Casting Designs, Inc.
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1 Castig Desigs, Ic. Fort Worth, Texas 09290/CDI BuyLie 5892 Glass Fiber Reiforced Gypsum ad Cocrete Colum Covers Pilasters Domes Vaults Mouldigs Light & Reflector Coves Corice
2 From our maufacturig plat i Fort Worth, Texas, CDI produces ad ships products worldwide. CDI provides custom architectural products for iterior ad exterior applicatios. We supply material for shoppig malls, retail outlets, cultural eters, medical facilities, churches, uiversity, schools, casios ad residetial projects. Pictures i this brochure exemplify our craftsmaship, quality, pride, ad ability to supply all your GRG ad GRFC requiremets. s Coferece Room, Corporate Headquarters t State Capitol Buildig, Austi, TX t St. Marti Episcopal Church, Housto, TX
3 s Rice Uiversity, Housto, TX t s Beeso School of Diviity, Samford Uiversity, Birmigham, AL t First Petecostal, Little Rock, AR
4 s Exterior Roud Stackig Colums t Exterior Square Stackig Colums s Exterior Etry Facade Restoratio t Exterior Corice Restoratio
5 EXISTING STRUCTURE (BY OTHERS) METAL ANGLE ANCHORS (BYINSTALLERS) 21/2 FLANGES AT TOP AND BOTTOM, TYPICAL CEILING LINE 1/8 DEEP TAPER FOR TAPE & BED, TYPICAL TYPICAL 5/8 FLANGES AT JOINTS EXISTING STRUCTURE (BY OTHERS) 1/8 DEEP TAPER FOR TAPE & BED AT VERT. JOINT, TYP. TYPICAL 5/8 FLANGES AT VERTICAL JOINTS METAL ANGLE ANCHOR (BY INSTALLER) 1/8 DEEP RECESS FOR TAPE & BED, TYP. TYPICAL 2 1/2 FLANGES AT STACKING JOINT NOTE: WHEN STACKING 3 OR MORE UNITS, ADDITIONAL BRACING IS REQUIRED TO TRANSFER THE WEIGHT TO THE STRUCTURAL COLUMN ALL MIDDLE SECTIONS WILL HAVE TAPE & BED RECESSES AT BOTH ENDS. STANDARD COLUMN Stadard colums are available i diameters from 6, 8, 10, etc. to 48. Heights rage from a stadard 10-0 to15-0. All colums are stepped off at the exact height eeded. COLUMN WITH ADJUSTABLE CAPITAL & BASE Capitals ad bases ca be added to either straight shafts or tapered shafts. The desig show above allows the height to be adjustable. This way, oe colum desig ca be used i may differet ceilig heights keepig cost to a miimum. STACKING COLUMN DETAIL Colums ca be stacked to ay height eeded. Very tall colums are broke ito smaller easy to hadle sectios that are quickly assembled i the field. GYPSUM BOARD BY OTHERS 1/8 DEEP RECESS FOR TAPE & BED, TYP. 1 1/2 FLANGE AT JOINT BEYOND AVOID SHADOW LINES BY SUPPORTING FIXTURE AND LIGHT THROUGH W/CANTILEVERED BRACING IN LEIU OF WIRE TIEBACKS. METAL ANGLE ANCHOR (BY OTHERS) SHIM WHERE REQUIRED FOR PROPER FIT. Show are but a few of the edless umber of desig possibilities Castig Desigs, Ic. has to offer. Choose from a large ivetory of stock molds, or use your ow imagiatio to create the perfect desig. With customer service ad techical support teams that are secod to oe. Castig Desigs, Ic. ca assist you through ay stage of desig or costructio. Cotact CDI today ad fid out what our team ca do for you. LIGHT COVE Light cove ad reflector cove desigs are edless. Optios for factory made corers, radiused or mitered, are available. Sectios are geerally made i 8-0 legths with a tape ad bed recess at each ed. Castig Desigs specialty is creatig curved light coves, i.e. aroud perimeters of domes, rotudas, etc. This type of applicatio caot be doe more cost effectively tha by Castig Desigs, Ic. CONSTR. ADHESIVE AT ALL JOINTS, TYP. WIRE HANGERS EMBEDS (TYP, ALL SECTIONS) GIELD DRILL HOLES FOR MIN.12 GA. GALV. STEEL WIRE. RETURN FLANGE AT TOP DOME FLANGES AT JOINTS TYP. SECURE WITH DRYWALL SCREWS WHERE ACCESSIBLE. Domes, barrel vaults, groi vaults, ad cross vaults all are fabricated i lightweight easy to istall sectios. Most sectios are suspeded by wire hagers, miimizig the eed for framig. Oce istalled, sectios are floated together to form smooth seamless shapes ready to fiish.
6 MATERIAL SPECIFICATIONS Glass Fiber Reiforced Gypsum (GRG) Materials A. GRG members to cosist of glass-fiber reiforcig ad high stregth alpha hemi-hydrate gypsum cemet. Members to be of shape, size ad thickess as idicated o drawigs. Required embeds to be of size ad frequecy as determied by the maufacturer, ad as show o the shop drawigs. All metal embeds to be zic coated, cadmium plated, galvaized or stailess steel ad shall be of perforated metal to facilitate matrix lockig. B. Miscellaeous Materials 1. Fasteers to be stadard self tappig drywall screws or self drillig as required by thicker ga. framig. Fasteer spacig as specified o shop drawigs. 2. Hager wire to be miimum 12 ga. with corrosio resistat coatig or stailess steel. 3. Joit treatmet materials to be accordig to ASTM C-475 guidelies usig high quality commercial grade products. Fiberglass tape is recommeded for log joits ad log rus of GRG. 4. Adhesive to be used at all joits. Adhesive to be structural drywall type such as Miracle DSA-20 or equal. Polymer Modified Glass Fiber Reiforced Cocrete (GFRC) Materials A. GFRC to cosist of Type 1 gray portlad cemet plus washed/ dried fie silica sad suitable for masory mortar (o larger tha U.S. No. 20 sieve) with glass fiber reiforcig. The polymer compoud add mixture will be specifically desiged for use i the maufacture of GFRC. Polymer cotet will be miimum 5% by volume. Water reducers ad plasticizers may be used as required to cotrol water cotet. Accelerators other tha calcium chloride based chemicals may be used. B. Embeds ad iserts to be of size ad frequecy as determied by the maufacturer ad as show o the shop drawigs. All metal embeds to be zic coated, cadmium plated or stailess steel. Embeds susceptible to deterioratio shall ot be used. C. Miscellaeous Materials 1. Fasteers to be cadmium plated or stailess steel. 2. Joit treatmet materials to be as recommeded by the maufacturer. Fiberglass tape shall be used at the joits. 3. Adhesive to be used at all matig joits which are to be moolithic. Joit adhesive to be exterior grade such as Dow Corig 795 or equal. 4. Sealat used at stoe joits to be as recommeded by the architect or the maufacturer. Fabricatio A. Molds are to be costructed for uits to form shapes ad sizes idicated that shall be free of warp ad distortio. Members are to be cured uder cotrolled coditios for a sufficiet period of time to isure product stability. B. Idetificatio/erectio marks to be placed i a cospicuous area of uexposed side of all members. C. All products to be crated i a substatial maer to isure shipmets will arrive damage ad distortio free. Fabricatio A. Molds are to be costructed for GRG uits to form shapes ad sizes idicated that shall be free of warp ad distortio. Members are to be cured uder cotrolled coditios for a sufficiet period of time to isure product stability. B. Idetificatio/erectio marks to be placed i a cospicuous area of uexposed side o all members. C. All product to be crated i a substatial maer to isure shipmets will arrive damage ad distortio free. Storage ad Istallatio All members to be stored uder cotrolled jobsite coditios i a maer which will protect them from damage as well as warpage ad distortio. Cosult maufacturers recommedatios posted o crates. All materials shall be istalled i strict compliace with all local codes, ordiaces ad maufacturers recommedatios icludig specific additioal requiremets as may be called for i the specificatios or show o the drawigs.
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8 Castig Desigs Ic. Glass Fiber Reiforced Gypsum & Cocrete 9320 Crowley Rd. Ft. Worth, TX Fax
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