Hybrid Electrical Vehicles
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1 Discussion Forum: Electric Vehicles vs Hybrid Vehicles, 20 June 2008 Hybrid Electrical Vehicles Prof M J Kamper and Dr R Wang Electrical Machines Laboratory University of Stellenbosch Stellenbosch, South Africa
2 Overview History Vehicle Powertrains HEV Configurations Degree of Hybridization Plug-in HEVs Electrical Motor Drives HEV Example at SU Conclusions 2
3 Historic Review HEV First EV (1881) First 4WD EV (1898) HEV won hill climbing race (1902) First mass produced HEV (1997) 3
4 Vehicle Powertrains Conventional Vehicle Hybrid Electric Vehicle Battery ICE Petrol ICE EM Petrol Battery Electric Vehicle Plug-In Hybrid Electric Vehicle Electric Motor EM Battery ICE EM Petrol Battery 4
5 HEV Configurations Series Hybrid ICE-assisted EV Simple drivetrain (no clutches) Flexible location of ICE 3 Propulsion devices Heavy-duty electrical machine Large battery pack 5
6 HEV Configurations Parallel Hybrid ICE or Motor or both in Parallel Electrical-assisted ICE vehicle 2 Propulsion devices Sizing of devices depends Simple power converter Parallel Generally two clutches Small-medium battery pack 6
7 HEV Configurations Series-Parallel Hybrid More complex and costly 3 Propulsion devices Three propulsion power Two clutches Smaller battery pack NB: Power Flow Control 7
8 Degree of Hybridization micro HEVs: stop/start and variable charging capacity; mild HEVs: regenerative braking, engine start/stop, electric assisted driving; full HEVs: full electric launch/drive capability, a higher percentage of system power from the electric motor part of the propulsion system; series or range extender HEVs: a full-sized electric motor drive in addition to including regenerative braking and significant All Electrical Range (AER). 8
9 Degree of Hybridization Full Hybrid ADVANCED ENGINE ELECTRIC ACCESSORIES ENGINE DOWNSIZING PETROLEUM ONLY REGENERATIVE BRAKING ENGINE IDLE-OFF A Full Hybrid: 57 kw ICE, 50 kw electric motor, 1.5 kwh battery (2004) 9
10 Plug-In HEV (PHEV) Converted Prius ADVANCED ENGINE Fuel Flexibility ENGINE DOWNSIZING ELECTRIC ACCESSORIES PETROLEUM AND/OR ELECTRICITY ENGINE IDLE-OFF REGENERATIVE BRAKING BATTERY RECHARGE kw gasoline engine, 50 kw electric motor, 9.0 kwh battery (48km)
11 Plug-In HEV Rational 25 Matching motorist s driving habit Reduction of petrol usage and thus related emission Probability (%) miles Miles miles miles miles miles miles miles miles miles Fuel Consumption Comparison 0 Daily Mileage USA Figure (1995) Km/L CV HEV PHEV20 PHEV Vehicle Types
12 Challenge for PHEV Cost vs fuel saving 100% 90% 80% Incremental Cost (%) 70% 60% 50% Prius (Corolla) PHEVs? 40% Civic HEVs Escape 30% Highlander 20% Accord 10% Vue 0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Gasoline Savings (%) 12
13 Electrical Motor Drives Integrated Design Motor Design Requirements: Light weight / High power density High efficiency Power Converter Design Considerations: Temperature sensitivity of bus capacitors; Environmental impact; Drive efficiency; EMC issues; Last but not the least COST. 13
14 HEV Example at SU Parallel HEV Parallel HEV developed by EMLab (1998) 14
15 HEV Example at SU Configuration Power Electronic Converter and Batteries 60 kw Inverter with 22 x 12 V batteries (280V DC voltage bus, 420 kg, 90 km range) Parallel HEV Configuration 30 kw peak, Reluctance Synchronous Machine and ICE 15
16 HEV Example at SU Performance 16
17 Conclusions HEV is a near-term technology for improving fuel economy and emission. The mainstream powertrain topologies are power-split and parallel. There are different degrees of hybridization. PHEV is potentially a better system than normal HEV, but there are also challenges. Fuel prices vs battery cost will determine HEV configuration and user term. 17
18 Thank You Prof M J Kamper and Dr R Wang Electrical Machines Laboratory Department of Electrical and Electronic Engineering University of Stellenbosch Stellenbosch, South Africa 18
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