Wilo COR MVI Booster Systems

Transcription

1 Wil COR MVI Bster Systems COR MVI Bster Systems March, 2013 Marcs D. Rimicher, Prduct Manager BS Market Segment, Prduct Management Department

2 Agenda 1. General Features and Benefits 2. General Technical Specificatins 3. Mdel Number Designatin 4. Perfrmance Data 5. Detailed Technical Features / Cnstructin Details 6. Cntrl Panel - Features and Benefits 7. Cntrl Panel Technical Specificatins 8. Sftware 9. Prduct Benefits / Functins 2 Wil COR MVI Bster Systems Marcs D. Rimicher

3 Features and Benefits Sizes / Series Pressure Differential Feet PSI 3 Wil COR MVI Bster Systems Marcs D. Rimicher

4 General Features and Benefits Scpe f Supply Fully self-cntained, factry assembled and tested, (cntrl functins and pressure) ready-t-cnnect pressure bsted system. Installer simply psitins the system, cnnects the inlet/utlet piping t the header/manifld assemblies and wires the incming pwer t the cntrl panel. Applicatins Pressurized water supply and water pressure bsting in residential, cmmercial and public buildings, hspitals, htels, department stres, sprts facilities, and irrigatin systems Excessively high r heavily fluctuating inlet/suctin pressure will require installatin f a pressure reducing valve t maintain a cnstant inlet pressure level Apprved Liquids Ptable and dmestic water, chilled water, r ther water Fluids which d nt chemically r mechanically attack pump wet end materials and are free f abrasive r fibrus matter Excellent Cmmercial Pump Warranty 24 mnths frm date f purchase 4 Wil COR MVI Bster Systems Marcs D. Rimicher

5 General Technical Specificatins Perfrmance Flw max. 420 US GPM Head (bst pressure) max. 540 ft (210 psi) Fluid temperature max. 150 F (70 C) Number f pumps 2, 3, r 4 Pump rated speed 3450 RPM Inlet pressure max. 145 psi Wrking pressure max. 250 psi Header/manifld sizes 2, 2 ½, 3 NPT, psi ANSI flanged (mdel dependent) Ambient temperature max. 90 F (40 C) Available vltages 3 phase , 460, 575V 5 Wil COR MVI Bster Systems Marcs D. Rimicher

6 Mdel Number Designatin CO COR-4 MVI 8004 Cmpact Bster System R Aut speed cntrl f the current base-lad pump by frequency cnverter 4 MVI Number f Pumps Vertical Multi-Stage, 304SS Pump Series Rated flw Q (US GPM) f single pump 04 Number f stages f each pump 6 Wil COR MVI Bster Systems Marcs D. Rimicher

7 Perfrmance Data COR-2 MVI With pump series MVI 15 / 30 / 50 / 80 Nminal flw range: 30 t 160 US GPM COR-3 MVI With pump series MVI 15 / 30 / 50 / 80 Nminal flw range: 40 t 240 US GPM COR-4 MVI With pump series MVI 15 / 30 / 50 / 80 Nminal flw range: 60 t 320 US GPM 7 Wil COR MVI Bster Systems Marcs D. Rimicher

8 Perfrmance Data Bst Pressures at Nminal Flw Rate MVI 15 Series: 32 t 234 psi MVI 30 Series: 30 t 216 psi MVI 50 Series: 35 t 203 psi MVI 80 Series: 35 t 115 psi 8 Wil COR MVI Bster Systems Marcs D. Rimicher

9 Family Curves COR-MVI-2 Pumps (3450), 60 Hz 9 Wil COR MVI Bster Systems Marcs D. Rimicher

12 Detailed Technical Features Materials f Cnstructin Fully assembled, tested, and prgrammed UL and cul apprved packaged systems Pumps: 2, 3, r 4 assembled pumps in parallel peratin MVI 15 / 30 / 50 / /230, 460, 575V /3 phase / 60 Hz All wetted parts: AISI 304 SS ( Stainless Steel) Base Plate: Galvanized steel grut type Vibratin islatin pads included Salt spray tested t be free f white rust fr at least 175 hurs and red rust fr at least 300 hurs 12 Wil COR MVI Bster Systems Marcs D. Rimicher

13 Detailed Technical Features Materials f Cnstructin Header / Manifld Assemblies: 304 Stainless Steel Check Valves: 316 Stainless Steel Islatin Ball Valves: Lead-free Brnze, NSF-61 Annex G apprved Cntrl Panel Pwder-cated carbn steel VFD fr base lad pump supplied Sensrs included Intercnnecting wiring 13 Wil COR MVI Bster Systems Marcs D. Rimicher

14 Detailed Technical Features Cnstructin Features Expansin Tank: 2 US Galln capacity Installed n the discharge header/manifld Butyl-rubber diaphragm: NSF-61, Annex G and fd grade cmpatible Rated pressure t 250 psi Pressure Sensr: 4 t 20 ma pressure sensr Installed at the discharge header/manifld t sense system pressure Delivers pressure feedback t the cntrller 14 Wil COR MVI Bster Systems Marcs D. Rimicher

15 Detailed Technical Features Cnstructin Features Pressure Gauges: Installed n suctin and discharge headers/maniflds Suctin gauge: psi Discharge gauge: psi Liquid-filled 4 face 15 Wil COR MVI Bster Systems Marcs D. Rimicher

16 Cntrl Panel Features and Benefits CC-Cntrller fr Pressure Bsting Systems Cnsiderable energy savings due t the right pressure and peratin nly as required Cmes with integrated frequency drive (VFD) which adapts t actual demand Easy peratin by means f prgrammable lgic cntrller Therefre, can be adapted t any pressure bsting applicatin. Large, 3-clr multiple language tuch screen display fr prgramming, peratin and diagnstics 16 Wil COR MVI Bster Systems Marcs D. Rimicher

17 Cntrl Panel Technical Specificatins Fault Signals Fault event the tuch display will turn red Alarm signal will be generated Maintenance staff can be infrmed via SMS text message r . Fault acknwledgment is dne via mbile phne ptinal. 17 Wil COR MVI Bster Systems Marcs D. Rimicher

18 Sftware Autmatic fault-actuated changever frm duty pump t standby pump Alternatin f base lad pump by pressure and time Fault lgging f the last 35 individual messages Service menus fr diagnstic checks 7-day prgramming mde fr systems requiring a secnd pressure level (similar t setback) Easy cmmissining due t custm factry applicatin specific set-up Operating n variable frequency cntrl The base lad pump cnducts a speed bump mmentarily lwering its speed The system lks fr zer pressure change meaning n system flw demand (head and flw check every 3 minutes) 18 Wil COR MVI Bster Systems Marcs D. Rimicher

19 Prduct Benefits Fault Signals Fault event the tuch display will turn red Alarm signal will be generated Maintenance staff can be infrmed via SMS text message r . Fault acknwledgment is dne via mbile phne ptinal. 19 Wil COR MVI Bster Systems Marcs D. Rimicher

20 Prduct Benefits Tuch screen prvides maximum ease f cntrl and peratin Menu with plain text in 3 different languages (English, French and Spanish) Pump and system status and the current system pressure are displayed in the tuch screen at all times Fully autmatic cntrl f 2 t 4 pumps with frequency cnverter via 4-20mA sensr with sensr line break detectin Tuch screen has 3 different backlighting clrs t indicate system status (OK, warning and fault) Three passwrd-prtected levels f system access Optinally, fault/alarm messages can be utput via SMS t up t 4 mbile telephnes, r transmitted t ther cmmunicatin tls (i.e. T a cmputer via the Internet) Remte fault reset via mbile telephne Fault histry memry stres up t 35 individual messages 20 Wil COR MVI Bster Systems Marcs D. Rimicher

21 Prduct Benefits Cnnectable BUS systems are pssible via ptinal mdules CANBus, PrfiBus, MdBus, Ethernet, LON Bar graph display f measured values Measured value simulatin prgram Emergency pump peratin withut PLC Selectable test run can be scheduled as desired Elapsed time indicatr fr each pump and system Autmatic changever t standby pump when there is a fault f an perating pump Mnitring f minimum and maximum system pressure with adjustable time transitins 21 Wil COR MVI Bster Systems Marcs D. Rimicher

22 Functins Unit Functins Wil pressure bster systems are cntrlled and managed by the COR Cmfrt Cntrller in cnjunctin with the respective pressure sensrs The pumps are started and stpped in cascade mde in respnse t flw demand variatins Accmplished by pressure-deviatin within the range between the set pressure levels Dividing the unit capacity acrss a number f small pumps ensures cnstant adaptin t the actual varying flw demand requirements within the limits f the set pressure levels 22 Wil COR MVI Bster Systems Marcs D. Rimicher

23 Functins Cmfrt System Functins Immediate start (withut any time delay) f the bster system takes place when the system pressure drps belw the switch ON level p n Sft start is accmplished via the frequency-cnverter-cntrlled base lad pump If the system flw demand exceeds the maximum maximum speed f the base lad pump (causing a slight decrease in system pressure), the secnd (r third, r furth) pump cmes t full speed and the base lad pump ramps dwn Final switch OFF will ccur at flw=0 Cntrlled by the micrprcessr Water hammer is eliminated due t VFD peratin 23 Wil COR MVI Bster Systems Marcs D. Rimicher

24 Functins Cntrl deviatin Setpint Speed f the base duty pump Cut-ut pressure level Cut-in pressure level 24 Wil COR MVI Bster Systems Marcs D. Rimicher

25 Questins/Cmments? 25 Wil COR MVI Bster Systems Marcs D. Rimicher