ASSEMBLY FROM THE BIKEGUARD 3



Similar documents
PRO-CRIMPER* III Hand Crimping Tool Assembly with Die Assembly

AUG 10 Rev L

Your New Frog Bike. Congratulations on purchasing a new bike and thank you for choosing Frog!

FREESTYLE BMX BIKE FREESTYLE BIKE. Assembly Manual. Important Please read these instructions fully before starting assembly 402/ /5116

ROTO-CRIMP* Hand Crimp Hand Tools

CISCO SPA500G SERIES REFERENCE GUIDE

Faraday's Law of Induction

ELECTRIC BICYCLE USER MANUAL

Owner s Manual Read and keep this manual. Patents World Wide

...and for choosing Rocker BMX, you have chosen wisely. We appreciate the market is slightly clouded with various brands of so called mini bmx.

assembly instructions

STEERING HANDLEBAR/FRONT WHEEL/ FRONT SHOCK ABSORBER

21 Vectors: The Cross Product & Torque

USER MANUAL PLEASE READ BEFORE ATTEMPTING TO OPEN THE BIKE. Design registered and patented

The OC Curve of Attribute Acceptance Plans

VRT012 User s guide V0.1. Address: Žirmūnų g. 27, Vilnius LT-09105, Phone: (370-5) , Fax: (370-5) , info@teltonika.

ZAPPY 3 OWNER S MANUAL. Read this manual completely before riding your Electric ZAPPY 3.

Safety instructions VEGAVIB VB6*.GI*******

CONGRATULATIONS! TABLE OF CONTENTS. 1 Safety Warnings 2 About Your Wheels 3 Setting Up Your Wheels 7 Care and Cleaning 8 Warranty

Texas Instruments 30X IIS Calculator

ASSEMBLY MANUAL SE-4S35

We assume your students are learning about self-regulation (how to change how alert they feel) through the Alert Program with its three stages:

DEFINING %COMPLETE IN MICROSOFT PROJECT

Small pots lump sum payment instruction

Answer: A). There is a flatter IS curve in the high MPC economy. Original LM LM after increase in M. IS curve for low MPC economy

Laser Distancer LD 420. Operating instructions

HALL EFFECT SENSORS AND COMMUTATION

Tools. Spanners Screwdrivers Spoke key

1. Measuring association using correlation and regression

ebike City OPERATING MANUAL

Volkswagen Jetta, Golf, GTI 1999, 2000 Brake System 46 Brakes - Mechanical Components (Page GR-46)

Certificate No ONTARIO COURT (PROVINCIAL DIVISION) - versus - PAULO RAPOSO TRANSCRIPT OF PROCEEDINGS

500 Series Photoelectric Detectors

benefit is 2, paid if the policyholder dies within the year, and probability of death within the year is ).


The Greedy Method. Introduction. 0/1 Knapsack Problem

Contents. 1 Introduction Safety Signal Words...2

SPEE Recommended Evaluation Practice #6 Definition of Decline Curve Parameters Background:

U SER MANUAL. Please read pages 6 and 7 before your first ride! Please perform the functional check on pages 8 and 9. before every ride!

PROPER BIKE USE. ATTENTION: Aforementioned checks should be done by the seller during purchase. It s buyers responsibility to control it.

An Alternative Way to Measure Private Equity Performance

Help is a tou ch of a button away. Telecare - keeping you safe and independent in your own home. i Personal emergency equipment

SERVICE MANUAL. Corpus 3G. Seat system for electric wheelchair

Lithium-ion Rechargeable Battery

Vembu StoreGrid Windows Client Installation Guide

Tuition Fee Loan application notes

Application Specification Hermaphroditic Blade and Receptacle Connector 15 MAR 10 Rev E

Worksman PortoTrike: The Compact Deluxe Adult Folding Tricycle Assembly Instructions, Parts List, and Owners Manual

Uncrystallised funds pension lump sum payment instruction

IS-LM Model 1 C' dy = di

Study on Model of Risks Assessment of Standard Operation in Rural Power Network

SERVICE PARTS LIST PAGE 1 OF 6 BASE ASSEMBLY SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS 12" DUAL BEVEL COMPOUND MITER SAW B27A

S&G Model 2937 Group 1 Combination Lock

Canon NTSC Help Desk Documentation

Bicycle Owner s Manual

VT SERIES. Owners Manual VARIABLE TRAVEL MOUNTAIN BIKE

Rear wheel brakes, servicing. Стр. 1 из 45. Note:

Rating when used as a weight carrying hitch without spring bars:

SPILL PALLETS & CONTAINMENT

MEASURING WHEEL ALIGNMENT

BICYCLE OWNER S MANUAL R E A D T H I S B E F O R E U S I N G Y O U R N E W B I C Y C L E

Section 5.4 Annuities, Present Value, and Amortization

Bicycle Owner s Manual 9th Edition, 2007 This manual meets EN Standards 14764, and

WARNING! WARNING! ENGLISH 18 ENGLISH

PEDAL CAR - GO CART ASSEMBLY & OPERATING INSTRUCTIONS

SMPM Male Printed Circuit

Module 2 LOSSLESS IMAGE COMPRESSION SYSTEMS. Version 2 ECE IIT, Kharagpur

Problem Set 3. a) We are asked how people will react, if the interest rate i on bonds is negative.

Hosted Voice Self Service Installation Guide

Chapter 11 Torque and Angular Momentum

DR125 and DR150 Hensim Dirt Runner 125cc and 150cc Dirt Bike (VIN PREFIX LLCH or LUAH)

EN CITY AND TREKKING BICYCLES. Owner s Manual

Trivial lump sum R5.0

HOME GYM. Model. Retain This Manual for Reference OWNER'S MANUAL.

INSTRUCTIONS. FLHR/C/S (Road King) FRONT END LOWERING KIT 1WARNING -J03242 REV General. Removal (Left and Right Forks) Kit Number

Range Road RR Series Semi-Automatic Firewood Processor. Crated Unit Assembly Manual

RELIABILITY, RISK AND AVAILABILITY ANLYSIS OF A CONTAINER GANTRY CRANE ABSTRACT

Operator s Manual CLK-Class Coupe

BOSCH ACTIVE LINE MANUAL GAZELLE WITH BOSCH ACTIVE LINE SYSTEM

Introducing Online Reporting Your step-by-step guide to the new online copy report Online Reporting

6 inch A-Arm Lift Kit WARNING: / installation instructions. will fit CLUB CAR DS. included:

User manual and assembly instructions. Models: Postman, Sunbather, Candy, Steeler, Electrifier, Patriot

TABLE OF CONTENTS. Section 1 - Assembling your new pit bike.


Traffic State Estimation in the Traffic Management Center of Berlin

TECHNICAL BULLETIN. Meritor WABCO Cab Leveling Valves and Chassis Leveling Valves. How the Cab Leveling and Chassis Leveling Valves Work

DR90. Baja Motorsports Inc. P.O. Box Phoenix, AZ Toll Free: PART NUMBERS AND PRICES ARE SUBJECT TO CHANGE 1 of 51

DLC:GH B6CJ6A HJEEA:B:CI

Easy Fit Siren-Based Alarm system (EF-BX)

DM-PD (English) Dealer's Manual PD-MX80

Front axle components, overview

Important: Please read these instructions carefully and completely before starting the installation. TITAN Fuel Tanks

Calculating the high frequency transmission line parameters of power cables

Schluter -KERDI-BOARD Substrate, building panel, bonded waterproofing

1/29/2008 DR125 / DR150. Baja Motorsports Inc. P.O. Box Phoenix, AZ Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 55

INSTALLATION GUIDE. If you bought a complete kit with battery, please proceed with the installation guide.

Transcription:

2 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 3 ASSEMBLY FROM THE BIKEGUARD Assemblng the bke from the BkeGuard s no wtchcraft, but you should proceed wth care and delberaton. Unprofessonal assembly can render the bke unsafe. Frst we should lke to make you famlar wth the varous components of your Canyon. Unfold the front cover of your bcycle manual Mountan bke. Here you wll fnd the llustraton of a Canyon bke showng all the essental components. Keep ths page folded out whle you are readng. Ths means that you can quckly fnd n the text the component that s beng referred to. The llustraton shows an arbtrary Canyon mountan bke ths s not what every bke wll look lke. Frst, open the BkeGuard. To do ths, only use a box cutter or a smlar knfe wth a very short blade. Never use any knd of knfe on the bcycle tself. CHECK THE CONTTS OF THE BIKEGUARD The BkeGuard contans the assembled frameset wth the rear wheel mounted and all add-on parts as well as the front wheel that s sometmes packed n a wheel bag, the saddle wth seat post, whch may be connected wth a cable to a control unt to be mounted on the handlebars. In addton, the BkeGuards contans a box wth small parts (e.g. quck-release or thru axle, reflectors, possbly pedals) and the Toolcase wth Canyon Torque Wrench ncl. bts, full suspenson pump, Canyon assembly paste and the bcycle manual mountan bke wth enclosed CD. If you have a bke wth 29 and 27.5 nch tyres, the box wth small parts and the Toolcase may be stowed n uprght poston at one end of the BkeGuard. Do not work on your Canyon wth a box cutter. You may damage the component or hurt yourself. Be sure to use scssors where needed. GERAL INFORMATION ON MOUNTAIN BIKE ASSEMBLY Your Canyon had been fully assembled at the factory and gven a test run. The bcycle s fully functonal wthout any further adjustments beng made once the assembly steps explaned below have been completed. After carryng out assembly work, always do a test rde n an unfrequented place or on a quet road. The followng secton gves you a concse descrpton of the assembly. In the event that you are nether sklled nor experenced n that knd of work, please read the more detaled chapters n your bcycle manual Mountan bke; also observe the nstructons of the component manufacturers on the enclosed CD. Before your frst rde, carry out the checks descrbed n chapter Before every rde. It s best to use a workstand that holds the frame from nsde at three ponts or else ask someone to help whle you assemble your bke. Do not clamp a frame tube or a carbon seat post of your Canyon n the holdng jaws of the workstand! Use a sutable alumnum seat post for clampng nstead. If you have a heght-adjustable seat post, do not clamp the bke on a movable part, but only on the bottom part whch s removed far enough. When nsertng or pullng out the heght-adjustable seat post, make sure to pull n or out the cable where t comes out of the frame to prevent any breakng of the cable. The easest and safest way to assemble the bke s when you use a workstand or ask someone to help you. Share the pleasure that your new Canyon brngs and ask a helper to assst you n unpackng t from the Bke- Guard and n assemblng t.

4 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 5 USING THE CANYON TORQUE WRCH USING THE CANYON ASSEMBLY PASTE We regard the use of a torque wrench as essental so as to ensure the two parts can be fxed together securely and safely. Put the matchng bt nto the holder of the Canyon Torque Wrench. Insert the Allen key fully nto the screw head. Carbon fbre components are partcularly vulnerable to damage caused by excessve clampng force. Canyon assembly paste creates extra frcton between two surfaces, allowng the necessary torque value to be reduced by up to 30 %. It also retans ts effectveness n wet condtons and provdes maxmum protecton aganst corroson. Canyon assembly paste can be used for all carbon and alumnum connectons. It s deal for ths purpose, as t does not harden. Exceedng the maxmum torque at the clampng bolts (e.g. at the stem, seat post or seat post clamp) leads to an excessvely hgh clampng force. Ths can cause the component to fal and hence there s a hgh assocated rsk of accdents. In addton, the product guarantee would be null and vod n such a case. Screws or bolts that are too loose or are done up too tghtly can cause a falure and hence lead to an accdent. Always follow exactly the tghtenng torque detals from Canyon. Slowly turn the handle of the Canyon Torque Wrench. Once the bolt s gettng tght, the ponter moves over the scale. Stop the turnng movement as soon as the ponter reaches the number for the specfed torque. Assemble your Canyon usng the Canyon Torque Wrench enclosed wth the BkeGuard. Ths s especally useful n the clampng areas of handlebars and stem, steerer tube and stem and seat post and seat tube,.e. three areas where too much clampng force can damage ether component, causng component falure or vodng the warranty. By reducng the clampng force, Canyon assembly paste releves stress on senstve carbon surfaces, preventng damage to fbres or the crackng of the carbon substructure. Make t a rule to use assembly paste on seat posts of mountan bkes to acheve a frm seat of the seat posts. Lowerng the seat post durng off-road use scratches the surface a lttle. Ths s normal wear and no reason for complant. If you want to adjust the seat post frequently, Canyon recommends that you mount a heght-adjustable seat post.

6 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 7 UNPACKING HOW TO MOUNT HEIGHT-ADJUSTABLE SEAT POSTS Pror to applyng Canyon assembly paste, remove drt partcles and lubrcant resdues from the surfaces to be treated. Apply a thn and even flm of Canyon assembly paste to the cleaned surfaces usng a brush or a chamos. Take out the box wth the small parts and put t asde. Remove the protectve cardboard at one end. Remove the Toolcase wth the bcycle manual Mountan bke and the tools from the box wth the small parts. If your Canyon has a heght-adjustable seat post, mount the heght-adjustable seat post before lftng the Canyon out of the Bke- Guard. The heght-adjustable seat post s ready-for-use connected by means of a cable runnng through the seat tube wth the control lever mounted at the handlebars. Undo the band wth Velcro fastener fxng the saddle and the seat post to the front wheel. Mount the components, as specfed. Use the Canyon Torque Wrench and never exceed the prescrbed maxmum tghtenng torque! Remove excessve Canyon assembly paste and re-seal the small sachet after use. Remove the protectve cap from the top end of the seat tube. Remove the protectve cardboard at the other end. If you have a bke wth 29 and 27.5 nch tyres, the box wth small parts and the Toolcase may be stowed n uprght poston at one end of the BkeGuard. In the BkeGuard the control lever of the heght-adjustable seat post s not necessarly mounted to the handlebars. Open the quck-release or the seat post bnder bolt at the seat tube. Read the chapter How to use quck-releases and thru axles n your bcycle manual Mountan bke beforehand. Carefully place the seat post on the rear wheel. Take out the cardboard box wth the front wheel and put t asde. Carefully remove the protectve flm from the seat post.

8 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 9 HOW TO MOUNT CONVTIONAL SEAT POSTS Apply a lttle Canyon assembly paste to the bottom part of the seat post and nsde the seat tube or n the clampng area of the seat post. You should be able to nsert the seat post easly nto the frame wthout pressng or turnng. If you are not, loosen the seat post bnder bolt a lttle more. Brng the saddle nto algnment and close the quck-release or the seat post bnder bolt. Take care not to overtghten the seat post bnder bolt or quck-release. Remove the protectve flm from the saddle, f avalable. Remove the saddle and the seat post wth the front wheel packed n the cardboard box and put these parts carefully asde. Undo the band wth Velcro fastener fxng the saddle and the seat post to the front wheel and put these parts asde. Keep the seat post n one hand and take hold of the seat post cable where t comes out of the frame. Whle carefully nsertng the seat post wth one hand nto the seat tube, pull out the cable wth the other hand. Make sure the cable of the heght-adjustable seat post does not break durng the assembly. Slde the seat post nto the seat tube to the desred mnmum saddle heght. Please note the MIN/MAX markng on the seat tube. Be sure to read the notes gven n chapter Adjustng the saddle to the correct heght as well as the permtted torques n chapter General notes on care and nspecton of your bcycle manual Mountan bke and also follow the operatng nstructons of the component manufacturers on the enclosed CD. Lft the frame carefully off the BkeGuard and make sure t stands safe. Ask your helper, f necessary, to hold the bke. Keep the entre packagng materal as well as the BkeGuard n a dry place. If you ntend to shp your Canyon or to take t wth you on a trp, you wll have everythng at hand. Remove the Toolcase wth the bcycle manual Mountan bke and the tools from the small parts box. The front wheel may be packed add tonally n a wheel bag.

10 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 11 MOUNTING THE HANDLEBARS Lft the frame ncludng add-on parts and rear wheel carefully off the BkeGuard and make sure t stands safe. Ask your helper, f necessary, to hold the bke. Slde the seat post nto the seat tube to the desred mnmum saddle heght. Please note the MIN/MAX markng on the seat tube. Brng the saddle nto algnment and close the quckrelease or the seat post bnder bolt. Take care not to overtghten the seat post bnder bolt or quck-release. In packed condton the handlebars are not assembled, the stem s however assembled accurately. Do not make any changes to the stem. Undo the band wth Velcro fastener n the bottom area of the fork. Turn the stem ncludng fork towards the front,.e. n drecton of moton. Make sure the cables and lnes are not twsted. Let the handlebars carefully hang down or ask your helper, f necessary, to hold the handlebars. Apply a lttle Canyon assembly paste to the bottom part of the seat post and nsde the seat tube or n the clampng area of the seat post. You should be able to nsert the seat post easly nto the frame wthout pressng or turnng. If you are not, loosen the seat post bnder bolt a lttle more. Remove the protectve flm from the saddle, f avalable. Be sure to read the notes gven n chapter Adjustng the saddle to the correct heght as well as the permtted torques n chapter General notes on care and nspecton of your bcycle manual Mountan bke and also follow the operatng nstructons of the component manufacturers on the enclosed CD. Keep hold of the handlebars and undo the band wth Velcro fastener n the top area at the frame. Hold the handlebars tghtly whle dong ths so that they cannot drop and get damaged. Take the Canyon Torque Wrench and put the bt matchng the faceplate bolts nto the holder. Release the clampng bolts of the stem faceplate completely and remove the faceplate.

12 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 13 MOUNTING THE IMPACT PROTECTION UNIT (IPU) Squeeze out some Canyon assembly paste and apply a thn layer of carbon assembly paste on the nner sde of the faceplate as well as n the clampng area of the stem body. Poston the faceplate on the handlebars. Retghten the clampng bolts of the faceplate evenly n a cross pattern untl they lghtly hold the handlebars n place. Brng the handlebars roughly nto the adequate poston so that the brake levers slghtly pont downwards. Some Canyon models wth carbon frame are ftted wth an Impact Protecton Unt or IPU, whch s an end stop. Ths IPU prevents the handlebars or ts fttngs from touchng the top tube. Whether or not your Canyon has an IPU can be found out by the two thread holes on the top tube drectly behnd the headset. Make sure the stem ncludng handlebars shows n drecton of moton. Poston the IPU on the top tube wth the rounded sde pontng n drecton of moton and the bevelled part to the rear levellng off wth the top tube. If your Canyon shows these two holes, take out the Impact Protecton Unt wth the two Allen bolts from the box wth the small parts. Poston the handlebars by means of the markng accurately centred n the stem clamp. Make sure the bowden cables and the lnes are not twsted or bent, but run n a smooth curve to the cable stops or brakes. Make sure the upper and lower clampng slots between faceplate and stem body are parallel and dentcal n wdth. Release the clampng bolts, f necessary, and re-tghten them slghtly and evenly. At ths stage the mountan bke s not yet ready-for-use. Carry out the fnal adjustment and fxng of the handlebars, as descrbed further below n chapter Adjustng and mountng the handlebars. If you rde wthout IPU, you are at rsk that the handlebars or fttngs wll ht the top tube. Ths can result n damage to the frame. Insert both bolts nto the holes and turn them by two to three turns. You should be able to turn the bolts nearly wthout resstance. Once you have turned both bolts so far take the Canyon Torque Wrench ncludng matchng bt. Tghten both bolts untl the bolt heads are flush n the countersunk surface of the IPU. Fnsh by tghtenng both bolts to a torque value of 3 Nm.

14 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 15 ADDITIONAL STEPS IN CASE OF A HEIGHT- ADJUSTABLE SEAT POST OPTION 1: SRAM or Avd brake and Shmano shft lever OPTION 2: SRAM or Avd brake and SRAM shft lever The control lever of the heght-adjustable seat post s already mounted to the handlebars or not mounted. If t s not yet mounted, remove the protectve flm from ths unt. The shft lever s mounted to the handlebars, the brake lever however not. Remove the protectve flm from the rght brake lever. Tghten the control lever together wth the rght brake lever to the handlebars. Nether the shft lever nor the brake lever s mounted to the handlebars. The control lever clamp s addtonally ftted wth a connectng pece named Matchmaker. The bolt for the assembly of the shft lever to the Matchmaker s ether n the Matchmaker tself or loosely screwed nto the shft lever. Tghten the bolt to the tghtenng torque of 5-6 Nm specfed by SRAM. Remove the protectve flm from the rght shft lever. Undo the fxng bolt from the shft lever. Take the matchng bt from the Toolcase and release the Torx screw from the control lever. Brng the brake lever n the same poston as the left brake lever assembled by the manufacturer. Tghten the bolt to the tghtenng torque of 5-6 Nm specfed by SRAM. Remove the protectve flm from the rght brake lever. Tghten the control lever together wth the rght brake lever to the handlebars. Assemble the shft lever to the Matchmaker. Tghten the bolt to the tghtenng torque of 2.8-3.4 Nm specfed by SRAM. Use the Canyon Torque Wrench and do not exceed the maxmum tghtenng torque! Do not use brute force when changng the poston of the brake lever and the control lever of the adjustable seat post. There s only one poston whch allows easy reach of the bolt. Brng the brake lever n the same poston as the left brake lever.

16 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 17 OPTION 3: Shmano brake and Shmano shft lever MOUNTING THE FRONT WHEEL Remove the front wheel from the protectve cardboard and from the wheel bag, f avalable. Front wheel wth quck-release The brake lever and the shft lever are mounted to the handlebars. Mount the control lever to the handlebars on the nner sde of the brake and shft lever clamps. Screw the bolt wthout tghtenng t, so that the control lever can stll be turned and shfted. Release the bolt of the adjacent brake lever clamp and turn the brake lever downwards. Remove the protectve flm from the fork, f avalable. It s recommended that you remove the protectve materal n general by hand. If that s not possble, t s best to use scssors. Do not use a box cutter. Remove the transport locks from the front wheel brake. For more nformaton about brakes, read chapter The brake system n your bcycle manual Mountan bke; also observe the nstructons of the component manufacturers on the enclosed CD. Take the quck-release for the front wheel out of the small parts box. Release the counternut and remove one of the sprngs from the quck-release. Poston the lever wthn easy reach. Now you can tghten the bolt of the control lever wth the Canyon Torque Wrench. Tghten the bolt to the tghtenng torque of 5-6 Nm specfed by SRAM. Turn the brake lever downwards and brng t nto the same poston as the other one. Tghten the bolt to the tghtenng torque of 6-8 Nm specfed by Shmano. If your Canyon has dsc brakes, check before mountng the wheel whether the brake pads rest snugly n ther seats n the brake callper body. Ths s the case when the gap between the brake pads s parallel. Insert the quck-release nto the hollow front wheel axle. Make sure there s one sprng on ether sde of the hub. When mountng the sprngs on ether sde of the quck-release, make sure ther small-dameter ends face the hub. The quck-release lever s mounted to the left sde,.e. opposte the chan drve.

18 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 19 Front wheel wth thru axle Tghten the counternut of the quck-release by no more than two full turns. Read up on quck-releases n chapter How to use the quck-releases and thru axles n your bcycle manual Mountan bke; also observe the nstructons of the component manufacturers on the enclosed CD. Make sure the front wheel s accurately centred between the fork blades. Make sure the quck-release lever and the drop-out safety-tabs are properly closed. After mountng the wheel and tghtenng the quck-release pull the brake lever several tmes and spn the wheel subsequently. The rotor must not drag on the brake callper and normally not on the brake pads. Take the thru axle for the front wheel out of the small parts box. Rock Shox Maxle and Maxle-Lte-thru axle system 15 or 20 mm (e.g. Revelaton, Reba, SID, Lyrk) Make sure the quck-release lever s completely open and les n the axle recess. As soon as the axle thread engages wth the thread of the left fork leg, close the axle by turnng t clockwse. Durng the frst rotatons you should be able to rotate the thru axle nearly wthout resstance. Mount the front wheel and make sure you gude the rotor between the brake pads carefully. Close the quck-release and verfy that the wheel s securely fxed. Read the chapter How to use quck-releases and thru axles n your bcycle manual Mountan bke beforehand. New brake pads of dsc brakes have to be bedded n before they reach ther optmum brakng performance. For more nformaton read chapter The brake system n your bcycle manual Mountan bke. If your bke s equpped wth a Maxle thru axle system wth quck-release lever, put the front wheel nto the fork and mount the rotor n the brake callper. Brng the front wheel nto the rght poston between the drop-outs and slde the axle wth open Maxle quck-release lever from the rght sde through the drop-out and the hub. Now turn the lever forcefully clockwse untl the axle s hand-tght. Make sure the quck-release lever does not slp out of the axle recess durng tghtenng. Fnsh by closng the Maxle thru axle quckrelease lever lke a usual quck-release lever. The quck-release lever should not stand out to the front and should ft snugly aganst the lower leg.

20 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 21 Fox E-Thru 15 mm As soon as the axle thread engages wth the thread of the rght fork leg, close t by turnng t clockwse. Durng the frst rotatons you should be able to rotate the thru axle nearly wthout resstance. Tghten the axle a lttle and then release t by about a thrd of a turn. Put the front wheel nto the fork and mount the rotor at the same tme n the brake callper. Brng the front wheel nto the rght poston between the drop-outs and slde the axle wth open E-Thru quck-release lever from the left sde through the drop-out and the hub. Close the E-Thru quck-release lever lke a usual quck-release lever. From the start of the closng movement up to about the frst half of ts travel the lever should move very easly wthout clampng the wheel, whereas over the second half of ts travel the force you need to move t should ncrease consderably. Towards the end of ts travel the lever should be very hard to move. In ts end poston the quck-release lever should be tght so that t can no longer be turned. Make sure the quck-release lever does not stand out to the front or to the sde. The best closng poston s n nearly uprght poston n front of the lower leg. Rock Shox Maxle Lte thru axle system 15 mm (e.g. Pke, from model year 2014) Close the Maxle thru axle quck-release lever lke a usual quck-release lever. From the start of the closng movement up to about the frst half of ts travel the lever should move very easly wthout clampng the wheel, whereas over the second half of ts travel the force you need to move t should ncrease consderably. Towards the end of ts travel the lever should be very hard to move. As soon as the axle thread engages wth the thread of the rght fork leg, close t by turnng t clockwse. Durng the frst rotatons you should be able to rotate the thru axle nearly wthout resstance. Tghten the axle a lttle and then release t by about a thrd of a turn. If the lever cannot be closed completely, reopen t and turn the axle a lttle antclockwse. Try closng the quck-release lever once agan. Use the palm of your hand whle your fngers pull on an mmovable part, such as the fork leg, but not on a spoke or the rotor. The new Maxle Lte system used at present only wth Pke dffers from the more known Maxle system n ts handlng. The handlng s nearly dentcal to that of the Fox E-Thru system. Put the front wheel nto the fork and mount the rotor at the same tme n the brake callper. Brng the front wheel nto the rght poston between the drop-outs and slde the axle wth open Maxle Lte quck-release lever from the rght sde through the drop-out and the hub. If the lever cannot be closed completely, reopen t and turn the axle a lttle antclockwse. Try closng the lever once agan. Use the palm of your hand whle your fngers pull on an mmovable part, such as the fork leg, but not on a spoke or the rotor. In ts end poston the quck-release lever should be tght so that t can no longer be turned. Make sure the quck-release lever does not stand out to the front or to the sde. The best closng poston s n nearly uprght poston n front of the lower leg.

22 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 23 Fox 20 mm (36 Float/Talas/Van) ADJUSTING AND MOUNTING THE SADDLE AND THE SEAT POST The 20-mm thru axle system provdes several applances to fx the front wheel. To mount the front wheel open both quck-release levers n the bottom area of both fork legs. Put the front wheel nto the fork and mount the rotor at the same tme n the brake callper. As soon as the axle thread engages wth the thread of the left fork leg, close t by turnng t clockwse. Durng the frst rotatons you should be able to rotate the thru axle nearly wthout resstance. Tghten the axle untl t s hand-tght. Re-fold the lever of the thru axle. Measure the saddle heght of your prevous bcycle from the mddle of the bottom bracket up to the top edge of the saddle n the mddle of the saddle. Then transfer the saddle heght to your new Canyon. Slde the seat post nto the seat tube to the desred saddle heght. Brng the saddle nto algnment and do not overtghten the quck-release or the seat post bnder bolt,.e. do not exceed the permssble maxmum torque. Use the Canyon Torque Wrench. Remove the protectve flm from the saddle, f avalable. Brng the front wheel nto the rght poston between the drop-outs and slde the axle from the rght sde through the drop-out and the hub. Unfold the lever from the axle. Check the tght ft of whatever wheel fastenng system possble after a few klometres (mles) or hours of use, at the latest however after 4 hours or 80 km (50 mles). A loose wheel fastenng can throw the rder off hs bke wth unforeseeable consequences for lfe and lmb. Close both quck-release levers. From the start of the closng movement up to about the frst half of ts travel the levers should move very easly wthout clampng the wheel, whereas over the second half of ts travel the force you need to move t should ncrease consderably. Towards the end of ts travel you should clearly feel resstance. Use, f necessary, the palm of your hand whle your fngers pull on an mmovable part, such as the fork leg, but not on a spoke or the rotor. Be sure to read the notes gven n chapter Adjustng the saddle to the correct heght as well as the permtted torques n chapter General notes on care and nspecton of your bcycle manual Mountan bke and on the enclosed CD and also follow the operatng nstructons of the component manufacturers. Do not nsert the seat post further than necessary nto the seat tube. Due to the assembly paste the seat post s easly affected by scratches. Ths s not a reason for complant. Never rde your Canyon f the Mn/ MAX markng of the seat post s vsble. Never apply any grease or ol to clampng areas made of carbon! The Canyon Perfect Poston System (PPS) offers you the possblty to select your Canyon perfectly tuned to your body wthout a test rde. For more detals on the PPS vst our webste at www. canyon.com

24 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 25 ADJUSTING AND MOUNTING THE HANDLEBARS Make the adjustments of the handlebars wth the front wheel mounted and the tyre nflated to the sutable pressure. The brake levers of a readyfor-use mountan bke pont slghtly downwards. When you st n the saddle wth your fngers on the brake levers the back of your hands should form a straght lne wth your forearms. Use the Canyon Torque Wrench and fnsh by tghtenng the clampng bolts n cross pattern. Do not exceed the maxmum tghtenng torques manly prnted on the stem! MOUNTING THE PEDALS Before mountng the pedals, check the markng on the pedal axles frst. R stands for rght pedal and L for left pedal. Note that the left pedal has a left-handed thread that has to be tghtened contrary to the drecton you are accustomed to,.e. antclockwse. Screw each pedal manually nto the thread of ts crank by two to three full turns. Contnue by usng a pedal spanner to tghten the pedals frmly. Bar ends on mountan bkes are usually ftted slghtly angled. Your hands should rest on them wth your wrsts relaxed and not turned outward too far. Canyon mountan bkes can be ftted wth standard pedals of the major brands. Apply a thn layer of standard assembly grease on the pedal threads before screwng n the pedals. Some pedal types have to be tghtened wth an Allen key. Assemble your Canyon usng the Canyon Torque Wrench enclosed wth the BkeGuard. Check the relable ft of the pedals after about 100 km (60 mles). The pedals can come loose, and ths can destroy the thread and throw the rder off hs bke. Also check the relable ft of the other bolts accordng to the prescrbed tghtenng torques.

26 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 27 HOW TO INFLATE THE SUSPSION FORK ADD-ON PARTS MAKING YOUR CANYON FIT FOR PUBLIC ROADS Before transport the suspenson fork was completely deflated. The suspenson fork has to be flled wth the proper ar pressure. Remove the cap of your suspenson fork. For more nformaton about suspenson forks, read chapter The suspenson fork n your bcycle manual Mountan bke; also observe the nstructons of the component manufacturers on the enclosed CD. Inflate the suspenson fork wth the specal pump enclosed wth the BkeGuard, accordng to the recommendatons on the sprng rate of the fork manufacturer. You wll fnd the operatng nstructons of the suspenson fork manufacturers on the enclosed CD. HOW TO INFLATE THE REAR SHOCK Inflate the rear shock wth the specal pump enclosed wth the BkeGuard, accordng to the recommendatons of the rear shock manufacturer. You wll fnd the operatng nstructons of the rear shock manufacturers on the enclosed CD. Fx the whte reflector to the handlebars and the red reflector to the seat post as well as a bell. Improperly adjusted suspenson forks are lable to malfuncton or damage to the suspenson fork. You wll fnd the operatng nstructons of the fork manufacturer on the enclosed CD. Read them thoroughly before nflatng the suspenson fork and before your frst rde! If you have a full suspenson mountan bke you have to check the ar pressure. Open the cap of your rear shock. Improperly adjusted rear shocks are lable to malfuncton or damage to the rear shock. For more nformaton about rear shocks, read chapter Full Suspenson n your bcycle manual Mountan bke; also observe the nstructons of the component manufacturers on the enclosed CD. You wll fnd the operatng nstructons of the rear shock manufactur- ers on the enclosed CD. Read them thoroughly before nflatng the rear shock and before your frst rde! Fnsh by mountng the spoke reflectors. Make sure you mount two reflectors opposte of each other to the spokes of the front wheel and two reflectors opposte of each other to the spokes of the rear wheel. Read up on the road traffc regulatons n the country where you use the bke. You can fnd further nformaton n chapter Legal requrements n your bcycle manual Mountan bke on the enclosed CD.

28 ASSEMBLY FROM THE BIKEGUARD ASSEMBLY FROM THE BIKEGUARD 29 CHECKING AND ADJUSTING After mountng the wheel and tghtenng the quck-release or the thru axle pull the brake lever several tmes and spn the wheel subsequently. After the wheel mountng do a brake test when statonary. Actuatng the brake lever should generate a clear-cut brakng response before the lever touches the handlebars. You can fnd further nformaton n chapter The brake system n your bcycle manual Mountan bke on the enclosed CD. Adjust the poston of the saddle and the handlebars and check that the handlebars, grps and seat post are securely fastened, as descrbed n chapter Adjustng the Canyon bke to the rder of your bcycle manual Mountan bke. Inflate both tyres to the maxmum pressure ndcated on the sde of the tyres. You can fnd more nformaton on tyres and nner tubes n chapter The wheels - tyres, nner tubes and ar pressure n your bcycle manual Mountan bke on the enclosed CD. Fnsh the assembly by carryng out thoroughly the tests descrbed n chapter Before your frst rde. The rotor must not drag heavly on the brake callper and normally not on the brake pads. Spn both wheels to make sure they run true. New brake pads of dsc brakes have to be bedded n. Check the proper functonng of the gears. Shft through all gears and make sure the rear deralleur does not collde wth the spokes when the chan runs on the largest sprocket. You can fnd further nformaton on adjustng the gears n chapter The gears n your bcycle manual Mountan bke on the enclosed CD. Your seat post must go nto the frame as a mnmum to as far as underneath the top tube and up to the MIN/MAX markng of the seat post. Never rde your Canyon f the Mn/ MAX markng of the seat post s vsble. After the assembly and the checkng, always do a test rde n an unfrequented place or on a quet road. Wrong assembly or mproper adjustments that become apparent n road traffc or durng off-road use can make you lose control of your Canyon! Check the relable ft of all bolts once agan accordng to the prescrbed tghtenng torques after 100 to 300 km (60 to 180 mles). For more nformaton, read chapters General notes on care and nspecton, Recommended tghtenng torques and Servce and mantenance schedule n your bcycle manual Mountan bke on the enclosed CD.