API 510 PRESSURE VESSEL INSPECTOR CERTIFICATION PREPARATION PROGRAM
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1 API 510 PRESSURE VESSEL INSPECTOR CERTIFICATION PREPARATION PROGRAM COURSE DURATION: 7 DAYS An intensive course with daily homework & a final exam (similar to API 510 exam); special emphasis on the use of related codes & calculations. Study Guide is provided for pre-class study. COURSE DESCRIPTION The API 510 Pressure Vessel Inspector Certification Preparation program is designed to equip individuals with broad knowledge base relating to maintenance, inspection, repair, and alteration of pressure vessels. This program is produced by MSTS Inspection Training Services in Oklahoma, U.S. All instructors trained by Mark Smith (Master Trainer of MSTS) are selected for their technical and wake-ability skills. ( Wake-ability the ability to minimize snores during long, boring technical training.) Our students generally have a 90% passing rate. This program benefits employers and the industry as a whole by helping to: Mark Smith Master Trainer from MSTS Training Services Improve management control of process unit operation, repair, and maintenance Reduce the potential for inspection delays Provide a continued high level of safety through the use of highly specialized and experienced inspectors REACH US Today for Greater Safety, Quality, Reliability, Productivity, Profitability HRD Approved Class A Training Provider (since Year 2002). Registered with Ministry of Finance
2 API 510 Pressure Vessel Inspector Certification Preparation Program PREPARE YOURSELF TO BE A CERTIFIED API 510 INSPECTOR! COURSE OBJECTIVES The course provides participants with the knowledge necessary to: Successfully pass the API 510 Pressure Vessel Inspector certification exam Effectively use major codes: ASME B&PV & Sections V, VIII, & IX Perform all basic piping calculations needed for the API exam (e.g. tmin, test pressure, MAWP, static head, MDMT, corrosion rates, remaining life, etc.) Use API s requirements during inspection, repairs, and alterations of pressure vessels Review welding procedures (WPS/PQR) and welder performance qualifications (WPQ) COURSE OUTLINE DAY 1 1) Welcome & Introduction 2) ASME B&PV Section VIII Vessel Fabrication Code Learn how to successfully use this Code: Purpose of the Code Scope of the Code Organization of the Code Qualification requirements specified by the Code Roles specified by the Code Key terms discussed in the Code Tips on how to find needed information in the Code 3) API 510 Sections 1-4 Purpose or API 510 Scope of API 510 Responsibilities defined in API 510 Tips on how to memorize important information from API 510 Section VIII Homework Use the Code to answer typical questions found in the API exam WHO SHOULD ATTEND? D e s i g n e d f o r p r e s s u r e equipment inspectors and engineers working in refineries, chemical & industrial plants, gas plants, pipeline terminals, and oil fields. Inspection / Mechanical Engineer Asset Integrity Engineer Material & Corrosion Engineer DOSH Officer Welding Inspector Project Engineer QA /QC / NDT Engineer Quality / Safety Coordinator Static Engineer, Technician No required class pre-requisites. However, if you wish to pursue the API Certification Exam, a minimal years of experience on subject matter is required depending on your educational qualifications. Please refer to the Exam Qualification Requirements at:
3 API 510 Pressure Vessel Inspector Certification Preparation Program DAY 2 1) Review Homework from Day 1 2) ASME B&PV VIII Key Concepts Vessel MAWP Vessel Part MAWP Stresses Longitudinal and Circumferential Types of Joints, Weld Joint Categories Amount of RT Full or Spot RT Factors 3) ASME B&PV VIII Calculations & Charts Learn how to successfully determine the following: Static Head Pressure Vessel MAWP Joint Efficiency Minimum Thickness for a Cylindrical Shell Section VIII Homework Practice all Calculations covered in class DAY 3 1) Review homework from Day 2 2) ASME B&PV VIII Key Concepts Pressure Testing cautions & requirements BONUS!!! Color tabs, checklists & Technical Training Passes will be provided The significant of a brittle fracture 3) ASME B&PV VIII Calculations & Charts Learn how to successfully determine the following: Minimum Thickness for a Formed Head Minimum Thickness for a Flat Head Vessel Part MAWP for Shell and Formed Heads Hydrotest Test Pressure Pneumatic Test Pressure Vessel MDMT Acceptance criteria for Impact Tests Maximum Allowable External Pressure for a Shell Section VIII Homework Practice all Calculations covered in class
4 API 510 Pressure Vessel Inspector Certification Preparation Program DAY 4 1) Review homework from Day 3 2) ASME B&PV VIII Key Concepts Fillet weld terms Principles of nozzle reinforcement 3) ASME B&PV VIII - Calculations & Charts Learn how to successfully determine the following: Minimum size of nozzle fillet welds Nozzle reinforcement 4) API 510 Sections 5-6 Corrosion Mechanisms Fitness for Service Evaluations Inspection Types and Requirements, Inspection Intervals Pressure Testing Requirements Inspection of Relief Devices Section VIII Homework Practice all Calculations covered in class DAY 5 COURSE DURATION 7 Days Training 1) Review Homework from Day 4 2) ASME B&PV Section IX - Welding Code Purpose of the Code Roles of the Inspector Organization of the Code Welding Positions Test and Field Testing Requirements and Acceptance Criteria Welder Qualification Process and Restrictions Weld Procedure Qualification Process and Restrictions 3) Review and Evaluate a WPQ (Welder Performance Qualification) 4) Review and Evaluate a WPS (Welding Procedure Specification) and the associated PQR (Procedure Qualification Record) Section IX Homework Open and Closed book Quiz, evaluate 2 WPQ s, and 1 WPS/PQR DAILY SCHEDULE 8:30am - 5:30pm (Workshop) 6:00pm - 7:30pm (Evening session - Optional) ITEMS TO BRING Calculator Lots of Questions A CAN-DO Attitude Codes/Standards (in hardcopy) * Please refer to 510 Publications Effectivity Sheet at Stationeries such as pen and highlighter will be provided.
5 API 510 Pressure Vessel Inspector Certification Preparation Program DAY 6 1) Review Homework from Day 5 2) API 510 Section 7 Repairs & Alterations Requirements PWHT Alternatives Inspector & Engineer Roles Re-rating Requirements 3) ASME B&PV Section V NDE Purpose of the Code Organization in the Code Tips on hoof the Code RT Techniques Purpose & Selection of IQI s RT Film Density Requirements Key terms discussed w to find needed information in the Code Section V Homework Open and Closed book Quiz, API 510 Quiz DAY 7 1) Review Homework from Day 6 2) API 576 Relief Devices Types of Relief Devices Purpose & operation of Balanced Bellows Relief Devices Purpose & operation of Pilot Operatored Relief Devices Tips on how to study this document 3) API 572 Inspection of Vessels Tips on how to study this document 4) Chap 2 Conditions causing Deterioration Tips on how to study this document 5) Practice Exam Exam is similar to the API 510 exam
6 TRAINER S PROFILE LUTZ SEIBT Lutz Seibt has more than 20 years hands-on experience as an Authorized Inspector and Auditor acc. to German Pressure Vessel (AD Merkblaetter), Boiler (TRD) and Storage Tanks Codes, Pressure Equipment Directive (PED), Transportable Pressure Equipment Directive (TPED) and European Construction Material Directive; 9 years out of it within TUV s International Business Unit in Asia Pacific. He has conducted numerous training sessions related to Pressure Equipments (based on American and European standards) in Malaysia, Singapore, Korea, China, Thailand and Vietnam. TECHNICAL QUALIFICATIONS Certified International Welding Engineers (International Institute of Welding - IIW, Germany) Certified API 510 Pressure Vessel Inspector Certified API 570 Piping Inspector Certified API 577 Advanced Welding Inspection & Metallurgy Professional Certified Pedestal Crane Inspector acc. to API RP 2D (Cranetech Training & Inspection, Inc., USA) Certified Safety Engineer (Fachhochschule Frankfurt, Germany) Environmental Auditor (Technical Academy Esslingen, Germany) Bachelor Degree Motor Vehicle Engineering SPECIAL SKILLS Inspector for periodical inspection & certification of Pressure vessels, Steam boilers, Piping Systems Cranes, Hoisting equipment, Hoisting equipment of lifeboats Inspector for third party & welding inspection and QA/QC in manufacturing / construction of Pressure vessels, Steam boilers, Piping Systems COURSES CONDUCTED API 510 Pressure Vessel Inspector API 570 Piping Inspector API 577 Advanced Welding Inspection & Metallurgy Professional cum IDC Welding Inspector ASME IX Welding Qualification ASME VIII Division 1 Pressure Vessel European Pressure Equipment Directive (PED) 97/23/EC Simplified IDC Piping Specialist - Part 1: ASME B31.3 Process Piping Leak or Pressure Testing of Pressure Equipment Material Certificates (EN10204 / EN10168 / ISO10474) Welding & NDT Symbols (AWS / ISO Code)
7 TRAINER S PROFILE LUTZ SEIBT TESTIMONIALS It was an excellent program conducted by a very experienced tutor. The discussion topics were directly related to my work scope and responsibilities & helpful and recommended this course to any inspection personnel. E. Kannan Discipline Head, Inspection Execution, Sarawak Shell Bhd As always the course has been conducted to an excellent standard and the learning very much tuned to actual work environments. Very much recommended to all levels of the engineering community. Pg Hassanal ASBPHM Puteh Utilities Plant Inspector, Brunei LNG Sdn Bhd What I like most about the Training is the SIMPLIFICATION. P.Govalupillay Managing Director, PT. Atmindo (Indonesia) Before I attend this Training, my knowledge about the pressure vessel code is very poor. Now, I am SELF-MOTIVATED to know more about ASME, quite interesting. Adi Setiawan Engineer, PT. Atmindo (Indonesia) The course was conducted successfully and I believe it helps me in having a better understanding of ASME IX "Welding Qualification". Ir Mohd Rosli Salim Inspector Engineer, Petronas Penapisan (Melaka)
8 REGISTRATION FORM API 510 PRESSURE VESSEL INSPECTOR CERTIFICATION PREPARATION PROGRAM DATE: NOV 2015 TIME: 8:30AM 5:30PM FEE (Please tick your preferred option) VENUE: SINGAPORE FEE PER PAX [ ] COURSE ONLY [ ] EXAM ONLY [ ] COURSE & EXAM 2016 EXAM WINDOW EXAM DEADLINE COURSE FEE SGD 3,000 / USD 2,200 - SGD 3,000 / USD 2,200 [ ] Jan Nov 06, 2015 EXAMINATION FEE - SGD 1,350 / USD 900 SGD 1,350 / USD 900 [ ] May Mar 04, 2016 ADMIN FEE - SGD 75 / USD 70 SGD 75 / USD 70 [ ] Sep Jul 08, 2016 TOTAL SGD 3,000 / USD 2,200 SGD 1,425 / USD 970 SGD 4,425 / USD 3,170 SAVE MORE with Group Rate! (3 Pax or More) [ ] SGD 2,800 / USD 2,000 per pax * Prices include lunches, refreshments and course materials * Photocopy this form to register multiple delegates * Course fee is only payable in SGD (Singapore Dollar) and USD (United States Dollar). PARTICIPANT DETAILS Full Name (as per IC/Passport): Job Title: INVOICE DETAILS Attention Invoice to (HR/Training Dept.): Organization Name: Mailing Address (Compulsory): Postcode: FINANCE DEPARTMENT CONTACT DETAILS Salutation: Mobile No.: [ ] Self Sponsored [ ] Sponsored by Company Salutation : Direct Line: Fax : AUTHORIZATION *Compulsory if sponsored by company Signatory must be authorized to sign on behalf Name : Job Title : Signature : Date : Company Stamp: * This registration is invalid without signature & company stamp. DISCLAIMER Name : Job Title : METHOD OF PAYMENT (Please tick your preferred option) Direct Line: [ ] BY CHEQUE * Made payable to IDC Training House Sdn Bhd. * Cheque payment will only be accepted if received NOT LESS than 7 working days before training date. Full prepayment via cheque will only be acknowledged upon clearance by the bank. [ ] BY BANK TRANSFER * Seat is confirmed only upon payment received with remittance slip (quoted with invoice number). * All bank charges to be borne by payer. Please ensure that IDC Training House Sdn Bhd receives the full invoiced amount. CURRENCY [ ] SGD (Singapore Dollar) [ ] USD (United States Dollar) BANK ACCOUNT DETAILS Account holder: IDC TRAINING HOUSE SDN BHD Bank : OCBC Bank (M) Berhad Account No : Swift No : OCBCMYKLXXX Bank : OCBC Bank (M) Berhad Account No : Swift No : OCBCMYKLXXX To REGISTER, please this form to info@idc-training.com or FAX to For more INFO, please call / ) IDC Training House Sdn Bhd reserves the right to cancel or make alternative arrangements to the course content, date, trainer, venue & course fee if the needs arise due to unforeseen circumstances. 2) Fee does not include any taxes (withholding or otherwise). In case of any taxes applicable, the client has to ensure that the taxes are paid on top of the investment fee paid for the course. Compliance with the local tax laws is the responsibility of the client. REGISTRATION & CANCELLATION POLICY 1) Seat is confirmed only upon receiving Registration Form with Proof of Payment. Verbal or written request to reserve seat will not be entertained. 2) Any cancellation/amendment must be received in writing. Otherwise, full course fee will be charged accordingly. Verbal notice alone will not be entertained. 3) For any cancellation received in writing less than seven (7) working days prior to the course date, or no-show, client is liable to pay the full course fee and NO REFUND will be granted. Replacement of delegate to same training session is allowed at no extra charges. 4) For any cancellation received in writing NOT less than seven (7) working days prior to the course date, full refund will be granted, with less RM 150 administrative fee and any related bank or credit card charges. 5) For any postponement received in writing less than seven (7) working days of the training course, client is liable to pay 50% of course fee as a penalty on late notice.
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