PEDAL CAR - GO CART ASSEMBLY & OPERATING INSTRUCTIONS

Transcription

1 PEDAL CAR - GO CART ASSEMBLY & OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo, CA Visit our Web site at: Copyright 2000 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions and replacement parts, please call

2 THANK YOU for choosing a HARBOR FREIGHT TOOLS product. For future reference, please complete the owner s record below: Model Serial No. Purchase Date SAVE THE RECEIPT, WARRANTY AND THESE INSTRUCTIONS. It is important that you read the entire manual to become familiar with the unit BEFORE you begin assembly. Technical Specifications Tool Name: Manual Pedal Car - Go Cart Item Number: Wheel Base: 41-5/8" Front Track: 30" Rear Track: 30" Ground Clearance at Pedal: 4-1/2 Tire Size: " Pneumatic 30 PSI, Ball Bearing Mounted Hubs Steering Wheel Size: 14-1/2" Seat Height: 17-1/2" Overall Dimensions: 58-1/4" x 36-1/8" x 30" Handle Bar Width: 13" Handle Bar Height: 34" Construction: All Steel Maximum Weight Capacity: 165 LBS. Maximum Tire PSI: 30 Warning: The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO THIS PRODUCT, BUT MUST BE SUPPLIED BY THE OPERATOR. The Operator PLEASE REMEMBER: Do not operate the product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment/reflexes might be impaired. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective gloves and non-skid footwear are recommended. Only one person on the Go Cart at a time. Do not exceed the 165 Lb. maximum weight capacity. The Go Cart is for Off-Road use only. Maintain caution when turning. Avoid excessively sharp turns. Only drive the Pedal Car - Go Cart during daylight hours when natural light conditions are good. Do not drive at night. An approved safety helmet must be worn at all times. Use only under adult supervision. #42822 Page 2

3 Assembly Your Pedal Car - Go Cart will require some minor assembly as indicated below. To assist you with assembly and operation please refer to the Operational Figures and to the Assembly Diagram on page 5 and the Parts List located on page 4. Before assembling, remove any traces of the packing grease from the Go Cart and wipe all parts thoroughly with a clean dry cloth. When cleaning do not use acetone, gasoline or paint thinner as these are dangerous to you and may also cause damage to plastic and rubber parts. Step 1) Step 2) Attach the Front Handle Assembly (B) to the Main Body (A). Slide the two (2) main tubes on the Main Body (B) into the Front Handle Assembly. Line up the holes and insert one Bolt (F) down through each side. Slide on Washer (F) and tighten into place with one Nut onto each Bolt. As necessary, attach the Handle Bar to the Front Handle Assembly (B) by lining up the holes on the Handle Bar with the holes on the round plate at the uppermost end of the Front Handle Assembly. Insert Bolts through the Handle Bar and round plate. Slide on Washers and tighten into place with Nuts (F)-see Figure 1. Figure 1 Insert Bolts Step 3) Step 4) Step 5) Slide each of the two front Wheels (D) onto the Axle. Slide on a Washer and screw in Bolt (E). Slide a Washer (E) onto each of the rear axles. Slide on the Wheels (D) and then slide on another Washer for each Wheel (D) and Axle. Insert Bolt and tighten into place. The position of the seat can be placed forward or to the back of the Frame. The Seat (C) has a post at the bottom. Insert the post into one of the square holes in the rear of the Go-Cart. Set the Seat according to the needs of the driver - see Figure 2. Insert Seat Post Figure 2-Inserting Seat Post #42822 Page 3

4 Operation Prior to operation of your Pedal Car - Go Cart make certain to apply oil to any moving parts. Oil should be applied to the Wheel Bushings, the Axles, and down into the Steering Column. The Pedal Car - Go Cart is moved forward or in reverse by pushing on the pedals. To slow down and stop the Go-Cart, pull up on the Brake Lever. It will push against the Wheel causing it to slow down and stop-see Figure 3. Brake Figure 3 Warning: Maintain a low speed for safety. Warning: Maintain caution when turning and avoid exceedingly sharp turns. Sharp turns may cause the Go-Cart to tip over, resulting in serious harm to the rider and possibly damaging the Go-Cart. After Operation-Maintenance Lubrication: STORAGE: For average use, lubricate regularly. Lubricate more frequently with increase in use. Store in a dry place to avoid rust and corrosion. IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE, DO NOT OPERATE THE PEDAL CAR - GO-CART. Unpacking UNPACK AND CHECK CONTENTS When unpacking your Manual Pedal Car Go-Cart, check to make sure the following parts are included. If any parts are missing or broken, please call HARBOR FREIGHT TOOLS at Part # Description Quantity Part # Description Quantity A Main Body 1 D Wheel 4 B Front Handle Assembly 1 E Assembling Hardware 1 C Seat 1 F Assembling Hardware 1 G Sprocket Assembly 1 (includes: sprocket, bearing, shaft and seal) #42822 REV 11/04 Page 4

5 Assembly Diagram - Manual Pedal Car - Go Cart G Note: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. #42822 REV 11/04 Page 5