/DWV Current Rating (Amps) Power & Signal on Same Layout Operating Temperature o F Operating Temperature o C Submersible Individual Wire Sealing Cable Jacket Sealing 3000 Vac max 150 to 245 max -67 o F to +257 o F max Life in Mating Cycles (min) 100 Shock Test (g s) 50 Vibration Test (grms) 15 Shell Material Shell Plating Positive Shell Polarization Insert Polarization Options User Polarization Standards/Associated Specs. Contact Plating Contact Style Fibre Optic - Option -55 o C to +125 o C max Cadmium, Electroless Nickel, Zinc Alloy or Anodised MIL-DTL-5015 Silver or Crimp, Solder, PCB Solder, 20 to 0 1 to to 0 1 to Vac max 150 to 245 max -67 o F to +257 o F max -55 o C to +125 o C max 500/ MIL-DTL-5015, VG95234 Silver or Crimp, Solder, PCB Solder, First-Mate Last Break 3000 Vac max 150 to 245 max -75 o F to +392 o F max -55 o C to +200 o C max Cadmium, Anodised, Electroless Nickel or Zinc Alloy MIL-DTL-5015 SIlver or Crimp, PCB Solder, Black Anodised, Electroless Nickel, Cadmium or passivated Cadmium Specifications are subject to change MS3450 L P W MS3450 MS3451 MS3452 MS3454 MS3456 MS3459 Finish L = Electroless Nickel W = Olive drab Chromate over Cadmium LS = Stainless Steel shell, Passivated KT* = Steel shell, Olive drab Chromate over Cadmium, Firewall KS* = Stainless Steel shell, Passivated, Firewall *KT and KS finishes are not QPLD for styles MS3451, MS3452 and MS3454 Other commercial options available please contact us Shell Size - Insert Arrangements Contact us for seperate MIL arrangement charts. Contact Type P = Pin contacts S = Socket contacts A = Less pin contacts B = Less socket contact The A and B designators are used only for non-power contacts Insert Rotation W = East rth East (80 o ) X = East South East (110 o ) Y = West South West (250 o ) Z = West rth West (280 o ) letter required for normal (no rotation position). Part number example Please note that actual product appearance may vary 11 For more information: Tel: +44(0) [email protected] 12 Commercial grade connectors in this series are also available please call us for details. Connector Style - MS3450 Series MS3450 = Wall mount receptacle MS3451 = Cable connecting receptacle MS3452 = Box mount receptacle MS3454 = Jam nut receptacle MS3456 = Standard plug+ MS3459 = Plug with selflocking coupling nut+

8 SPECIALS & S connectors and feedthroughs SPECIALS & S connectors and feedthroughs Bespoke Design and Explosion Proof Filter and Fibre Optic Connectors SOLUTIONS for bespoke solutions please contact our customer service team for more information Design Services & Special Interconnect Products IS-Rayfast specialise in providing solutions. We can help improve or cost reduce an existing design, or we can come up with a complete design based on your application. Our standard platforms make it easy to come up with a proven design that is both cost effective and reliable. We are seeing a greater demand for improved performance and quality levels from customers which has resulted in a greater need for glass to metal sealing (GMS) technology, particuarly within the analysing and sensing markets. IS-Rayfast can help to source a Total Service by offering value added services including machining, sealing and plating to military quality standards at competitive prices, either Stainless Steel, Titanium or Inconel. Our proven product development process ensures a smooth transition from concept to production. Initially our team of technical specialists and field sales engineers will liaise with you to define the projects requirements and specifications. We discuss ALL the options with our various supply partners to obtain the optimum solution for your particular situation and jointly draw up a design verification, to ensure that the proper procedures, fixtures, training and test equipment are in place to build your product. We can then with the input of the quality control departments ramp-up to full production. START to FINISH Whether you need batch prototype samples to large production orders, we can help design the solution. In a crisis we can also make viable suggestions for alternative products. If you need additional support for your engineering department, we can help design a solution that will be deliverable in terms of timescale and final cost. FILTER EMI/EMP Filter Connectors Custom and standard filter connectors, compliant with the key MIL-DTL standards including those in this product guide overview IS-Rayfast is able to provide an extensive range of standard and customised connectors including EMC and EMP protection for sensitive circuits for a wide range of applications within Military and Civil Aerospace, C4i systems, Vetronics, Industrial and Power Distribution Systems. Filter connector designs may be optimised for use in a wide range of application environments including avionic systems, down hole drilling and logging devices, network centric ground warfare systems, plus missile and satellite/space applications. Common electrical customisations include unique capacitance values on individual lines, electrostatic discharge designs, transient voltage suppression diodes, grounded holes and feed-throughs, as well as the incorporation of customer-specified filter architectures including Pi, C, L-C and T configurations. Certain electrical criteria are useful to know when discussing your initial requirements with us, including the; Capacitance Value Working & Surge Voltage Dielectric Withstand Voltage Insulation Resistance Transient Protection n standard packaging options in EMI/EMP filter connectors include the following: A multiway planar array filter device, assembled with its ferrite elements and connector contacts, ready for insertion into the connector shell. The flexible design allows for different capacitive values on individual pins as well as the integration of hybrid contacts such as optical termini. Hybrid Fibre Optic & Electrical contacts Dual-Flange PCB Mount Designs Composite Thermoplastic Shell Materials Variable Length PCB Tails Piggy-Back Crimp Contacts EMI Grounding Fingers and gaskets In-Line, Feed-Through, Plug and Other Shell Styles. Specials ATEX - Explosion Proof Explosion Proof Connectors ATEX and IECex-approved for Zone 1-rated (Europe) and Class I, Division II (USA) hazardous applications (IECex 60079) We can supply a range of compatable products machined from high tensile strength aluminium and plated with a hard anodic coating to 40 points on rockwell C scale, or stainless steel to withstand the most extreme environments. These are compatible with standard copper contacts, as well as coax and fibre optic contacts to allow power and signal to pass through Hazardous rated areas. A key criteria of our selected ranges is their smaller package size than most hazardous area connectors and offers a complete line of inserts and arrangements. SIGNAL POWER RJ45 USB The mating system has a double lead ACME threaded coupling system to ensure positive mating which allows for self cleaning mating action and does not clog with ice, mud, snow or sand. Inserts are compatible with the D38999 series III layouts up to shell size 21. The cable gland terminations allow for use of various types of cable in the construction such as unarmoured, armoured and sheathed cable. Flexible cables such as SOOW-A,W, G-GC and DLO can also be used. Rated IP68-8 Fibre Optic MIL-DTL MIL-DTL MIL-DTL-83526/20 MIL-T Style Fibre Optic Connectors Singleway and multiway connectors for single mode and multimode applications Connectors are available in a number of different types; circular, rectangular, modular; and come in a variety of materials and finishes, including Aluminium, Composite and Aluminium Bronze. Often including features such as rear insertable/removable optical contacts and a removable alignment sleeve, enabling simple, effective cleaning and maintenance. 13 For more information: Tel: +44(0) [email protected] 14 JN1055 Industrial Popular Products Ruggedised Singleway JN1055 (J62.710) Series III Multiway Key Features Ceramic PC ferrule and alignment sleeve providing optimum performance for Multimode and Singlemode A high performance singleway connector suitable for aerospace environments. This connector series complies with the Eurofighter JN standard. Utilising MIL-T style termini. Rugged design offers maximum performance for shock and vibration, environmental, moisture, corrosion resistance and EMI shielding. A high performance singleway connector suitable for aerospace environments. This connector series complies with the Eurofighter JN standard. Communication systems Sensor systems (in camera s etc) Structural health monitoring (in strain gauges and systems that monitor for vital changes in temperature and pressure) Defensive-aid sub systems (detecting and deploying missiles ) Databuses and missions systems. Advantages of Fibre Optic over Copper are: Higher bandwidth over longer distances Transmission security Low loss Immmunity to Electromagnetic Interference Lightweight and miniature n- Conductive Future proof Specials

9 SPECIAL APPLICATIONS ruggedised data connectors SPECIAL APPLICATIONS ruggedised data connectors for Soldier Communication Equipment High Speed RJ45 and Quadrax EMI Filtered Comms Soldier Communications Connectors Intended for harsh environment applications and used extensively in soldier communications, the Terrapin is a miniature series of circular push-pull connectors. With a rugged shells, offering superior EMC performance and high environmental sealing to IP68. Resilient in severe battlefield situations the RoHS compliant black-silver plating is both low lustre and corrosion resistant. Featuring an optional locking mechaism, multiple shell sizes with up to 37 contact and suitability for overmoulding. The miniature size and footprint of battlefield connectors mean it is widely used for applications where space is at a premium i.e. hand-held devices and highly connectorised equipment. Embedding the filtering within the connector eliminates the need for dirty areas or additional filter boards and circuitry within the box, resulting in weight and space savings Features Quick release breakaway Latched version Common plug connector 2000 plus matings Benefits Fast, safe, connect and disconnect. Release in snagging situations. Reduced interconnection damage. Allowing connectors to be locked together. Suitable for mating with both snatch and latch style receptacles. Ethernet RJ45 MIL-DTL MIL-DTL Data Interconnect for Defence and Industrial Applications There is an extensive selection of high performance Ethernet connectors and cable assemblies capable of supporting up to 10 Gigabit, that are suitable for Military and industrial applications. Developed in response to demand, the MIL spec high speed RJ45 (and USB) connector systems incorporate ABAC (MIL-DTL series III) or ABO5 (MIL-DTL-26482) derived metal shells with full 360º EMC, IP68 sealing and mechanical protection. Across the range, all-metal housings ensure the toughest thermal resiliance, enabling operation from -40ºC to +120ºC. Additionally, the ultra-high speed connector, ABAC R6A, enables data rates up to 10Gbit/s for CAT6e mil-spec networks. In-Field terminable connectors also available Also available is a wide range of field terminable connectors that allow you to transform a standard infocom cordset into a rugged waterproof connector for harsh environments. A full range of versions depending on the application cabling operation nor measurement required after installation. *Sealing: IP67 (1m immersion, up to 30 minutes). Shock, vibration and traction resistant. Mechanical coding/polarisation cabling or tool required EMI protection Data Shell Sizes 06, 07 and 08 Ruggedised USB Multiple keying options Brass base metal Integral backshell Gigabit ethernet and USB 2.0 compatible Ruggedised Micro-USB Connector Mating durability four times greater than MIL-DTL standard bayonet and thread coupling connectors. Increased connector life before repalcement. Five keying options to prevent mis-mating. Robust. Wear resistant. Crush resistant. 360º screening. special tooling or training required. Quick termination. Suitable for computers, LAN switches and routers. New generation Micro-USB interface designed especially for harsh environment communication systems. Combines the benefits of a rugged and IP68 sealed connector with the recognised technology of Micro-USB The specification of the Micro-USB supports the current USB ON-The-Go (OTG) supplement and provides total mobile interconnectivity by enabling portable devices to communicate directly with each other without the need for a host computer. The shell design ensures blind-mating of receptacle to plug and IP68 sealing in both mated and unmated condirions, which eliminates ingress of moisture and dust through the interface. Available in various RoHS compliant finishes the Micro-USB connector series are suitable for both defence and industrial applications. Technology Conformance to High Speed USB 2.0 specification. Mating Options Two versions available; push-pull snatch style, or latch with coupling ring. Mechanical Backshell for strain reief and screen termination, 2000 mating cycles, 5 keyring options, miniature footprint.<16mm Ø. Compatability Intermateable with standard COTS Micro-USB plug connectors. Environmental Temperature range -55ºC to +85ºC, IP68 sealing 1 2m immersion, 1000hrs salt spray, vibration 10g sine, 30hrs, 5Khz. Alternatives Ruggedised standard USB and Mini-USB connectors are also available, within MIL standard shells and rugged industrial shells. Please contact us for more information and requirements, because if it doesn t exist today we can advise as to wether it would be possible to create a bespoke design to suit your requirements. Industrial QUADRAX D5015 & VG95234 D38999 Series III Industrial Data Interconnect for Industrial Applications IP67 Sealed, Metal or Plastic Shell ODVA-Compliant Industrial Ethernet Connectors. For use in harsh environments, features a quick-connect bayonet coupling system to IEC Variant 1. The 8 position plug and receptacle connectors are available either shielded or unshielded, with end caps additionally available to protect unmated connectors. The quick-turn bayonet coupling and positive locking ring help provide reliable connections under the harshest conditions. The HBT sealing gaskets are UV resistant. The connectors have an operating temperature range from -40ºC to +85ºC. Suitable for EtherNet/IP, DeviceNet and ControlNet applications. Choose between thermoplastic and metal shells to suit your application. Quadrax Power Connectors Hundreds of unique Quadrax high-speed connector options. We can offer our customers through our partners probably the largest range of Quadrax connectors available, with very attractive minimum order quantities and lead times. High speed Quadrax contacts consist of an outer contact with four contacts spaced in two 100 or 150 Ohm impedance differential pairs. Both contacts when used in MIL-DTL Seriess III, MIL-DTL-5015 and ARINC type connectors, provide an excelllent alternative for harsh environment applications such as: Ethernet 100 Base-T-100 Ohm Gigabit Ethernet 1000 Base-T-100 Ohm, 1000 Base-CX, 150 Ohm Fibre Channel-150 Ohm, 1G/2G IEEE 1394B FireWire-110 Ohm Serial FPDP Applications, 2.5Gbps SCSI-2,3.2Gbps Differential Twinax and Quadrax contact options include: Quadrax Power Contacts Crimp or printed circuit board termination Established designs to accomodate a variety of cable types and gauges Incorporation of Quadrax contacts into ground plane connectors. Ground Plane connectors have conductive inserts that ground the outer conductor of the contact to the shell of the connector. Accomodate size 8 and 12 shielded contacts, of which size 8 can be a Quadrax type. Versatile shell materials: available in Aluminium, Composite, Stainless Steel, Bronze and Titanium Different finishes are available including RoHS Compliant Data 15 For more information: Tel: +44(0) [email protected] 16

10 HERMETIC INTER-CONNECTS connectors and feedthroughs HERMETIC INTER-CONNECTS connectors and feedthroughs Overview of s Interface Variations HERMETIC MIL MIL MIL 5015 MIL M12 M23 M40 EN2997 Pseudo Connectors & Feedthroughs We offer a wide range of hermetic connectors for all the popular miltary specifications in use today including those mentioned in this catalogue but not limited to, as our sales team will be happy to source a solution for you. inter-connects are used in a wide variety of applications across sectors as diverse as industrial, military, marine, medical and aerospace. IS-Rayfast will work in close partnership with our clients to design and develop bespoke connectors where required, or select from our standard range. Many of the connectors supplied by the company are mission critical ; therefore absolute precision, total quality and attention to detail are in every part. connectors are custom designed to match existing or specialist mounting requirements and meet the most stringent demands, including military standards. Where space is at a premium, alternative solutions to conventional connectors can often be developed. Glass-to-metal seals are typically designed as compression or matched seals and subject to the application requirements, can be supplied as single glass inserts, or as individual glass beads for high pressure applications. Ceramic feedthroughs, with housing and pin contacts available in a variety of materials, have been developed to operate in environments as diverse as cryogenics processes, or at temperatures of up to 1100 C. connectors are designed for use in pressurised or severe environmental applications, with typical environments including geophysical, medical and military aerospace. The requirement for an hermetic connectors was orginally driven by military electronic applications, such as in the Tactical Unmanned Aerial Vehicle for example. ity is generally defined as the state or condition of being air or gas tight. In interconnect applications, hermetic refers to packaging technology designed to prevent gasses from passing through pressure barriers via the connector, as it is important to prevent any moisture in the leaked gas from condensing on inside the pressurised enclosure. The point at which moisture will condense is called the dew point or the precise moment when humidity, pressure, and temperature allows condensation to form. Depending on the style of the connector being produced (rectangular versus circular, for example) two distinct categories of glass-seal hermetics may be specified. These are known as Matched and Mismatched (or Compression) Seals With Mismatched (compression) Seals, the thermal expansion and or contraction of the metal exceeds that of the glass. During cooling, the metal contracts into the already solidifying glass to form an extremely robust compression bond. Seal produced can be reliable to pressures as high as 14,000 psi (1000 bar), the MIL-DTL for example. Glass Insulator Metal Shell In Matched Seal hermetics, thermal expansion of the glass and metal materials are similar. The stress in the glass is therfore relatively small - an important factor with the design of rectangular connectors, due to the varying degrees of stress on the glass caused by the shape. Outlined below are some general guidelines for selecting the product and information that would be useful for us to source the right product for your particular application. Interface Standard Type Shell Finish Insert Arrangements Special Features MIL-DTL-5015 MIL-DTL MIL-DTL M12 Bespoke SQUARE FLANGE RECEPTACLE WELD MOUNT RECEPTACLE JAM NUT RECEPTACLE M12 These connectors are miniature threaded and hermitcally sealed, designed to meet and exceed the mechanical and environmental requirements CONNECTOR FEEDTHROUGH IEC with fixed pin contacts, fused into a glass dielectric insert. Shell is manufactured from Stainless Steel and are designed to exceed IP68 in an unmated state. These connectors have a wide variety of applications and can be found in most industry sectors, such as transport and instrumentation, for use with proximity switches, sensors and interconnection in harsh enviromental conditions. FEED THROUGH STYLES Connector. Feedthrough. Special. JAM NUT RECEPTACLE (Rear thread) Electroless Nickel. Nickel. Passivated. Cadmium Olive Drab. Black Zinc. We also do Please refer to applicable MIL insert layout tables, or Bespoke Solder Bucket. Keyways. Contact Termination Styles & Material. CONNECTOR STYLES interconnects are available in the standard popular shell styles as illustrated below, other variations may be available, for more details on these and additional options please give us a call. Feed throughs are available in standard and bespoke shell styles designed for flange and weld mounting as well as O ring sealing. Other styles or specials are available dependent on customer requirements, this extends to pressure variants which require individual glass beads. For normal applications feed throughs would be supplied with a continuous glass preform. Contact layouts between 1 and 155 ways are commonly available, however, specials are designed and manufactured to specific customer requirements. Typical shell materials include Inconel, Stainless Steel, Carbon Steel, Titanium, Aluminium and Nickel Aluminium Bronze. WELD MOUNT FLANGE MOUNT O-RING SEALING 17 For more information: Tel: +44(0) [email protected] 18

11 INDUSTRIAL connectors Miniature INDUSTRIAL connectors Miniature Industrial C16-1 / C16-3 Series C91 A/B/D Series Snap-in Connectors Miniature Connectors C16s The C16 series are designed to meet the high requirements of industrial applications under harsh environments. Ruggedised, screw coupling, plastic bodied housing. The C16-1/16-3 Series connectors are used in a wide variety of industries and equipment. Some of these include industrial machines and controls, data processing, instrumentation and test equipment, medical devices, telecommunications network and equipment, plus outdoor and marine applications. The range includes versions with screw, solder and crimp terminations. Feature by Model C16-1 Protection degree IEC Contact arrangements IP PE and 6 + PE C16-3 IP65 Shell size 1: 8+PE, 14+PE, 17+PE Shell size 2: 5+PE, 12+PE, 14+PE, 19+PE Colour coding Connection method Threaded coupling Bayonet coupling with lock Miniature Connectors C91s These connectors are designed and produced in conformity with the low voltage directive (73/23/EWG) and DIN EN (VDE 0627); IEC (VDE ) and IEC The C91 Series connectors are used in a wide variety of industries and equipment. Some of these include industrial machines and controls, data processing, instrumentation and test equipment, medical devices, telecommunications network and equipment, plus outdoor and marine applications. Male and female cable connectors - Straight or right angled, with solder and crimp connections Male and female receptacles - Panel or PCB mount, with dip solder contacts and crimp connections Feature by Model Protection degree IEC C 091 B IP40 C 091 D IP65 & IP67 Number of contacts 2 to 8, 12 and 14 3 to 8, 12 and 14 3 to 8, 12 and 14 Coloured back shells optional Connection method C 091 A IP40 Sealing material - - Neoprene Back Shell material Plastic Plastic Metal Coupling ring brass, strain Housing material Die cast, nickel plated Die cast, nickel plated relief, die cast, nickel-plated Snap-in Connectors Metal screw coupling DIN EN IEC Plastic bayonet coupling Metal screw coupling DIN EN IEC A wide range of snap-in connectors, available in various configerations, offering up to IP67 protection, internal strain relief, easy assembly and choice of optional colours A comprehensive range is available of these snap in sub-miniature connectors are available, from IP40 rated products up to metal bodied versions. If this method could be a solution to your needs please give us a call so we can advise on the best and most cost effective solution for you. Feature by Model Protection degree IEC Connections Cable outlet Mechanical operation Number of contacts Temperature range Contact resistance Typical IP67 Solder 2.5mm to 8mm >500 mating cycles 3, 5, 8, 12-40ºC to +85ºC max 3 mω Watertight Miniature Push-Pull PowerLock IP67 Rated Plastic Bodied Waterproof Connectors Always watertight even in an unmated condition, with no need for a protective cap. Ideal for all types of portable or hand held equipment. The efficiency of the design achieves a product life in excess of 5,000 mating cycles. The connector is a panel-mount receptacle in which the electrical contacts are protected from water, dust and foreign particles by a spring mounted lid when unmated. When the cable plug is mated, the contact cover is pushed inside the receptacle body, the Watertight even when un-mated contacts engage and the connector is locked with a quarter turn of a bayonet-locking collar. Connectors have eight gold-plated contacts, rated to 2.0A and 175V in solder and dip-solder versions catering for cable sizes from 2.5mm to 8.0mm in diameter. Feature Protection degree IEC Cable outlet Temperature range Contact resistance Typical IP67 Wire gauge 0.25mm 2 (max. AWG 24) Mechanical operation 2.5mm to 8mm >5000 mating cycles -25ºC to +85ºC max 19 For more information: Tel: +44(0) [email protected] mω Push-Pull Connectors Precision modular connectors to suit your application High quality push-pull connectors are found in a variety of challenging application environments including military, medical, industrial control, test and measurement, audio-video and telecommunications. The modular design provides multiple combinations of connectors from miniature Ø 2mm to 50mm. The attractive high tech design of these connectors enhances any front panel display contributing to the design aesthetic and premium quality feel. Whilst the outer metallic shell offers screen efficiency superior to that of standard screened cables and most other industrial connectors. Standard examples include; Type B Standard self-latching multipole connectors with alignment key. Shielding: > 10Mhz > 1 Ghz For cable Ø 1 to 25mm Type S Self-latching connectors with stepped inserts for alignment (of multupole version). Shielding: > 10Mhz > 1 Ghz For cable Ø 1 to 30mm Type K Watertight self-latching multipole, with alignment key and rugged housing. Shielding: > 10Mhz > 1 Ghz For cable Ø 1 to 23mm Type E As type K but with stepped inserts for multipole version. Shielding: > 10Mhz > 1 Ghz For cable Ø 1 to 30mm IP50 IP50 IP66 / IP68 IP66 / IP68 High Current Single Pole Connectors The PowerLock series for field installable power distributon systems. PowerLock is available in four standard formats which allow complete hook up through the standard daisy chain principle. There are two Source connectors, one for panel mounting and one for cable attachment. These are identified as panel source and Line Source. The other two types are Drain connectors, which are identified as Panel Drain and Line Drain Typical applications for PowerLock include three phase motors, generators, load banks, lighting distribution panels and in -house supplies. 400 Amp and 660 Amp - Continuous current ratings Colour coded and keyed to ensure correct coupling Sealed to IP67 when mated ratings IP2X Finger protected contacts for safer handling Industrial

12 Accessories complete solution Comprehensive Solutions to simplify your life Backshells and Assemblies Catalogue and Specifications ACCESSORIES Connector Adaptors & Backshell Assemblies CATALOGUE Comprehensive Product Portfolio IS-Rayfast distribute a wide variety of accessories to customise your connection products and meet specific requirements. Our accessories include cable ties, insulation products, heat shrink adaptors, extender backshells, self-locking endbellls, dust caps, screening braid and much more. If you need help, contact our engineering team. Backshell Adaptors A range of popular styles in straight or 90º form, to accomodate heat shrink boots, EMC screen termination. TCFS Assembly Part pre-installed cable feedthrough, for screened and unscreened cable. Easy to install in one piece. Aerospace & Spin-Lok Backshell Adaptors Standard fixed and Spin-Lok variable angle backshell that enables 45º & 90º cable terminations. KTKK Assembly One part assemblies for screened and unscreened cables. Simply fasten and shrink the rear moulded part. Tinel-Lock Adaptors Memory metal securing ring that shrinks uniformly when heated, with spin-coupling. For totally secure retention of screening braid. Moulded Parts Based on heat-shrink technology, moulded parts & shapes are available in a vast range of configerations. FlexiScreen & Hexashield 360º high performance EMC shielding adaptors for each individual cable. Field repairable using heat shrink rollback boot. Heatshrink Feedthroughs A range of cable entry seals available in Polyolefin and modified Elastomer. Offers strain relief and pressure seal. The current IS-Rayfast product portfolio has been carefully selected to meet the wide diversity of customer requirements, as well as meeting international standards and specifications. SPECIFICATIONS This product guide is just an overview for some of what we can offer, Listed here are the various connector specifications that we can supply against. Wire Protective Edging 162GB 164GB 62IP 62GB Series 602GB AEX ARINC600 ATEX BACC10 BACC45 BACC47 BACC63 BACC65 BACC66 BKA BS 9522 F00 17 C091 C146 C16-3 CECC CECC CECC CIR DIN DIN EN Cable Bonding Adhesives Micro Moulded Protective Sleeving Relays Switches Military and Industrial Connector Specifications ECO MATE ECTA EN EN EN IEC IEC60529 IECex JN1003 Mighty Mouse MIL-A MIL-C MIL-C MIL-C MIL-C MIL-C MIL-C MIL-C MIL-C MIL-C MIL-DTL MIL-DTL MIL-DTL MIL-DTL MIL-DTL MIL-DTL MIL-DTL MIL-DTL-5015 MIL-DTL MIL-DTL MIL-DTL MIL-DTL MIL-DTL MIL-I MIL-I MIL-T MIL-T MS18235 MS18236 MS18237 MS18238 MS24256 MS25010 MS25041 MS25042 MS25043 MS25183 MS25251 MS25256 MS25257 MS25331 MS25446 MS27291 MS27466 MS27467 MS27468 MS27485 MS27486 MS27488 MS27505 MS27656 MS3057 MS3100 Series MS3109 Series MS3110 Series MS3117 Series MS3120 Series MS3180 Series MS3191 MS3410 Series MS3420 MS3440 Series MS3450 MS3470 MS90376 Heatshrink Tube Identification MS90455 NAS1744 NAS1745 NAS1746 NF F PPM PT (Pattern 105) SCE/TERRAPIN SS-*P or SS-*S UG VDE VDE0627 VG VG VG VG VG VG WILD CAT WK,GK,SK,NK, FK, or LK Bandstrap Adaptors Features corrosion resistant steel band to terminate the cable screen, by means of specified hand tool. Dust Caps Wide range of dust caps and blanking plugs to suit all types of circular MIL connectors. Protective Tubing Extensive range of heat shrinkable tubing, sleeving and solid conduit for protecting cables and joints. Tools A wide range and variety of stripping, crimping and application tools, is available please contact. Key Supplier Partners Amphenol AB Connectors Axon Binder Brand-Rex Breyden Cotronics Device Technologies Federal-Mogul SPG Fischer Glenair Harting Ideal Industries ITT Cannon Kemtron Lapp Muller Lemo Martec ODU OTTO Switches Panduit Polamco Souriau Sunbank TE Connectivity TE Deutsch 21 For more information: Tel: +44(0) [email protected] 22

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