PICO Pneumatic Crimping Tools QUALITY PRECISION SPEED
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1 PICO Peumatic Crimpig Tools QUALITY PRECISION SPEED These versatile, lightweight peumatic powered crimpig tools cover a broad rage of requiremets for: COMMERCIAL * SPACE * MILITARY APPLICATIONS 24 AWG up to 250 MCM Up to 130 tos Crimpig Force Rapid Crimp Cycle Time Variety of Crimp Styles Precisio /-.001 Operates o Shop Air (80 psi) Model lbs Pis & Sockets Solderless Termials Rt Agle, Flag Termials No-Cotact Applicatios Variety of Crimp Styles Log life * Model lbs Double Crimp Sprig Locators EC Models Icreased Power Shorter Cycle time * Critical parts are maufactured with high stregth S-7 tool MADE IN USA Pico Tools
2 400 SERIES PNEUMATIC CRIMPING TOOL Patet No. 3,173,341 This versatile, lightweight, peumatic powered crimpig tool hadles a broad rage of requiremets for commercial, space ad military applicatios. The full cycle desig isures the user a perfect crimp o every cotact that meets tolerace requiremets. This multifaceted tool has bee desiged to work with a variety of applicatios, icludig pi ad socket cotacts, solderless termials, ad a variety of custom o-coector specific applicatios. Cosult the toolig guide for your requiremets, or cotact Pico for custom applicatios. Several models available: 400, 400-BHD, 400-B-1. Depedig o model, this versatile crimp tool accommodates a large rage of cotact sizes; from No. 28 wire through 4/0 gage. Refer to applicatio charts for model specificatios. No-adjustable die heads, esurig quick setup, are iterchageable betwee all models withi the same series. Critical parts are maufactured with high-stregth S-7 tool steel, esurig light weight ad durability. Huma egieered to prevet accidets. For more iformatio cotact Pico or visit web: Features Peumatic - Full Cycle Pi & Sockets, Solderless Termials ad may Custom Applicatios Crimps No. 28 thru 4/0 Variety of Crimp Styles Iterchageable, Noadjustable Die Heads No Operator Adjustmets required Precisio +.001/-.001 Operates o Shop Air PSI (5-8.6 BAR) Series 400: lbs (7-9.5 kg) Models are categorized by the additio of oe or more booster uits, eablig larger sized applicatios with stadard shop air pressure. Mil-C-22520/23 was writte to cover model 400-B-1 i this series. Cosult Pico or toolig guide for specific details. EC kit available as optioal accessory for ay 400/500 series model ( Std for model 500-EC ). EC kit replaces iteral valve system, decreasig cycle time o average from 3 sec/cycle to 1.5 sec/cycle for model 400; from 7-8 sec/cycle to 2.5 sec/cycle for series 500. Custom Tool Kits available for both 400 & 500 series; kits ca be cofigured i a variety of combiatios to service several coector groups. Cotact PICO for details. Lightweight/Portable: Tools are lightweight, portable, ad fuctio equally well i both shop ad field eviromets. Iterchageable Dies: Pico s dies are iterchageable betwee models withi the same series. No adjustmet of the dies are required, esurig quick setups betwee applicatios.
3 500 SERIES PNEUMATIC CRIMPING TOOL Patet No. 3,173,341 & 3,201,969 The most versatile crimpig tool available today. Models 500-EC, 500-D, 500- DEC ad 500-D-1 are available from stock to hadle No. 22 through 250 MCM. Stadard factory air pressure psi (5-8.6 BAR) is ow sufficiet for all sizes. Model 500 has the same safety cyclig feature that is built ito all of the Pico lie of quality tools. Optioal EC kit available for models 500-D & 500-D-1. EC kit replaces iteral valve system, decreasig cycle time from 8 sec/cycle to 2.5 sec/cycle. Huma egieered to prevet accidets. For more iformatio cotact Pico or visit web: Features Peumatic - Full Cycle Pi & Sockets, Solderless Termials Crimps No. 22 thru 250 MCM Variety of Crimp Styles Iterchageable, Noadjustable Die Heads No Operator Adjustmets required Precisio +.001/-.001 Operates o Shop Air PSI (5-8.6 BAR) Series 500: lbs ( kg) Std Shop Pressure: Both 400 & 500 series tools operate o stadard shop air pressure PSI (5-8.6 BAR) through the push of a butto, or with a optioal foot cotrol. Bech Mout Stadard equipmet o both 400 ad 500 models.
4 TYPICAL CONTACT-TERMINAL APPLICATIONS Both model 400 & 500 series accommodate isulated ad o isulated Rig, Spade ad Forked Termials from gage thru 250 MCM, wire rage 28 gage thru 250 MCM. Refer to specificatio charts for idividual models. These series also accept Flag, Right Agle, Quick coects, I-lie Splice, Ed caps ad Battery Termials. Models withi this series accept #23 thru 4/0 Pi ad Socket Cotacts, ad #28 thru 4/0 wire. Coaxial applicatios ad wire ferrules are also accommodated.. Refer to specificatio charts for model applicatios. May dies are available for special electrical ad o-electrical applicatios. Cotact Pico for your applicatio eeds. CRIMPING CONFIGURATIONS There are may differet types of crimps employed today. Both Series 400 & 500 tools are capable of producig a umber of crimp cofiguratios, ragig from 4-idet, 8-idet, Hex, Circular, Square ad a variety of others. The idetor crimp priciple has bee used to produce a variety of impressios, the most commo beig the bathtub ad octadet (Eight Idetor Crimp). The 8-idet cofiguratio has bee chose by the Military for use i the M22520/23 tools. 4 Idet Hex Two Idet 8 Idet - Cross Sectio Circular B Crimp Nest & Idet Square Crimp
5 ACCESSORIES 400 & 500 SERIES EC KIT EC kit replaces the iteral valve system, decreasig cycle time over stock cofiguratio, resultig i icreased productio rates. Available as optioal accessory for series 400, 400-BHD, 400-B-1, ad series 500, 500-D & 500-D-1. EC-KIT ASSY Icludes foot pedal. Note: EC stadard o 500-EC model SERIES MODEL CYCLE TIME WITHOUT EC 3 sec 7-8 sec WITH EC 1.5 sec 2.5 sec FOOT PEDAL ACCESSORIES Several optioal accessories are available, icludig: Foot Pedal provides operator comfort ad icreased productio speed with foot pedal cycle trigger. (Icluded with all EC kits) Gagig tools, icludig Go No- Go gages for die calibratio. GO NO-GO GAGES Portable Field Kit provides mobile power uit for field ad i-plat applicatios. Kit icludes CO 2 air tak, up to 400 crimps o a charge. Cotact Pico for additioal details. SPECIFICATIONS FOOT PEDAL PORTABLE FIELD KIT APPLICATIONS BHD 400-B BHD-EC 400-B-1-EC CONTACTS PINS 23 thru 8 28 thru 2/0 28 thru 4/0 SOCKETS 23 thru 8 28 thru 2/0 28 thru 4/0 SOLDERLESS TERMINALS INSULATED thru thru 1/ thru 2/0 UNINSULATED thru thru 2/ thru 3/0 COAXIAL APPLICATIONS MAX. DIA. MAX. DIA. MAX. DIA. CONTACTS 1.00 (2.54 cm) 1.00 (2.54 cm) 1.00 (2.54 cm) CONNECTORS WEIGHT 14 lb (6.3 kg) 17 lb (7.7 kg) 21 lb (9.5 kg) LENGTH (o bech mt) 10.5 i legth 267 mm 13.0 i legth 330 mm 15 i legth 381 mm APPLICATIONS CONTACTS PINS SOCKETS 500-D 500-D EC 500-D-EC 500-D-1-EC 20 thru 4/0 20 thru 4/0 20 thru 4/0 SOLDERLESS TERMINALS INSULATED 22 thru 1/0 22 thru 3/0 22 thru 4/0 UNINSULATED thru 2/ thru 4/0 22 thru 250 MCM COAXIAL APPLICATIONS MAX. DIA. MAX. DIA. MAX. DIA. CONTACTS 1.5 (3.8 cm) 1.5 (3.8 cm) 1.5 (3.8 cm) CONNECTORS WEIGHT 31 lb (14 kg) 35 lb (16 kg) 39 lb (17.7 kg) LENGTH (o bech mt) 15 i legth 381 mm 18 i legth 457 mm 21 i legth 533 mm
6 400 SERIES DIE APPLICATIONS GUIDE BHD 400-B-1 STANDARD DIES * 400-EC 400-BHD-EC 400-B-1-EC 414DA-22N Pis & Sockets Yes Yes Yes 414DA-20N Pis & Sockets Yes Yes Yes 414DA-16N Pis & Sockets Yes Yes Yes 414DA-12N Pis & Sockets Yes Yes Yes 414DA-8N Pis & Sockets Yes Yes Yes 414DA-6N Pis & Sockets No Yes Yes 414DA-4N Pis & Sockets No Yes Yes 414DA-2N Pis & Sockets No Yes Yes 414DA-0N Pis & Sockets No Yes Yes 414DA-2/ON Pis & Sockets No Yes Yes 414DA-4/ON-1 Pis & Sockets No No Yes 414DA IT Isulated Termials Yes Yes Yes 414DA IT Isulated Termials Yes Yes Yes 414DA IT Isulated Termials Yes Yes Yes 414DA IT Isulated Termials Yes Yes Yes 414DA-8IT Isulated Termials Yes Yes Yes 414DA-6IT Isulated Termials No Yes Yes 414DA-4T Isulated Termials No Yes Yes 414DA-2IT Isulated Termials No Yes Yes 414DA-1/O-IT Isulated Termials No Yes Yes 414DA NIT No-Isulated Termials Yes Yes Yes 414DA NIT No-Isulated Termials Yes Yes Yes 414DA NIT No-Isulated Termials Yes Yes Yes 414DA NIT No-Isulated Termials Yes Yes Yes 414DA-8NIT No-Isulated Termials Yes Yes Yes 414DA-6NIT No-Isulated Termials No Yes Yes 414DA-4NIT No-Isulated Termials No Yes Yes 414DA-2NIT No-Isulated Termials No Yes Yes 414DA-1/0-NIT No-Isulated Termials No Yes Yes 414DA-2/0-NIT No-Isulated Termials No Yes Yes *NOTE: Cosult locator catalog or cotact factory for complete applicatio listig. INTERCHANGEABLE DIES Pico s dies are iterchageable betwee all models withi a particular series. No adjustmet of the dies are required, esurig quick setups betwee applicatios. Pico maufacturers dies for most commo applicatios, custom desigs are available. Cosult Crimp Die Applicatio Guide for more iformatio o a specific requiremet.
7 500 SERIES DIE APPLICATIONS GUIDE 500-D 500-D-1 STANDARD DIES * 500-EC 500-D-EC 500-D-1-EC 514DA-20N Pis & Sockets Yes Yes Yes 514DA-16N Pis & Sockets Yes Yes Yes 514DA-12N Pis & Sockets Yes Yes Yes 514DA-8N Pis & Sockets Yes Yes Yes 514DA-6N Pis & Sockets Yes Yes Yes 514DA-4N Pis & Sockets Yes Yes Yes 514DA-2N Pis & Sockets Yes Yes Yes 514DA-1/0N Pis & Sockets Yes Yes Yes 514DA-2/ON Pis & Sockets Yes Yes Yes 514DA-4/ON-1 Pis & Sockets Yes Yes Yes 514DA IT Isulated Termials Yes Yes Yes 514DA IT Isulated Termials Yes Yes Yes 514DA-8IT Isulated Termials Yes Yes Yes 514DA-6IT Isulated Termials Yes Yes Yes 514DA-4IT Isulated Termials Yes Yes Yes 514DA-2IT Isulated Termials Yes Yes Yes 514DA-1/O-IT Isulated Termials Yes Yes Yes 514DA-2/O-IT Isulated Termials Yes Yes Yes 514DA-3/O-IT Isulated Termials Yes Yes Yes 514DA-4/O-IT Isulated Termials No Yes Yes 514DA-250 MCM IT Isulated Termials No Yes Yes 514DA NIT No-Isulated Termials Yes Yes Yes 514DA NIT No-Isulated Termials Yes Yes Yes 514DA-8NIT No-Isulated Termials Yes Yes Yes 514DA-6NIT No-Isulated Termials Yes Yes Yes 514DA-4NIT No-Isulated Termials Yes Yes Yes 514DA-2NIT No-Isulated Termials Yes Yes Yes 514DA-1/0-NIT No-Isulated Termials Yes Yes Yes 514DA-2/0-NIT No-Isulated Termials Yes Yes Yes 514DA-3/0-NIT No-Isulated Termials Yes Yes Yes 514DA-4/0-NIT No-Isulated Termials No Yes Yes 514DA-250 MCM NIT No-Isulated Termials No No Yes MIL - C /23 SPECIFICATION M22520/23 - # PICO- EQUIV DESCRIPTION M22520/ B-1 POWER UNIT M22520/ DA-8N #8 Die Assembly M22520/ DA-6N #6 Die Assembly M22520/ DA-4N #4 Die Assembly M22520/ DA-0N #0N Die Assembly M22520/ DA-2/0N #2/0 Die Assembly M22520/ DA-4/0N-1 #4/0 Die Assembly M22520/ A #8 Locator M22520/23 - # PICO- EQUIV DESCRIPTION M22520/ #6 Locator (Class L) M22520/ #4 Locator M22520/ #4 Locator (Class L) M22520/ #1/0 Locator M22520/ #1/0 Locator (Class L) M22520/ #2/0 Locator (Class L) M22520/ #2/0 Locator (Class L)
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