1 Engineering & Electrical Trades High-tech equipment and specialist facilities Industry focused with real world projects Trained tutors with vast industry experience Wide range of career opportunities 0800 935 832 www.weltec.ac.nz
2 Engineering and Electrical Trades at WelTec If you want a career in the ever advancing fields of engineering and electrical trades, WelTec has a range of programmes to suit you. Electrotechnology and engineering is all around us, it is a part of almost every aspect of daily life. WelTec offers a variety of electrical and engineering programmes to meet the needs of the constantly changing and expanding industry in New Zealand. With new technologies emerging, qualified electricians and engineering technicians are highly sought after. Our tutors are industry professionals, with a wealth of knowledge and experience in the areas they teach. They work with industry advisory groups and employers to ensure our programmes are up-to-date with the latest industry advancements to meet the needs of employers and to ensure that the learning environment is as close to the real world as it gets. CONTENTS 3 ENGINEERING TRADES 4 Certificate in Applied Mechanical Engineering (Level 4) Machining Strand 5 Certificate in Applied Mechanical Engineering (Level 4) Fabrication Strand 6 National Certificate in Maintenance and Diagnostics in Mechanical Engineering (Level 5) 6 Part-time Engineering Courses 7 Student Success 8 ELECTRICAL TRADES 9 Certificate in Electrical and Electronic Industry Skills (Level 2) 10 National Certificate in Electrical Engineering (Levels 2, 3 and 4) 10 National Certificate in Electrical Engineering (Level 5) 11 Electrical part-time and short courses 11 GENERAL INFORMATION 11 Apprenticeships 11 Facilities
3 Engineering Trades What do engineering professionals do? There are a wide range of career opportunities within the engineering industry, some of which include: Maintenance Engineer Maintenance Engineers assist with the design, building and maintenance of machines and equipment. This may include air-conditioning systems, heating and ventilation units, mechanical devices and power plants. In this role you may also develop manufacturing quality control systems by studying and improving the mechanical processes and machinery on production lines. You may also study ways to improve manufacturing and energy production and investigate problems and faults with machinery. Light Fabrication (Sheet metal engineer) As a sheet metal worker you will be responsible for making, installing and repairing sheet metal products such as vents, machine guards, ducting, roof flashings and aircraft parts. Sheet metal engineers are also called light fabrication engineers. Welder Welders, also known as welding fabrication engineers, make, join and repair metal parts for machinery and equipment. This may include motor bodies, trailer units, containers, truck frames and bridges. Fitter/Turner As a fitter and turner, you will make, fit and repair parts for machines and related equipment used in factories, mining sites, sawmills, on farms and in boats. Toolmaker Also known as an engineering machinist and toolmaker, you will make tools and other precision equipment used for mass production in goods such as vehicles, navigational equipment and household appliances. Heavy Fabrication (Structural sheet workers) As a heavy fabrication engineer, you will use thick metal plates, pipes and shaped pieces of metal to make and repair things such as the framework of buildings, ship hulls, bridges, boilers, storage tanks and cranes. LEVEL 4 LEVEL 5 LEVEL 6 National Diploma in Engineering (Mechanical) National Certificate in Maintenance and Diagnostics in Mechanical Engineering Certificate in Applied Mechanical Engineering This diagram demonstrates where you can enter and exit WelTec s engineering programmes. For further study you may progress onto the National Diploma in Engineering (Mechanical) (Level 6). For further information regarding these two programmes please refer to our Engineering Technologies brochure or visit www.weltec.ac.nz
4 Certificate in Applied Mechanical Engineering (Level 4) The Certificate in Applied Mechanical Engineering is designed for those interested in pursuing a career in mechanical engineering. The programme is structured in a way that allows you to work while you learn with the flexibility of full-time and part-time study options. It incorporates qualifications at levels 2, 3 and 4. MACHINING STRAND Incorporates the following qualifications: Certificate in Applied Mechanical Engineering (Machining Level 2) Certificate in Applied Mechanical Engineering (Machining Level 3) National Certificate in Mechanical Engineering (Level 2) National Certificate in Mechanical Engineering, Maintenance Engineering, General Engineering, Machining, Fitting and Machining and Toolmaking (Level 4) Start date and location Commences in March at our Petone campus. Machining is the manufacture of precision componentry from engineering materials using a wide variety of machining and hand processes. It also includes plant and equipment maintenance. Level 2 is common to both machining and fabrication and consists of machining, fabrication and welding. The first two stages consist of core machining subjects. In the third stage you will choose an area of specialisation, either machining and toolmaking or fitting and turning. Programme content includes: Engineering drawing Trade calculations Welding Engineering machining Fitting Heat treatment Communications Fabrication Pneumatics & hydraulics CAD Drawing Entry requirements 12 NCEA level 1 credits in both literacy and numeracy. For applicants who have English as a second language, a minimum IELTS score of 5.5 or equivalent is required. Where will it take me? You may find work in your chosen field as a fitter and turner, maintenance engineer or toolmaker or you may progress onto further study with the National Certificate in Maintenance and Diagnostics in Mechanical Engineering (Level 5) or the National Diploma in Engineering (Mechanical) (Level 6). Programme structure The programme is structured to allow you to choose between full-time and part-time study. The final stage of the programme is taught in the evenings part-time in conjunction with work in the industry and block courses, as illustrated in the table below. STAGE 1 STAGE 2 STAGE 3 Machining and Toolmaking Two years part-time One year full-time or Two years part-time Fitting and Turning Two years part-time One year full-time or part-time if already working in appropriate industry
5 FABRICATION STRAND You will learn how to cut, shape and join metals to produce components and structures such as tube, pipe and structural sections as used in the fabrication industry. Levels 2 and 3 consist of core fabrication subjects. In level four you will choose an area of specialisation; light fabrication, heavy fabrication or fabrication welding. Programme content includes: Safety measurement and hand tools Welding and cutting CAD and drawing Trade calculations Materials Communication Fabrication Programme structure The programme is structured to allow you to choose between full and part-time study. The final stage of the programme is taught in the evenings part-time in conjunction with work in the industry and block courses, as displayed in the table below. Incorporates the following qualifications: National Certificate in Engineering - Fabrication (Level 4) with strands in Heavy Fabrication, Light Fabrication & Welding Certificate in Applied Mechanical Engineering (Fabrication Level 2) Certificate in Applied Mechanical Engineering (Fabrication Level 3) National Certificate in Mechanical Engineering (Level 2) Start date and location Commences in March at our Petone campus. Entry requirements 12 NCEA level 1 credits in both literacy and numeracy. For applicants who have English as a second language, a minimum IELTS score of 5.5 or equivalent is required. Where will it take me? You may find work in your chosen field as a structural sheet worker, sheet metal engineer, or welder or you may progress onto further study with the National Certificate in Fabrication in Mechanical Engineering (Level 5) or the National Diploma in Engineering (Mechanical) (Level 6). STAGE 1 STAGE 2 STAGE 3 Fabrication Light One year part-time One year full-time or Two years part-time Fabrication Welding Two years part-time One year full-time or part-time if already working in appropriate industry Fabrication Heavy One year part-time
6 National Certificate in Maintenance and Diagnostics in Mechanical Engineering (Level 5) Building on the knowledge gained in the Certificate in Applied Mechanical Engineering (Level 4), this programme will assist you to develop advanced skills in the repair and maintenance of machinery used in the engineering and manufacturing industries. On completion of this programme you will be able to apply higher-level skills in the engineering maintenance and diagnostics industry and to specialise in areas of career interest. Programme content includes: Maintenance planning Working drawings Heat treatments Measuring equipment Electrical Production processes Co-ordinate measuring machine Supervision Lubrication Commisioning plant Part-time Engineering trade courses Start date, duration and location Commences in March and runs for two years part-time in the evenings at our Petone campus. Entry requirements Successful completion of the Certificate in Applied Mechanical Engineering (Level 4) or an equivalent qualification. For applicants who have English as a second language a minimum IELTS score of 5.5 or equivalent is required. Where will it take me? This qualification opens up a range of options in foreman or workshop management positions within the engineering industry. You can also progress onto further study with the Diploma in Engineering (Mechanical) (Level 6). We offer a range of part-time courses in welding, mechanical engineering for those wanting to enter the industry, up-skill or take a course for self-interest. The programmes are run in the evenings and on weekends so you can still work while you learn. Mig/Tig Welding Learn how to set up welding and cutting equipment, MIG welding techniques, TIG welding techniques, how to recognise and repair the most common welding faults and basic distortion control techniques. Runs for three hours per week (in the evening) for 12 weeks part-time in the evenings at our Petone campus. Machine Shop Practice Broaden your skills in turning, milling, grinding, measurement and heat treatment. Suitable for tradespeople or experienced hobby metal workers. Runs for three hours per week (in the evening) for 12 weeks part-time in the evenings at our Petone campus. Introduction to Computer Numerical Control of Machine Tools (CNC) Provides instruction for CNC lathes and machining centres. Programming will be done in both NC and APT languages. You will have access to WelTec s 7-tool FANUC CNC mil, OKUMA LB9 lathe and EDGECAM software programme. Runs for two hours per week (in the evening) for 12 weeks part-time in the evenings at our Petone campus.
7 Student success Ben Davidge Certificate in Mechanical Engineering Ben Davidge was one of those people that knew what his career path was from the outset. A former Hutt Valley High Student, Ben has always had a keen focus on technology. From school he went straight into the Certificate in Mechanical Engineering at WelTec. "The certificate is hands-on and practical - creating parts, drawing and some design. I branched off into toolmaking but there were also options to go into fitting and turning or maintenance and diagnostics." "I found that there wasn t enough time in the day I just wanted to stay in class as long as I could. I really enjoyed the projects making parts from drawings. It was all based on the workshop environment which I enjoyed and the theory was there to back up the practical component." He s turned his passion into a profession working for Agmar Tools 2000 Ltd in Lower Hutt. Ben is thoroughly enjoying his role. "The type of work we do at Agmar is really specialised. People think I make hammers for a living it s a lot different that that we would make the machines that make hammer. A company might come to us with a new part made out of plastic that they want to put out to the market - we make the parts and process to create the product." Mark Fitfield of Agmar Tools has been impressed with Ben. "He s very bright and articulate. We re very proud to have him on staff. It s hard to find top calibre people like this and so we think that we are very lucky." Manu Pouajen-Blakiston Core Mechanical Engineering Trades Skills (now the Certificate in Applied Mechanical Engineering) Manu Pouajen-Blakiston was encouraged to try an apprenticeship, and so he decided to enrol in the Core Mechanical Engineering Trades Skills (now called the Certificate in Applied Mechanical Engineering) pre trade course at WelTec. "It seemed like a straight-forward foot in the door rather than doing a degree. It was an excellent course, I ve always been good with my hands but I had never considered engineering." The WelTec pre-trade course suited Manu s hands on approach. "WelTec is really practical, it s a totally different experience to school. I was learning new skills and it was exactly what I wanted to do". He found the tutors were a tremendous help throughout his studies "the tutors were the best part. Having tutors that have already been in trades was invaluable, they know the industry really well". Manu says his qualification prepared him well for the industry; he even received assistance from his apprenticeship coordinator in seeking a job. Manu couldn t be happier with the job he landed straight out of study. He is currently working for Victoria University as a Mechanical Workshop Technician where he is responsible for building and maintaining scientific equipment. He is enjoying the variation his role provides and is planning on further study, possibly in physics and engineering. Manu says the trade industry is an excellent career choice. There is currently a significant skills shortage and there are simply not enough Pacific Islanders in the industry. "I can t believe more people don t get into the trades. Pacific people haven t been exposed enough to the industry but it is so easy to start a career in the trades and there is so much work out there."
8 Electrical Trades What do electrical professionals do? There are many different and varied roles within this field, ranging from repairing and installing electronic and electrical equipment to designing and producing systems and equipment. The industry offers a broad range of careers, including: Electricians No day will be the same, working as an electrician. You will get to work in a variety of settings, on a range of tasks, such as installing, maintaining and repairing electrical wiring and electrical and electronic equipment. Telecommunications Engineering Technicians The role of a telecommunications technician is similar to an electrical engineering technician, however a focus is placed on communication equipment, your work will involve installing, maintaining and repairing electronic information communication equipment. Electronic Engineering Technicians As an electronic engineering technician, you will service, maintain and test electronic systems and equipment such as computers, televisions and telecommunications equipment. You may also help design and produce electronic equipment and systems. LEVEL 2 LEVEL 3 LEVEL 4 LEVEL 5 National Certificate in Electrical Engineering National Certificate in Electrical Engineering National Certificate in Electrical Engineering National Certificate in Electrical Engineering Certificate in Electrical and Electronic Industry Skills This diagram demonstrates where you can enter and exit WelTec s electrical programmes. For further study you may progress onto the National Diploma in Engineering (Electrotechnology) (Level 6). For further information regarding these two programmes please refer to our Engineering Technologies brochure.
9 Certificate in Electrical and Electronic Industry Skills (Level 2) Incorporates the National Certificate in Electrical Engineering (Level 2) Designed for those wanting to pursue a career as an electrician, appliance service technician, electrical fitter or electronics serviceperson, this programme will provide you with broad based training in all aspects of the industry. The programme includes a large practical component, including work experience placements. Programme content includes: Practical and safe use of instruments and tools Electrical and electronics theory and practice Basic training in gas and electric arc welding, mechanical engineering and carpentry Operation of commonly used electrical and electronic components Electrical drawing Domestic wiring and circuitry Electrical safety Earthing Electronic components Power supplies and digital logic Computer skills Work experience This programme will also prepare you to sit the Electrical Service Technician Certificate Paper A (EST A) examination and practical assessment. Entry requirements Open entry. The programme is best suited to those who can perform basic mathematical functions and have a reasonable standard of English. All applicants will be required to attend an interview. For applicants who have English as a second language, a minimum IELTS score of 5.00 or equivalent is required. Start date, duration and location Commences in March and runs for one year full-time at our Petone campus. Where will it take me? You may find employment as an apprentice electrician, security installer, electronic serviceperson or electronic salesperson or progress onto further study with the National Diploma in Engineering (Electrotechnology). Helen O Rourke National Certificate in Electrical Engineering Helen O'Rourke, is wiring up a career in electrical engineering. Helen has undertaken an apprenticeship with Newpower Electrical, a large electrical contracting company. The company offered her a job following an interview arranged by her tutor at WelTec. "I wanted to do something practical, not a job where I d be sitting down all day," says Helen. "I enjoy working on different construction sites and being part of making a building happen. The electrics bring it to life; you just need the people to turn it all on." Outside her work and study Helen plays drums in a rock band and records music in her home studio where her aptitude with technology also comes in handy. In the not too distant future Helen is looking forward to travelling and working overseas once she has completed her qualification. "When I ve got my electrical ticket I want to go to England, then travel the world," she says. Helen expects that her qualification will stand her in good stead for work at home and overseas.
10 National Certificate in Electrical Engineering (Levels 2, 3 and 4) Evening classes and block courses To become a registered electrician, you need to complete levels 2, 3 and 4. These are undertaken in conjunction with employment as an apprentice electrician. Level 2 can be completed before commencing an apprenticeship by completing WelTec's Certificate in Electrical and Electronic Industry Skills. Programme content includes: Electricity and magnetism Electrical diagrams Mathematics and mechanics Electrical instruments and measurements Installing flexible cords and cables Soldering of wires and components Safe working practices, testing, first aid and CPR Employment rights and responsibilities Knowledge and application of relevant legislation, codes of practice and standards Knowledge of electrical theory, concepts and trade practice Competence in the practical skills of an electrician National Certificate in Electrical Engineering (Level 5) Evening classes or block course Following on from the National Certificate in Electrical Engineering (Level 4), this programme will introduce you to small business management and electrical inspection. It will help to prepare you for work in a variety of roles within the electrical contracting and industrial sectors. Programme content includes: Electrical inspection Business management Circuit protection Advanced three phase power Switchgear and switchboards Electrical installation Lighting design Preventative maintenance Start date, duration and location Evening classes commence in February and run for two years part-time at our Petone campus. This programme may also be offered as a block course. Start date and location Each level is completed part-time over one year commencing in February at our Petone campus. The programme consists of four hours study per week (taught over one or two evenings) and a one or two week block course. A six-week block course is also offered at each level as an alternative to the evening class programme. The National Certificates in Electrical Engineering (Levels 2, 3, and 4) are run in conjunction with the Electrotechnology Industry Training Organisation (ETITO).
11 Electrical part-time and short courses We also offer a range of part-time and short electrotechnology courses. These include: Electrical Service Technician Certificates (EST A & EST B) Gain the level of expertise required by the Electrical Workers Registration Board (EWRB) to sit your theory exam and practical assessment. EST A provides the skills to service plug in appliances up to 230V. Offered as a one week block course for those with some prior experience and on Saturdays for 18 weeks for those with none. EST B provides the additional skills to service three phase appliances that are permanently connected to the power supply up to 400V (you must complete EST A before doing EST B). Offered as a one week block course for those with some prior experience and on Saturdays for 18 weeks for those with none. Practising Licence for Electrical Workers For electrical workers wishing to renew their practising licence. Course covers safe working practices, testing, first aid and CPR. One day refresher courses are offered throughout the year. General Information Apprenticeships An apprenticeship is an on-the-job training scheme, which allows you to earn while you learn and get qualified. An electrical apprenticeship takes approximately three years to complete. Most of your training will take place at work, with the rest at WelTec or another training provider. While you can get your apprenticeship straight out of school, studying WelTec's Certificate in Electrical and Electronic Industry Skills will count for a year of your apprenticeship and may assist you to get a job. You will also learn valuable additional skills to enhance your electrical career. Facilities Taught at our Petone campus, you will have access to a range of specialised facilities including a soldering lab, industrial electronics lab, mechatronics lab, machine room and electrical workshop. You ll be able to access specialised equipment including a mechatronics production and automation lab, a 2 1/2 axis CNC Machining Centre, a CNC Milling Machine, lathes, grinders and CAD and Solidworks computer labs. You will also have access to WelTec s state of the art visualisation and realisation (manufacturing) equipment including a 3D scanner and digitiser, Z Corp prototyper, FDM prototyper, CNC Daewoo four axis machining centre and a vacuum casting facility. Electrical Inspectors Certificate Aimed at registered electricians who wish to up-skill or upgrade their registration. Can also be used as a regulations update for electrical workers. Available as a two week block course or one evening per week for 18 weeks. Electrical Trade Revision Courses Assists you to prepare for the electrician theory and electrician regulations examinations, as well as the practical assessments for stages one, two and three. Courses are offered just before the external examinations. National Certificate in Telecommunications (Level 4) Offered by distance learning and runs for three years part-time. National Certificate in Electronic Security (Installers) (Level 3) Offered as a combination of distance learning, block courses and evening classes and runs for two years part-time study. DISCLAIMER: The information contained in this booklet is correct at the time of printing. However programmes and courses are subject to change. In some cases programmes are subject to final approval and the number of enrolment applications.
12 Private Bag 39803 Wellington Mail Centre, Lower Hutt 5045 Telephone 64 (4) 9202 400 Facsimile 64 (4) 9202 401 0800 935 832 www.weltec.ac.nz Nov 08