AUG 10 Rev L

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1 SL Jack Tool Kt [ ] Instructon Sheet AUG 10 PROPER USE GUIDELINES Cumulatve Trauma Dsorders can result from the prolonged use of manually powered hand tools. Hand tools are ntended for occasonal use and low volume applcatons. A wde selecton of powered applcaton equpment for extended -use, producton operatons s avalable. Pouch SL Seres 110 Connector Jack Tool Assembly (Shown n Locked Poston) Lacng Fxture INTRODUCTION Ths nstructon sheet covers the proper use and mantenance of Tool Kts [ ] for AMP NETCONNECT* SL Seres 110 and AMP--TWIST* 6S, AMP--TWIST 6 A S SL, and AMP--TWIST 7 A SSLJack Connectors. See Fgure 1. Ths tool kt s desgned to termnate: Product Descrpton SL Seres 110 Jack Connectors AMP -TWIST* 6S SL Jack Connectors AMP -TWIST 6 A S SL Jack Connectors AMP -TWIST 7 A S SL Jack Connectors Cable Type (AWG) Sold 24 Stranded Sold Stranded Sold 24 Stranded Sold Dmensons n ths nstructon sheet are n mllmeters [wth nches n brackets]. Fgures and llustratons are for reference only, and are not drawn to scale. To obtan nformaton on NETCONNECT* products, call PRODUCT INFORMATION at the number at the bottom of ths page, or vst the NETCONNECT webste at Fgure 1 Reasons for revson are gven n Secton 8, REVISION SUMMARY. 2. DESCRIPTION Tool kt part number for SL 110 Seres Jack Connectors conssts of: S Tool Assembly S Lacng Fxture S Hand Tool Pouch Tool kt part number for AMP--TWIST 6S, 6AS, and 7 A SSL Jack Connectors conssts of: S Tool Assembly S No lacng fxture S Hand Tool Pouch Read these nstructons carefully before usng ths tool Descrpton of SL Seres Jack Tool Assembly The tool assembly conssts of a sprng--loaded ram drven by a handle through a lnk. The ram, whch also acts as a handle lock (to keep the handle closed durng transportaton and storage), can move ndependently of the lnk for purposes of cable strppng and to unlock the handle. A sprng provdes the force necessary for the cable strppng operaton. A blade to place a score mark on fol covered cable par. All the parts are located nsde two housng shells. The housng features a scale for determnng strp length and an access hole for cable strppng. The tool assembly also provdes a means to store and retan Lacng Fxture when the fxture s not n use. Cuttng Blade Wre Postonng Slot Left Wre Lacng Gude Hnge Pn Cable Clamp (Vew of ) Fgure 2 Cuttng Blade Wre ID Label Sprng Pn Rght Wre Lacng Gude E2010 Tyco Electroncs Corporaton, Berwyn, PA TOOLING ASSISTANCE CENTER All Rghts Reserved PRODUCT INFORMATION TE logo and Tyco Electroncs are trademarks. *Trademark. Other product names, logos, or company names mght be trademarks of ther respectve owners. Ths controlled document s subject to change. For latest revson and Regonal Customer Servce, vst our webste at 1 of 6 LOC B

2 SL Jack Tool Kt [ ] 2.2. Descrpton of Lacng Fxture Assembly The lacng fxture s only used on SL Seres 110 Jack Connectors. Reference Pont Cable Strp Hole Ram 9. Remove the cut cable jacket, rp cord, bnder, and cross web fller f they exst, leavng only the twsted pars of wre. See Fgure 5. Each Lacng Fxture Assembly conssts of two wre lacng gudes that pvot around a pn. Refer to Fgure 2. Each wre lacng gude has a cut--off blade, to cut off the excess wre durng termnaton. In addton, Lacng Fxture contans a ball detent to assst n keepng the lacng fxture closed whle lacng the conductors. The fxture also contans a movable cable clamp, whchsusedtopreventcable movement durng the wre lacng process. Fgure 3 5. Pull the ram completely forward and nsert the cable through the strp hole untl the reference pont meets the outsde surface of the tool. See Fgure 4. Fgure 5 If the cable s partally scored, bendng the cable at the pont of the cut and pullng t away from the cable wll remove the cable jacket. 10. Open the lacng fxture and nsert the cable untl the cable jacket s algned wth the shelf. See Fgure 6. Algn Cable Jacket Wth Shelf 3. TERMINATION PROCEDURE FOR SL SERIES 110 JACK CONNECTORS 3.1. Termnatng Unshelded Cable 1. Prepare the tool by pullng the ram toward the lacng fxture, unlockng the handle. Lft the handle up and remove the lacng fxture. Pull the ram forward and return the handle to the locked poston. 2. Place the stran relef on the cable wth the crcular boss facng away from the end of the cable to be termnated. Refer to Fgure Place the cable next to the scale on the sde of the tool. Stop the end of the cable at the mark below the desred strp length (ndcated n mm). Refer to Fgure 3. A 35mm [1.378 n.] strp length s a good startng pont. 4. Grasp the cable at the end of the tool. That s consdered the reference pont for the scale. Fgure 4 6. Release the ram. The sprng wll provde the force for the cable strppng operaton. 7. Rotate the tool around the cable. Approxmately one and 1/4 turns are normally suffcent to cut through the cable jacket. Harder cable jackets may requre addtonal turns. An arrow next to the cable strp hole ndcates the drecton of rotaton for dfferent depth cuts. Rotatng the tool n the drecton of the smaller arrow wll provde a mnmal cut; rotatng the tool n the drecton of the larger arrow wll provde a deeper cut. It s recommended that the mnmum depth be cut frst. If a deeper cut s requred, rotate the tool n the drecton on the larger arrow. 8. Pull the ram forward and remove the cable. Fgure 6 11.Rotate the cable so that the pars of wres are orented approxmately wth the wrng label on the outsde of the lacng fxture. The blue and brown wres can be used as gudes. When usng color code standards T568A or T568B, these conductors are n the same locaton. 12. Close the lacng fxture around the cable. Lacng fxture contans a ball detent to keep the fxture closed. Ths fxture should be held by the cable clamp and by the bottom to keep the the cable from movng durng wre lacng. Refer to Fgure Followng the wre dentfcaton label, use the nsde towers between the the wre postonng slots to begn to separate the wre pars. Untwst just enough of the wre to lay straght across the lacng 2 of 6 Tyco Electroncs Corporaton

3 SL Jack Tool Kt [ ] fxture to the outsde wre poston slot. See Fgure 7. Hold Lacng Fxture Here If the jack connector s equpped wth a dust cover, the cover must be opened pror to nserton nto the tool. See Fgure 10. If the jack connector s termnated wth the cover closed, the connector wll be damaged and must be dscarded. Fgure 12 Hold Lacng Fxture Here Place Wres In Slots Fgure Orent the jack connector so that the color codng on the jack connector mates wth proper conductor of lacng fxture. Insert a jack connector nto the lacng fxture untl t s engaged by approxmately 4mm [.160 n.]. See Fgure 8. The blue and brown wres can be used as gudes. When usng color code standards T568A or T568B, these conductors are n the same locaton. Fgure Insert the lacng fxture (wth the jack connector) nto the tool. SeeFgure9. Fgure 9 Fgure 10 Dust Cover Open 16. When usng the lacng fxture and plastc SL Jack Connectors, squeeze the tool handle untl the hook on the bottom of the handle meets the top of the ram. See Fgure 11. Then release the handle and remove the lacng fxture and connector. Fgure If necessary, remove the cut wres from the lacng fxture and dscard them. 18. Remove the jack connector from the lacng fxture as follows: a. Hold the lacng fxture frmly wth one hand and the jack connector wth the other hand. b. Slghtly move (wggle) the connector back and forth whle pullng n opposte drectons. See Fgure 12. Be sure not to hold the lacng fxture by the cable clamp. Holdng the cable clamp wll provde addtonal force on the cable and make t dffcult to release the jack connector. 19. Open the lacng fxture and remove t from the cable and properly termnated jack connector. Inspect the connector to ensure the wres are bottomed n the housng slots and the wres were cut properly. 20. For unshelded jack connectors, poston the stran relef over the connector and snap nto place. Refer to Fgure 13. Crcular Boss Fgure If no further termnatons are requred, place the lacng fxture n the tool and lock the handle n the closed poston. The lacng fxture wll be retaned by the tool. Damaged product should not be used. If a damaged product s evdent, t should be cut from the cable and replaced wth a new one Termnatng Shelded Cable 1. Strp back the cable jacket approxmately 76.2mm [3.00 n.]. It s recommended that the mnmum depth be cut frst. If a deeper cut s requred, rotate the tool n the drecton of the larger arrow (Fgure 14). If the cable s partally scored, bendng the cable at the pont of the cut and pullng t away from the cable wll remove the cable jacket. Tyco Electroncs Corporaton 3 of 6

4 SL Jack Tool Kt [ ] 6. Open the lacng fxture and nsert the cable untl the top of the center splne fller s algned wth the shelf of the fxture as shown n Fgure 19. Fgure Remove rpcord f present. Do not cut the fol. See Fgure 15. Splne Fller Fgure Insert the SL Jack nto the sheld. See Fgure Fold the metal fol and dran wre back over cable jacket. Fgure 18 Fgure 15 Do NOT cut the dran wre. Fold back the fol toward cable jacket as shown n Fgure 16. Fgure Contnue as descrbed n the nstructons for termnatng unshelded cable (Paragraph 3.1, Steps 10 through 18). Fgure Pnch the top and bottom of the sheld whle smultaneously pnchng the sdes of the sheld. See Fgure Remove the clear wrappng from the twsted--par wres. Refer to Fgure 17. Fgure After removng the connector from the cable and nspectng t, place the fol so that the conductve sde s facng outward and the fol s over the twsted par conductors for 360. Pull the fol toward the jack, form fol around twsted conductors then fold back toward the cable jacket. See Fgure 20 and Fgure 21. Inspect the jack to ensure the wres are bottomed n the housng slots and the wres were cut properly. Fgure The top and bottom of the sheld should be on the nsde of the tabs on the left and rght sdes of the sheld. Lead sheld stran relef belts nto slots and contnue closng untl the holes n the tabs snap over the latches. See Fgure 24. Fgure Cut the center splne fller 12.7 mm [.500 n.] mnmum from the end of the cable jacket. See Fgure 18. Fgure Wrap the dran wre 360 around the fol. Fgure Frmly squeeze sheld belts tghtly around the fol. Fold the belt ends up and over the sheld as shown n Fgure of 6 Tyco Electroncs Corporaton

5 SL Jack Tool Kt [ ] The completed assembly should appear as shown n Fgure Frst open the handle. Ths releves the sprng pressure. Then removethelacngfxture. 2. Remove the three screws holdng the tool housngs together. Fgure Usng long--nosed plers, tghten the sheld by squeezng the crmp rbs provded. See Fgure 26 and Fgure 28. Fgure Use long--nosed plers to crmp the sheld belts over the sheld stran relef. Refer to Fgure 27 and Fgure Be sure that the sheld stran relef s makng 360 of contact wth the fol and dran wre. Fgure 27 Rb Fgure TERMINATION PROCEDURES FOR 6S SL JACK CONNECTORS, 6 A SSL JACK CONNECTORS, and 7 A SSL JACK CONNECTORS Refer to the followng nstructons for termnaton nstructons: Instructons Product Descrpton AMP -TWIST 6S SL Jack, Straght Ext Connnectors AMP -TWIST 6S SL Jack, Sde Ext Connnectors AMP -TWIST 6 A SSLJack Connectors AMP -TWIST 7 A SSLJack Connectors 5. MAINTENANCE WHEN TERMINATING THE ABOVE METAL CONNECTORS, do not squeeze the handle of the tool beyond the pont where the rear housng latches nto the front housng of the jack. Damage to the tool may result. Perodcally clean the tool. The tool s lubrcated at the factory and should not requre addtonal lubrcaton except durng blade replacement. 3. Carefully remove one of the housngs. 4. Remove the ram. Exercse cauton so that the sprng does not fly out of the housngs when the housngs are removed. DO NOT LOSE THE SPRING. 5. Remove the blade from the ram by removng the cap screw securng the blade. 6. Install a new strp blade. Be sure the back of the blade s up aganst the wall of the ram. 7. Tghten the cap screw that holds the strp blade. 8. Lubrcate the bottom of the ram surfaces wth CHEVRON{ Ultra--Duty EP2 grease or equvalent. 9. Install the sprng and place the prevously removed housng over top of the assembly. 10. Usng a small, thn object, compress the sprng untl the housngs can be pressed together. 11.Very lghtly, tghten the three cap screws. 12. Place the tool on a flat surface to algn the bottoms of the housng. 6. PARTS REPLACEMENT 13. Fully tghten the three cap screws. Rb Fgure 28 Plers (Typ) 6.1. Jack Connector Tool Strp Blade Replacement To replace the strp blade on Tool Assembly , refer to Fgure 30 and proceed as follows: 14. Algn the nsde of the legs of the housng that push aganst the lacng fxture. { CHEVRON Products Company San Ramon, CA Tyco Electroncs Corporaton 5 of 6

6 SL Jack Tool Kt [ ] Do not strp the top cap screw. 15. Slde the ram back and forth. 16. Remove any extra grease that may have entered the cable strp hole. Other replacement parts can be ordered through a Tyco Electroncs Representatve, or call , or send a facsmle of your purchase order to , or wrte to: CUSTOMER SERVICE (38--35) TYCO ELECTRONICS PO BOX 3608 HARRISBURG PA REVISION SUMMARY S Replaced strppng blade wth a two holed verson. Lnk Handle Left Housng Ram Ram Return Sprng Strppng Blade Score Blade Score Blade Assembly Rght Housng Fgure 30 6 of 6 Tyco Electroncs Corporaton