CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection Guide. Designed for Intelligence, Safety, and Reliability

Transcription

1 CENTERLINE 2500 Low Voltage Motor Control Centers and Switchgear Assemblies Selection Guide Designed for Intelligence, Safety, and Reliability

2 Table of Contents What s New 3 CENTERLINE 2500 Low Voltage Motor Control Centers 4 Select Network Technology 11 Network 11 IntelliCENTER Software 14 Select Structure 17 ArcShield Technology 23 Select Power Systems 24 Select Unit Designs 27 Unit Size 27 Unit Style 27 Rotary Operating Handles 30 Unit Disconnect Means 30 Stab Assembly 31 Control and Network Connections 32 Unit Doors 32 Control Power 33 Select Unit Types 34 Main and Feeder Units 34 Starter Units 41 Variable Frequency Drive (VFD) Units 50 Network, PLC, and I/O Compartments 58 Review MCC Technical Specifications 60 Selection Checklist 61 2 Rockwell Automation Publication 2500-SG001E-EN-P - August 2014

3 What s New E300 Electronic Overload Relay The E300 is the next generation, electronic overload relay from Allen-Bradley. Its modular design, communication options, diagnostic information, simplified wiring, and integration into Logix make it the ideal overload for motor control applications in an automation system. The E300 overload relay provides flexibility, reduces engineering time, and maximizes uptime for important motor starter applications. The E300 incorporates the newest technologies directly into the device to ease installation and configuration. Multiple accessories allow expansion up to four digital I/O and up to four analog I/O modules, along with a power supply and operator interface. On-device settings for configuring a network address, restoring factory default settings, and enabling security settings. Includes dual EtherNet/IP ports, an expansion I/O port, and removable terminal blocks. PowerFlex 525 AC Drives CENTERLINE 2500 Motor Control Centers are now packaged with PowerFlex 525 drives. The PowerFlex 525 drive is made up of two modules that can be detached for simultaneous and independent wiring installation and software configuration. This innovative design lets you begin mounting the power modules while configuring the control modules is performed elsewhere, thus helping speed up installation. The PowerFlex 525 has a common set of features and options to help you maximize your investment and improve your productivity. A standard USB connection helps you upload and download configuration files quickly. An embedded port for EtherNet/IP supports seamless integration into the Logix environment and EtherNet/IP networks. An integral LCD human interface module (HIM) supports multiple languages and features scrolling text to explain parameters and codes, easing configuration. Helps protect personnel with standard embedded Safe Torque-Off. AppView parameter groups help speed configuration for applications like conveyors, mixers, pumps and fans. A wide range of motor control options, including volts per hertz, sensorless vector control, closed loop velocity vector control and control for permanent magnet motors support many applications. 3

4 CENTERLINE 2500 Low Voltage Motor Control Centers Designed for Intelligence, Safety, and Reliability The Allen-Bradley CENTERLINE 2500 Motor Control Center (MCC) from Rockwell Automation uses the latest technology in motor control devices. The CENTERLINE 2500 MCC is designed and built for the demanding needs of global markets so it meets standards and requirements anywhere in the world. High Performance Motor Control Centers The CENTERLINE 2500 provides fully withdrawable units with the full range of IEC components, AC drives, soft starters, and other devices. For customers seeking simplified integration, the CENTERLINE 2500 MCC provides intelligent control with common communication protocols easily networked in the MCC. Because the CENTERLINE 2500 MCC is designed to international standards, customers can leverage corporate standards and control schemes on a global basis, achieve a consistent integrated architecture standard, and use uniform safety designs. Integrated Power Solution In addition to a complete line of motor control equipment, the CENTERLINE 2500 MCC also packages power distribution equipment. Your CENTERLINE 2500 MCC can include air circuit breakers, feeders, main-tie-mains, mains and transformers. This lets you have a totally integrated, low voltage power package. Features Fully withdrawable units Plug-in line, load, control, ground and network communications Four position withdrawal mechanism with dedicated Test position Easily removable without special tools High unit density, up to 24 units per column Rotary or flange handles Three or four wire power system capability Center-mounted, horizontal bus up to 4000 A Built-in EtherNet/IP or DeviceNet with IntelliCENTER technology Intelligent motor controls including electronic overload relays, AC drives, and soft starters Fully metric design (hardware and exterior dimensions) Air circuit breaker mains and feeders available Optional form 2b isolation provides more compact packaging 4

5 The CENTERLINE 2500 MCC is ideal for customers who want to leverage the same architecture, components, programming language, and networking regardless of where you do business, all while knowing you receive unparalleled support from a single-source provider. With more intelligent components and more options than other motor control center manufacturers, you can get a complete power, control, and information solution. CENTERLINE 2500 MCCs are packaged to meet your local specifications and are built on a common platform. IntelliCENTER Technology Networked CENTERLINE MCCs enhance performance through system-wide communications, sharing diagnostic information for predictive maintenance, and initiating warnings before potential faults occur. The CENTERLINE 2500 MCC delivers this by using IntelliCENTER Technology, a preconfigured and tested software that provides built-in networking. IntelliCENTER technology enhances the intelligence of an MCC by using built-in networking to capture information used for predictive maintenance, process monitoring, and advanced diagnostics. 5

6 Designed for Intelligence, Safety and Reliability Intelligent Motor Controls CENTERLINE MCCs with IntelliCENTER technology combine intelligent motor control and protection devices to give you an inside look at your motor control application. IntelliCENTER technology can provide advanced networking and diagnostic capabilities with a built-in network, intelligent motor controls, and advanced monitoring software, all preconfigured and tested at the factory. Built-in Network CENTERLINE MCCs with IntelliCENTER technology offers EtherNet/IP and DeviceNet as factory-validated and tested embedded systems. This reduces your MCC set-up time and increases the network speed, allowing you to quickly monitor, troubleshoot, and diagnose your MCC from anywhere. IntelliCENTER Software The addition of IntelliCENTER Software provides the ultimate window into your MCC. The software puts both real time diagnostics and MCC documentation at your fingertips to maximize MCC and related equipment performance. Graphical views of individual MCC units display device data, allowing you to quickly view critical status information. With its plug-and-play setup, IntelliCENTER Technology reduces installation time and minimizes facility downtime. It is able to quickly start delivering intelligent diagnostic and predictive failure information. Daewoo Shipbuilding Marine Engineering South Korea Integration Assistant With IntelliCENTER Integration Assistant, you can seamlessly integrate your IntelliCENTER MCCs into RSLogix 5000 programming software. This feature helps reduce programming time by automatically adding the CENTERLINE MCC devices to the Studio 5000 I/O tree. IntelliCENTER Energy IntelliCENTER Energy offers a preconfigured setup of FactoryTalk EnergyMetrix software for intelligent motor control devices in the MCC, including variable speed drives, overload relays, and SMCs. With IntelliCENTER Energy, you can view energy consumption at the device level directly from IntelliCENTER software, making it easier to monitor and manage energy usage in the industrial facility. 6

7 Designed for Intelligence, Safety, and Reliability Increase Uptime with Advanced Maintenance Tools The preconfigured software provides maintenance personnel with easy access to critical CENTERLINE MCC configured information and process data for troubleshooting. The configurable views provide system status at a glance and help keep facilities running with electronic documentation, remote diagnostics, and predictive maintenance. IntelliCENTER software significantly reduces HMI programming time and PLC development time with automatic tag generation and even complete network configuration before the MCC is powered up. Enhance Personnel Safety Enhanced safety is realized with access to real-time data for remote monitoring, configuration and troubleshooting of intelligent motor control devices. IntelliCENTER software harnesses the power of the Integrated Architecture system to allow you access to critical MCC information from anywhere in your facility. IntelliCENTER technology increases your access to information, minimizes maintenance and troubleshooting time with real-time motor control diagnostics and increases productivity with complete packaged and pre-engineered solutions for your most challenging applications. We receive an alarm in the main plant control room if amperage in one pump controller is too high, and we can go directly to the problem and fix it. In some instances, the system s predictive monitoring in the MCCs helps us address over-amperage problems before faulting. Bob Moreno City of Yuma, AZ USA 7

8 Designed for Intelligence, Safety, and Reliability Global and Regional Standards The CENTERLINE 2500 MCC is designed to meet your entire operations needs so you can implement a consistent solution and supplier throughout your facilities, anywhere in the world. For a complete list of standards and certifications, see page 60. The safety issue is one of the things that we are happiest with. The old system created hazardous troubleshooting conditions, with technicians having to test and probe and work around live wires within a confined panel space. Ronnie Sexton Acme Brick USA Safety The CENTERLINE 2500 MCC is designed to provide you with an improved safety offering. Standard safety features help protect employees and keep your process up and running. Rigid structural design with side sheets on all sections provide better isolation and continuous internal mounting angles, main bus and lifting angle Solid unit base plates help prevent a unit fault from cascading to other units within the column Arc-free zones provide you areas within your MCC where it is not possible to apply an ignition wire without destroying the insulation Continuous bus bracing provides a fully isolated vertical bus Automatic shutters immediately isolate vertical bus when unit is removed Unit interlock mechanism designed to make servicing safer Dedicated vertical wireway for customer connections Locking provisions provide additional safety in all four unit positions (connected, test, disconnected and withdrawn) Isolated unit power stab assembly Machine-torqued, two-bolt fastening system used for the vertical-to-horizontal bus connection Standard Column ArcShield Column Pressure Relief System (on top of each section of CENTERLINE 2500 MCC with ArcShield) 8

9 Designed for Intelligence, Safety, and Reliability ArcShield The CENTERLINE 2500 MCC with ArcShield offers better protection against harmful arc flash hazards and helps protect your personnel if an arc flash were to occur within an MCC. This protection can help increase facility uptime by minimizing the potential damage to equipment. Although operators and manufacturers of low voltage systems are becoming more experienced, there is still a risk of internal arc generation. To enhance the protection of personnel and equipment, Rockwell Automation tests the CENTERLINE 2500 MCCs to IEC/TR ed , which is a standard for testing under conditions of arcing due to internal fault. With the addition of IntelliCENTER technology, your personnel can remotely monitor and access data for troubleshooting, minimizing the need for entry in the arc flash boundary zone. The CENTERLINE 2500 low voltage MCC with ArcShield was tested against the IEC/TR 61641standard. It passed all tests at 480V with a rated frequency of 50/60 Hz, and arcing time of 300 ms and test current of 65 ka. In combination with the standard safety features built into every CENTERLINE 2500 MCC, choosing ArcShield provides additional benefits, including: Heavy duty ground stab on withdrawable units Additional structural bracing on both sides of MCC Internal ventilation to protect personnel Pressure relief system designed to exhaust gases through the top of the enclosure, away from personnel Arc containment latches and hinges on all doors capable of withstanding the high internal pressure generated by an arc blast Thicker doors with reinforced flanges Arc Containment Latch 9

10 Designed for Intelligence, Safety, and Reliability Selection Process Use the following sections in this publication to select a CENTERLINE 2500 Motor Control Center. Select Network Technology Step 1: Select Network Technology Choose the level and type of networking technology, diagnostic and HMI software tools, and additional arc flash safety features. Select Structure Step 2: Select Structure Choose the IP rating you require, the width and depth of the column (size of wireways) and the degree of separation. Select Power Systems Step 3: Select Power Systems Choose 3 or 4 wire electrical system, horizontal and vertical power bus capacity, bus withstand and short circuit withstand rating. Select Unit Designs Step 4: Select Unit Designs Choose type of operating handles, door latches, color and type of nameplates. Select Unit Types Step 5: Select Unit Types Choose the type of units from lugs and breakers, non-motor loads, starters, soft starters, variable frequency drive and PLCs. Selection Checklist Step 6: Selection Checklist Complete the selection checklist and contact your local sales office. 10 Rockwell Automation Publication 2500-SG001E-EN-P - August 2014

11 Select Network Technology Select Network Technology Built-in Networking EtherNet/IP or DeviceNet Media protected behind barriers Topology so you can add and remove devices without interrupting any other device on the network Intelligent Motor Controls PowerFlex 523, 525, 753, and 755 drives SMC Flex soft starter E300, E1 Plus, and E3 Plus electronic overload relays IntelliCENTER Software Distributed IO Point IO/DSA Virtual MCC Parameter editor Status dashboards Energy monitoring and management Documentation management Spare parts information Factory Configuration IP address network media validation IP address node configuration Communication check Network commissioning IntelliCENTER technology improves the intelligence of your MCC with built-in networking to capture information used for predictive maintenance, process monitoring, and advanced diagnostics. EtherNet/IP enables IntelliCENTER Integration Assistant that automatically configures and populates your I/O tree and network configuration. Network In addition to DeviceNet, CENTERLINE MCCs are now available with EtherNet/IP as one of its factory-validated and tested embedded systems. The EtherNet/IP enhances integration, reduces your MCC set-up time, and increases the network speed. It also lets you quickly monitor, troubleshoot, and diagnose your MCC from anywhere. CENTERLINE MCCs provide robust motor control capabilities with access to the real-time data you need by using a network that communicates with your entire enterprise. The cost and performance of a DeviceNet or EtherNet/IP network makes them ideal for MCC applications. Open specifications and protocol, managed by the Open DeviceNet Vendor Association (ODVA), means vendors are not required to purchase hardware, software or licensing rights to connect to a system. Rockwell Automation Publication 2500-SG001E-EN-P - September

12 Select Network Technology Example of EtherNet/IP or DeviceNet Network EtherNet/IP or DeviceNet Network EtherNet/IP Devices Each EtherNet/IP network has one or two Stratix switches (1) typically mounted in the top horizontal wireway in the standard configuration. Up to 12 EtherNet/IP ports can be provided in each control and network wireway. Cables connected to the switch are then routed to EtherNet/IP devices in the column. Each EtherNet/IP component in an MCC unit is connected to the network through a port in the control and network wireway. Adding or removing units from the network does not interrupt the other units operating in the system. Network wireways are isolated from the power wire. Cabling The EtherNet/IP network uses fiber or copper twisted-pair wiring. The maximum length of copper twisted-pair wiring is 100 m between devices. There is no cumulative length for the entire network. Fiber cable length varies by cable design. All EtherNet/IP cabling is 600V rated, meaning separation from motor cables is not needed. An EtherNet/IP system undergoes the same tests as a DeviceNet system for noise immunity with network cables in close proximity to high current motor leads. All EtherNet/IP cables are routed through the control and network wireway as well as the top or bottom wireway of the MCC. All cables are routed behind barriers to isolate the cable from the unit space and wireways to help prevent accidental damage. The EtherNet/IP cabling system for IntelliCENTER technology has been extensively tested for noise immunity with network cables in close proximity to high current motor leads. IntelliCENTER technology provides a robust network solution. System Performance The EtherNet/IP system in the MCC is designed to operate at 100 Mbaud. An EtherNet/IP system is qualified to communicate and perform under normal and adverse electrical environments. Its application can be plant-wide and over multiple disciplines through commercial off-the-shelf (COTS) products like Ethernet switches and devices. (1) CENTERLINE 2500 units use Stratix 5700 or Stratix 8000 switches. 12 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

13 Select Network Technology EtherNet/IP Components Each unit can be provided with an EtherNet/IP component. Starter units can be provided with an E1 Plus with EtherNet/IP module, E3 or E3 Plus overload relays with an EtherNet/ IP adapter, or E300 solid-state overload relays. AC drives can be provided with an EtherNet/IP communication module and/or an embedded option. Solid-state controllers can be provided with EtherNet/IP communication modules and, in some instances, an EtherNet/IP POINT I/O system. Fusible disconnect and circuit breaker feeder circuits can be provided with a EtherNet/IP POINT I/O system. The EtherNet/IP system has the following capabilities: Automatic Device Configuration (ADC), which automatically downloads the IP address, firmware, and device parameter settings to a newly replaced device without user interaction. You can quickly replace a failed device without any tools or expertise, and ADC completely configures all aspects of the device in minutes. Switch-level linear or switch-level ring topologies provide network flexibility for any sized operation or business system. Heavy traffic performance. You can add or subtract nodes on-the-fly. Advanced network configuration, security, and diagnostics provided by layer-2 managed Ethernet switches. For more information on MCCs with EtherNet/IP, refer to CENTERLINE 2500 Motor Control Centers with EtherNet/IP Network, publication 2500-TD003. DeviceNet Devices DeviceNet linking devices allow you to quickly connect your factory network to a CENTERLINE 2500 MCC with IntelliCENTER technology. With an integrated architecture solution, you can seamlessly access parameters through a Human Machine Interface (HMI) for motor control across hundreds of motors. Up to 24 DeviceNet ports can be provided in each control and network wireway. Each DeviceNet component in a MCC unit is connected to the network through a port in the control and network wireway. Adding or removing units from the network does not interrupt the other units operating in the system. Cabling All trunk and drop DeviceNet cabling is ODVA certified Class 1, with 600V insulation and 8 A rating. A DeviceNet system undergoes the same tests as an EtherNet/IP system for noise immunity with network cables in close proximity to high current motor leads. The DeviceNet trunk line is routed through the control and network wireway and top horizontal wireway of the MCC. Trunk lines are routed behind barriers to isolate the cable from the unit space and wireways to help prevent accidental damage. Rockwell Automation Publication 2500-SG001E-EN-P - September

14 Select Network Technology System Performance The DeviceNet system in the MCC can operate at 500 kbd to maximize performance. To achieve best performance, all MCCs are engineered for a 250 kbd minimum communication rate. The system can communicate and perform under normal and adverse electrical environments (for example, contactor electrical operation, contactor jogging duty and unit short circuit fault). The DeviceNet system has the following capabilities: Automatic Device Replacement (ADR), which automatically downloads the parameter settings of a failed device to its replacement. Online scanlist changes at run, allowing network modifications to be performed on a DeviceNet system that is running. By choosing the appropriate scan mode (Polled, Change of State [COS], Strobe and Cyclic) for different data, DeviceNet systems can achieve better throughput performance than networks with much higher communication rates. The control system can access every parameter in the device, not just a few registers, by transmitting and receiving data via I/O explicit messaging. DeviceNet Components Each unit can be provided with a DeviceNet component. Starter units can be provided with an E1 Plus with DeviceNet module, E3 or E3 Plus overload relays or solid-state overload relays with a DeviceNet Starter Auxiliary. Contactor units can be provided with a DeviceNet starter auxiliary. AC drives can be provided with a DeviceNet communication module. Solid-state controllers can be provided with DeviceNet communication modules and, in some instances, a DeviceNet starter auxiliary. Fusible disconnect and circuit breaker feeder circuits can be provided with a DeviceNet starter auxiliary. For more information on MCCs with DeviceNet, refer to CENTERLINE 2500 DeviceNet Motor Control Centers, publication 2500-TD002. IntelliCENTER Software The CENTERLINE 2500 MCC is available with preconfigured IntelliCENTER software. IntelliCENTER software is an intuitive software package that is customized to your MCC. The software is capable of viewing, managing, and configuring multiple MCC line-ups. The IntelliCENTER software communication driver lets the software be installed and operated on EtherNet/IP or DeviceNet. The IntelliCENTER software can function as a stand alone software package or as an ActiveX control in a HMI. The IntelliCENTER software displays the following views. Elevation View The Elevation View screen in IntelliCENTER is an easy-to-identify, graphical representation of your entire MCC lineup. The condition of each motor controller is quickly established with status light indicators. Customizable text provides instant identification of the motor, machine or process. Navigate immediately to units of concern by simply double clicking on them Re-arrange the view by using simple drag-and-drop Select units for which you want to see manuals, wiring diagrams, or spare parts 14 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

15 Select Network Technology Monitor View The Monitor View screen displays an overview of the intelligent motor control device being monitored, with configurable gauges, trend graphs, I/O status on the device and configurable data fields. Monitor parameters from the intelligent devices Change configuration parameters Monitor View Record and export up to 5000 data points with the real time data trend graph Change what parameters are displayed in the monitor view Energy Monitoring and Management IntelliCENTER software can be integrated with FactoryTalk EnergyMatrix software to monitor and manage energy consumption, putting critical energy information at your desktop. Integrating these two software provides an energy monitoring functionality exclusive to Rockwell Automation customers with improved productivity and lower energy costs as the net result. Documentation Management Energy Monitoring and Management View Documentation Management accesses the various manuals, diagrams, and other important MCC information. Manuals and Wiring Diagrams The IntelliCENTER Software data CD comes with the complete documentation for your MCC, including wiring diagrams and device manuals. Your manuals are quickly available when you need them most. Troubleshoot problems with the exact manuals for your MCC Trace out wiring and understand control circuits with wiring diagrams Add new documentation (procedures, engineering notes) associated with your MCC Substitute as-built drawings with your as-installed drawings Spare Parts List View Spreadsheet View This view is for sorting and editing data that seldom changes, including the following information: Node number (network address) Unit description Nameplate data Device type Rockwell Automation Publication 2500-SG001E-EN-P - September

16 Select Network Technology Event Log View The Event Log View screen keeps a history of changes to equipment parameters (trip settings, warnings, and faults). The software can create an Auto Log or manually log these changes. Spare Parts List A spare parts list is provided for each unit to quickly identify replacement parts. The list includes each part s number and description, which saves time when calling your authorized Allen-Bradley distributor. Integration Assistant IntelliCENTER software offers a Studio 5000 Integration Assistant for those users connecting their IntelliCENTER MCCs to a Rockwell Automation PLC like the ControlLogix or CompactLogix processor. Integration Assistant takes customized MCC information within the IntelliCENTER software and exports it to Studio 5000, providing quick device integration and reducing programming time. Automatically builds and populates the Studio 5000 I/O tree with all intelligent motor control devices used in the MCC Automatically imports device configuration including autogenerated device tags from device add-on profiles (AOPs) Quickly transitions programming logic to control end devices and application Factory Configuration IntelliCENTER Technology can save you time because each MCC is pre-wired, and the network is pre-programmed and validated at the factory. Network devices are preconfigured with node addresses and communication rates, ready to communicate so you can configure device parameters (such as acceleration time and full load amps) via the network. IntelliCENTER Database The IntelliCENTER database contains all of your order-specific information. One IntelliCENTER database is needed for each MCC lineup or for individual units (when the unit is purchased separately). The database is installed on the computer or computers running the IntelliCENTER software. The database CD includes the IntelliCENTER data files, all of the electronic documentation, all of the up-to-date EDS files for the networked devices and the network configuration file as recorded during the final system test of the MCC. The EDS and configuration files are very useful for programming the control system, allowing the programmer to complete the project before the equipment is even energized. When used with Studio 5000 and RSNetworx for DeviceNet software, the programmer can use the DeviceNet Tag Generator utility in Studio 5000 to instantly generate descriptive tags for every device in the MCC. For EtherNet/IP, the configuration file can help in determining the installed firmware revision to properly configure the Studio 5000 software Add-on-Profile (AOP) that generates all of the tags for each EtherNet/IP device in the MCC. 16 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

17 Select Structure Select Structure Single Front Configuration Mounting Configurations The MCC is available in two mounting configurations, single front and double front. Single front columns are joined and installed side-by-side. Double front columns are two separate columns joined at the rear with back plates removed. The two columns have separate power bus systems providing the same phasing for all units. The horizontal power bus is linked front to rear with a factory installed, U-shaped bus splice assembly. Due to their size, some double front configurations must be shipped as single front columns and assembled on site. See Column Shipping below for more information. For larger 800 mm deep columns (3200A and 4000A), a 400 mm air gap is required when assembled on site for double front configuration. Column Construction and Dimensions The standard for internal sheet metal parts is G90 galvanized metal for Series C CENTERLINE 2500 Motor Control Centers. The CENTERLINE 2500 MCC s rigid design helps provide a longer life. Withdrawable units can still be installed and removed and doors close securely after years of dependable service. Fault containment is enhanced with two side sheets on every column to help prevent a single fault from cascading throughout the structure and limiting equipment damage. Unit size is described in terms of modules. Each module is approximately 80 mm high. Columns can accommodate 24 modules of varying combinations. Double Front Configuration Columns are secured at the installation site by bolting together clearance holes in the mounting channels or welding together. Column Shipping A steel lifting angle is provided on each column while one continuous, removable lifting angle is provided on each single front shipping block. Two lifting angles are provided on each double front column while two continuous, removable lifting angles are provided on each double front shipping block. Only double front configurations of 600 mm deep columns are factory shipped. Double front configurations are possible for 800 mm deep columns but they must be factory shipped as single front columns and then assembled on site. Rockwell Automation Publication 2500-SG001E-EN-P - September

18 Select Structure Typical Column Lifting Angle Top Plate Top Wireway Endplates Left Side Plate Top Wireway Barrier Top Wireway Pan Top Wireway Cover Center End Closing Plate Vertical Wireway Door Horizontal Power Bus (3) Right Unit Support and Vertical Wireway Assembly Network Wireway Single Unit Support Pan Bottom Wireway Endplates Bottom Plates Mounting Channels Bottom Wireway Cover 18 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

19 Select Structure Column Dimensions All measurements are mm unless otherwise specified Width Total Column Unit Vertical Wireway 600 (1) 600 None (1) Only for full column, frame mount applications. Depth Single Front Double Front or 2000 (1) (1) 800 mm columns can be mounted in a double front arrangement on site. A 400 mm air gap is required for 3200A and 4000A columns. Height Dimension Measurement Total height 2300 Available unit height 1980 Top horizontal wireway 170 Bottom horizontal wireway 115 External mounting channel Weight (1) (kg) Column Width Column Depth 600 mm (1) 800 mm (1) , or or (1) Weights shown are for a MCC column with six units. Many factors (number of units, horizontal power bus, wireway width, column depth, and shipment packaging) affect the actual weight. The packing slip shipped with a MCC unit shows the exact shipping weights. Rockwell Automation Publication 2500-SG001E-EN-P - September

20 Select Structure Degree of Protection In accordance with IEC 60529, structures are available with the following IP ratings. IP 20 (non-filtered vented doors) IP 42 (non-vented doors, standard) IP 54 (gasketed with bottom plates) Structure sheet metal has rounded edges and is tightly fitted with no visible air gaps. Operating Environment The MCC is intended for use in up to a pollution degree 3 environment. The MCC is designed to operate in an ambient operating temperature range of C up to 95% non-condensing humidity, with the average temperature in any 24 hour period not exceeding 35 C. The MCC is designed to operate at altitudes up to 1000 m without derating. For altitudes exceeding 1000 m, contact your Rockwell Automation representative for derating information. Plating and Painting Structural metal undergoes a multi-step cleaning, rinsing, and painting process resulting in complete uniform-thickness paint coverage. This process is maintained and controlled by ISO 9001 quality standards. Zinc with trivalent chromate is used to plate unpainted surfaces for corrosion resistance. The standard exterior paint color is Pebble Grey (RAL 7032). Closing plates, channel supports, lifting angles, and horizontal wireway covers are painted Black Grey (RAL 7021). Other colors are available by request. Master Nameplates When specified, the MCC master nameplate is available with up to five lines of engraving and is on the top horizontal wireway cover. Wireways Each MCC has horizontal, vertical, and control and network wireways for continuous dedicated wire and cable location. Horizontal Wireways Horizontal wireways are at the top and bottom of each MCC column. Horizontal wireways extend the full width and depth of the MCC. A barrier is present in the top horizontal wireway to provide a connection point for network receptacles. The top horizontal wireway is 170 mm high, while the bottom horizontal wireway is 115 mm high. Complete wireway access from front to rear is available for double-front configured MCC columns. Horizontal wireways have removable front covers that are held in place by captive screws. Openings in the side plate of the column allow access to the top and bottom horizontal wireways between joined columns. Plates are provided to cover these openings for columns at the end of a MCC lineup. Horizontal wireways are isolated from the power bus. Horizontal wireways for incoming line sections are reduced depth to maintain isolation from the incoming line area. 20 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

21 Select Structure Vertical Wireway The vertical wireway is on the right side of each column and extends 1980 mm, between the top and the bottom horizontal wireway. The vertical wireway is approximately 350 mm deep. Vertical wireways are available in widths of 200, 300, 400 and 500 mm. Wider wireways are recommended for MCCs with higher bus ratings and higher unit density per section. The vertical wireway is isolated from power bus and is independent of unit space. Vertical wireways are present in only columns with withdrawable units. Each vertical wireway has a steel door with multiple door latches. Vertical wireway cable supports are available to help you keep your cable wireways organized. Top Horizontal Wireway Vertical Wireway Door Vertical Wireway Door Bottom Horizontal Wireway Rockwell Automation Publication 2500-SG001E-EN-P - September

22 Select Structure Control and Network Wireway A separate wireway isolates control and optional network cables from power wiring. The control and network wireway is on the left side of the column in the unit space. Control and network connections are made to withdrawable units through receptacles in this wireway. Forms of Separation Internal isolation and separation exists between the following: Individual units Units and wireways Units and the bus system Wireways and the bus system In addition, the vertical wireway for power wiring is separate from the vertical wireway for control and network wiring. Standard internal separation within the MCC is Form 3b. Form 4b is available via separate cable chambers in frame mounted and fixed units, and individual boxes for connections within vertical wireways. Form 2b: Terminals separated from busbars Form 3b: Terminals separated from busbars Form 4b: Terminals not in same compartment as associated functional unit 22 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

23 Select Structure ArcShield Technology CENTERLINE 2500 MCC with ArcShield reduces arc flash hazards and offers improved personnel and assembly protection against conditions due to internal arcing at 480V, 65 ka, up to 300 ms. CENTERLINE 2500 MCC with ArcShield is tested in multiple locations (such as individual units, bus compartment) and meets IEC/TR Edition 2.0, , parts 1-7. Besides the standard safety features built into every CENTERLINE 2500 MCC, choosing ArcShield provides the following additional benefits: Enclosures with no front ventilation to protect personnel standing in front of the MCC Additional structural bracing on both sides of MCC enclosure Internal ventilation that directs exhaust gases towards the top of the MCC enclosure and the pressure relief system A pressure relief system designed to exhaust gases through the top of the enclosure, away from personnel Thicker doors with reinforced hinges and arc-containment door latches that can withstand the high internal pressure of an arc blast and keep the door latched to the MCC during an arcing fault Insulating covers on horizontal bus closing plates help prevent burn through from arcing faults in the horizontal bus compartment Optional optical and current sensing technology are available for even more protection. IntelliCENTER technology has remote maintenance and troubleshooting capabilities so personnel remain out of the arc flash boundary and safe from electrical and arc flash hazards. Personnel can perform the following procedures while keeping the unit door closed: Overload detection (monitor warning/trip) Change overload relay setting (FLA and Trip Class) Measure/monitor phase currents Measure baseline motor currents Ground fault detection (monitor warning/trip) Monitor motor thermistor Time to trip, time to reset Reset overload relay Event history Verify control power Verify starter operation Thicker, non-vented doors with reinforced hinges Insulating covers between columns Pressure relief system Arc-containment Door Latches Certificates of Attestation are available upon request. Rockwell Automation Publication 2500-SG001E-EN-P - September

24 Select Power Systems Select Power Systems CENTERLINE 2500 MCCs are suitable for use on three-phase, three-wire or four-wire, wye connected power systems, rated 690V or less, 50 or 60 Hz. CENTERLINE 2500 MCCs can be used on three-wire or four-wire systems, with or without the optional neutral bus. The neutral bus can be half-rated or full-rated. Control power options include DC or 50/60 Hz AC as required. Control voltage can be derived from the line supply through individual or central control transformers, as well as line-neutral or DC power supply. The control voltage can also be provided remotely from the MCC. The MCC features the time-proven Allen-Bradley CENTERLINE power bus system. The horizontal power bus is mounted near the vertical center of the structure providing optimum heat dissipation, power distribution, and ease of maintenance and installation. It is mounted in recessed channels of the bus support to protect against accumulation of dust and tracking between phases. The horizontal power bus is also better isolated from wireways that can be accessed for wiring. The power bus system is supported, braced and isolated by a bus support molded of high strength, non-tracking glass polyester material. The horizontal power bus is mounted on-edge in a vertical plane providing maximum strength against magnetic forces. Vertical power busbars are continuously braced and encapsulated by a polycarbonate molded bus cover isolating the vertical power bus from the other vertical phases and the horizontal power bus. The vertical power bus provides power distribution both above and below the center-mounted horizontal bus, effectively doubling the capacity in each column. This feature also helps enable a virtually unrestricted unit arrangement. Vertical and horizontal power bus is fastened together with a two-bolt assembly. This twobolt connection helps minimize the likelihood of hot spots. The factory-made vertical-tohorizontal power bus connection is tightened by a computerized torquing system. Vertical Bus Standard Features Two-bolt Connection Vertical-to-horizontal power bus connection Minimizes the likelihood of hot spots Requires no periodic maintenance Automatic Shutters Open when a withdrawable unit is inserted; closed when unit is removed. Safely isolates vertical bus when a withdrawable unit is removed. Arc-free zone is part of a circuit within the assembly where it is not possible to apply an ignition wire without destroying the insulation material on conductors. The CENTERLINE 2500 standard arc-free zones include: Vertical busbars are completely enclosed by the insulated bus support and cover Automatic shutters are supplied with standard product offering Automatic shutters open as withdrawable units are inserted and close when the unit is removed. This safety feature helps provide that the vertical bus is immediately isolated when a withdrawable unit is removed. Supply side of outgoing withdrawable units uses double-insulated cabling that meets IEC requirements. Insulated stab housing provides a separate, isolated pathway for each phase 24 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

25 Select Power Systems Horizontal Power Bus The standard horizontal power bus material is tin-plated copper. Withstand Ratings (2) Bus Busbar Busbar Dimensions Bus Bracing l cw 50 ka/1 s 50 ka/1 s 50 ka/3 s 65 ka/0.5 s 65 ka/1 s 80 ka/1 s 100 ka/1 s Rating Quantity (mm) System (1) l pk 110 ka 176 ka 220 ka 110 ka 176 ka 176 ka 220 ka 800 A 1 3 x 100 Standard X X 1250 A 1 6 x 100 Standard X X X X X X 1600 A 2 6 x 100 Standard X X X X X X 2000 A x x 100 Standard Standard X X 2500 A 2 10 x 100 Standard X X X X X 3200 A 2 10 x 100 with Standard with X X X X X X X 10 mm spacers glastic supports 4000 A 4 10 x 100 with 10 mm spacers 65 ka with glastic supports X X X X X X X X X X X (1) All bus bracing systems are suitable for three-phase, three-wire or four-wire, wye connected power systems rated 690V or less, 50 or 60 Hz. (2) Withstand ratings are for short circuit (l cw ) and short circuit peak (l pk ). Short circuit ratings are shown as maximum ka per seconds ( s in table column). X X X X Vertical Distribution Bus The tin-plated copper vertical distribution bus is cylindrical for optimum contact with the plug-in unit stabs. The standard vertical distribution bus is rated for 300 A above and below the horizontal power bus for an effective 600 A rating. An optional vertical distribution bus rated for 600 A above and below the horizontal power bus for an effective 1200 A rating is available. Neutral Bus The optional horizontal neutral bus is provided across the full width of the MCC above or below the horizontal power bus. The neutral bus matches the material and specifications of the vertical power bus. The horizontal neutral bus is available with a full or half current rating. The vertical neutral bus is connected to the horizontal neutral bus and provides a neutral connection for units throughout the column. The neutral bus is braced the same way as the horizontal and vertical power bus. Horizontal and neutral bus at back of MCC unit (back plate of MCC unit removed) Rockwell Automation Publication 2500-SG001E-EN-P - September

26 Select Power Systems Protective Earth Conductor The horizontal protective earth conductor along with the vertical plug-in protective earth conductor form a complete internal protective earth circuit. Horizontal Protective Earth Conductor The horizontal protective earth (PE) conductor is either unplated copper or tin-plated copper (available upon request), and is in the bottom horizontal wireway. The horizontal PE is continuous for the width of the column and consists of one, two or three 6 x 50 mm conductors. The horizontal PE has 12 holes along the length of the conductor for termination of motor PE leads. An optional unit load PE conductor is available in the vertical wireway. This provides ease of wiring to terminate motor PE leads. The vertical unit load PE conductor is connected to the horizontal PE conductor. A pressure-type mechanical lug is mounted on the horizontal PE conductor in the incoming line section. Horizontal Protective Earth (PE) Conductor Vertical Plug-in Protective Earth Conductor An unplated copper vertical plug-in PE conductor is provided in each standard column. An optional tin-plated copper vertical plug-in PE conductor is also available. The vertical plug-in PE conductor is connected to the horizontal PE conductor. The vertical plug-in PE conductor in combination with the unit PE contact establishes a first make, last break operation of the PE connection with respect to power connections. This first make, last break connection assures the unit to be grounded continuously through the process of inserting or removing the unit. 26 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

27 Select Power Systems Select Unit Designs All units feature solid bottom plates and unit support pans to minimize the propagation of a fault from one unit to other units within the column. Unit Size Unit size is described in modules. One module is approximately 80 mm high x 500 mm wide. Each MCC column can accommodate 24 modules. Unit Type Module Size Fully withdrawable 1, 2, 4, 6, 8, 10, 12 Fixed mount Module Unit Single Module Unit 24 Modules Total 8 Module Unit 4 Module Unit Four Modules Unit Unit Style Units are available as either: Fully withdrawable - Units can be removed from the structure and have a maximum current rating of 225 A Fixed - Units are permanently mounted to the frame of the motor control center Rockwell Automation Publication 2500-SG001E-EN-P - September

28 Select Unit Designs Fully Withdrawable Withdrawable units consist of the unit, solid unit support pan and unit door. Withdrawable units are held securely in the column when inserted and are designed with an interlock to help provide that units cannot be inserted or withdrawn when the disconnect means is in the ON/I position. Tools are not required to insert or remove withdrawable units. Withdrawable units are characterized by being able to release the line, load, control, network and protective earth (PE) connections by using the withdraw levers. Outgoing load and control connections are in the vertical wireway. There are no other connections that have to be made in the unit. For added safety, the PE connection is made continuously whether the unit is in the connected, test or disconnected position. Example of a One Module, Fully Withdrawable Unit Withdrawable units use low friction alignment slides and a mechanical withdraw lever for easy unit inserting and removing. The withdraw lever features a locking mechanism that the user disengages to change positions. Physical detents are present to help confirm that the unit is secured in each position. Withdraw Lever Withdrawable units have four operating positions: connected, test, disconnected, and released. See the following descriptions for additional information about the features of each position. Connected - Line, load, control, network, and PE connections are all engaged. Closing the unit door helps provide the withdraw lever is in the connected position. To engage the interlock or turn the disconnecting means to the ON/I position, the unit door must be fully closed. Test - Control, network, and PE connections are engaged. Line and load connections are isolated. In this position, the user can verify control and network wiring. Units can be locked in this position with the withdraw lever. Disconnected - An isolated position where the unit remains housed in the column and the PE connection is engaged, but no other connections are present. Units can be locked in the disconnected position with the withdraw lever. Released - Withdrawable units can be removed from the columns to isolate them from connections. Released units can be locked with the withdraw lever to help protect against insertion. Top to bottom: Withdraw lever in Connected position; withdraw lever in Test position (and locked out); withdraw lever in Disconnected position (and locked out), and withdraw lever in Released position. 28 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

29 Select Unit Designs Fully Withdrawable Unit Operating Positions Connection Present Operating Position Line Load Control Network PE Lockable Position Connected (1) Test Disconnected Withdrawn Unit is removed from column; connections are not present. (1) Unit is lockable when door is closed. Fixed Mount Unit Fixed mount units cannot be moved or rearranged once installed in the column. For units 12 module size and above, fixed unit design is standard. The line, load, PE, and control connections are wired directly to components. Network connections can be made through fixed or plug-in terminal blocks. The amount of current drawn by fixed units is determined by the rating of the horizontal power bus. Unit Connections Unit Type Fully Withdrawable Fixed Load Withdrawable Fixed Line Withdrawable Fixed PE Withdrawable Fixed Control Withdrawable Fixed Network Withdrawable Disconnected Operating positions Connected, test, Fixed disconnected, released Module sizes available 1 to 12 2 to 24 Rockwell Automation Publication 2500-SG001E-EN-P - September

30 Select Unit Designs Rotary Operating Handles The operating handles are heavy-duty rotary handles, which are supplied to control the disconnecting means in each unit. When the unit door is closed, the handle is engaged with the disconnecting means. The operating handle can be locked in the OFF/O position by using up to three shackle padlocks (each 8 mm diameter). The operating handle can be modified to enable locking in the ON/I position. The unit operating handle is interlocked with the unit door to protect against opening the unit door unless the disconnect means is in the OFF/O position. An externally-operated defeat mechanism provides access to the unit without interrupting service. The operating handle is interlocked with the unit so the unit cannot be inserted or withdrawn with the operating handle in the ON/I position. Rotary operating handles not shown to scale. Unit Disconnect Means The unit disconnect switch is available as either a fusible or circuit breaker disconnect. Withstand ratings for combination starter units are based on the short circuit protective devices and components selected. Circuit Breakers Allen-Bradley circuit breakers are provided as the disconnecting means for units with a circuit breaker unit main switch. Bulletin 140MG motor circuit protectors are used for combination motor control units. Bulletin 140MG motor protection circuit breakers and Bulletin 140G molded case circuit breakers are used for feeder units. Disconnect Switches When specified, Bulletin 194R disconnect switches are provided. When specified, DIN or BS 88 fuses are supplied. 30 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

31 Select Unit Designs Stab Assembly Power Stab Assembly The two-piece power stab housing is made of high strength, nontracking glass polyester material and provides a separate, isolated pathway for each phase. The power cable connection at the plug-in stab is made with a maintenance-free, crimp style connection. There is no exposed wiring at the back of the unit between the disconnecting means and the plug-in stabs. Unit plug-in power stabs are rated 225 A for 2 12 modules and 32 A for one module. The stabs are made of tin-plated copper for a low-resistance connection and are designed to tighten during heavy current surges. Power stabs for 2 12 module units The free-floating and self-aligning unit plug-in power stabs are backed by stainless steel spring clips to provide and maintain a high pressure, four-point connection to the vertical power bus. One Module Stab Assembly The one module stab assembly consists of a receptacle for line and load connections that plugs into a subplate connected to the vertical power bus. The two guide pins help to properly align the connector. Because of the subplate connection, one module units must be installed in pairs. One module unit stabs are rated at 32 A. PE Contact Guide Pins Power Stab Neutral Stab Assembly The neutral stab assembly can be supplied on withdrawable units for 4-wire systems. The neutral stab assembly has the same design and features as the power stab assembly, but is a separate piece. Withdrawable One Module Protective Earth (PE) Contact An unplated copper PE contact is provided on withdrawable units. This contact establishes a connection with the PE circuit before other connections are made and is the last withdrawable connection to be disconnected. Rockwell Automation Publication 2500-SG001E-EN-P - September

32 Select Unit Designs Control and Network Connections Control and network connections are made automatically for withdrawable units. A 15-pin connector plug, rated at 10 A, is used for control connections. Network connections are made through a separate connector. The control and network connectors use a spring-loaded mechanism to help with proper connection. Unit Doors Each unit is provided with a removable unit door, mounted on hinges with removable pins. Unit doors are held closed with ¼ turn latches. Network Connection Control Connection The unit door is mounted to the structure so it is not necessary to remove a unit door when installing or removing units. The door can be closed with the unit removed to isolate the power bus. A unit door can be removed from any location on the MCC without disturbing other unit doors. Control stations for pilot devices and low profile external reset buttons for overload relays are often mounted to the unit door. See Pilot Devices on page 33 for more information. Door Latches There are two types of door latches available. The standard CENTERLINE 2500 MCCs have quarter-turn door latches. If you select an MCC with ArcShield, the MCC has arc containment door latches. Door Latches (Standard) Standard 1/4 Turn Latch Door latches are provided on unit and vertical wireway doors to hold the door closed and isolate personnel from the column. Door latches can be locked or released by rotating the latch ¼ turn. An arrow on the door latch head indicates the position of the latch. Arc Containment Latch Locked Position Released Position Optional arc containment latches are available. Arc containment latches help protect personnel near an MCC if an arc fault occurs when structure doors are closed and latched. Arc containment latches can be locked or released by rotating the latch ¼ turn. See page 9 for an example of an arc containment latch. Unit Nameplates Unit nameplates are available and can accommodate three or four lines of engraving. The following unit nameplate types are available: Clear cardholders - insert printed cards into cardholder Engraved acrylic nameplates - white with black lettering or black with white lettering Engraved phenolic nameplates - white with black lettering, black with white lettering or red with white lettering Nameplates are secured with two steel self-tapping screws. Stainless steel screws are also available. 32 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

33 Select Unit Designs Control Power Unit control power is specified as 24V DC, or 110, 115, 120, 220, 230 or 240V AC, or others as required. Unit control power is normally supplied by a single, central-control power transformer unit within each MCC lineup so the test function of withdrawable units can work most effectively. The central control source operates at line voltage with an option for common control fusing. Individual control circuit transformers, mounted in each unit, are available. One leg of the secondary side of the control circuit transformer is fused while the other leg is connected to PE. Primary protection is then provided by primary fusing. This optional control power source does not support the test position. Control Wire Control wire is stranded copper and rated at 105 C or higher. Wire markers are sleeve type; heat shrink is optional. Power Wire The power wire is stranded copper and rated at 105 C or higher. The power wire is sized to meet the current rating of the unit, with a minimum size of 6 mm 2. Pilot Devices Pilot devices are housed in a door-mounted control station. Each control station can accommodate up to four 22 mm devices. Depending on door size and application requirements, more than four pilot devices can be mounted in a door. Control stations are equipped with a quick connect plug for ease in connecting and disconnecting control wiring. The control station is easily removed with captive screws. If a control station is removed, closing plates are available to cover the unit door opening and provide isolation. E300 Door-mounted Control Stations One operator station can be added to the E300 expansion bus to be used as a user interface device. The operator stations provide E300 status indicators and function keys for motor control. The operator stations also support CopyCat, so the user can upload and download E300 configuration parameters. Rockwell Automation Publication 2500-SG001E-EN-P - September

34 Select Unit Designs Select Unit Types Columns can be populated with several different types of units such as mains, feeders, direct on line starters and contactors, soft starters, AC drives, and PLCs. Main and Feeder Units Incoming Main Lug Compartments and Outgoing Feeder Lug Compartments The lug compartments provide a lug connection for incoming lines (mains) to distribute power to the motor control center or for outgoing cables (feeders) to feed power from the motor control center to an external load. Lug compartments are available in ratings from A and are fixed mounted. Lug compartments are available in either top or bottom entry. Mechanical or crimp style lugs are available. The compartments are front accessible for easy maintenance and thermography checks. Lug Components Cable Provisions (1) Mechanical Type Lugs (single cable) Module Size Available Column Available Column Amperes Single Cable Lug Multiple Cable Lugs Crimp Type Lugs (1 = 80 mm) (2) Widths (mm) Depths (mm) 300 (2) 185 mm 2 (2) 185 mm , 800, 900, , (2) 185 mm 2 (4) 120 mm 2 (2) 185 mm 2 (2) 400 mm 2 (4) 240 mm 2 (1) 400 mm 2 6 (2) 240 mm 2 (4) 500 mm 2 (4) 400 mm (2) 500 mm 2 (4) 300 mm 2 (2) 400 mm 2 (4) 240 mm 2 4 (1) 400 mm 2 (2) 300 mm 2 (4) 240 mm 2 (1) 500 mm 2 (2) 400 mm 2 (4) 300 mm 2 (3) 240 mm 2 6 (4) 185 mm 2 (2) 400 mm 2 8 (4) 185 mm 2 (4) 500 mm 2 (4) 400 mm (2) 500 mm 2 (2) 400 mm 2 4 (4) 300 mm 2 (4) 240 mm 2 (1) 500 mm 2 (2) 400 mm 2 (4) 300 mm 2 (2) 400 mm 2 8 (4) 240 mm 2 (4) 500 mm 2 (4) 400 mm (4) 500 mm 2 (4) 400 mm (6) 500 mm 2 (6) 400 mm 2 (1) Maximum number per phase and maximum cable size. (2) Fixed mount style. 34 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

35 Select Unit Types Main and Feeder Molded Case Circuit Breaker Units Molded case circuit breakers (MCCB) are available for main and feeder circuit breaker units. The MCCB units are available with thermal magnetic trip circuit breaker up to 1200 A, and electronic trip circuit breaker 50 A and above. The feeder circuit breaker units are available in a withdrawable unit style up to 225 A, and are fixed mounted for ratings 250 A and above. The main circuit breaker units are fixed mounted for all ratings. MCCB units are front accessible with removable protective barriers on the line side, helping reduce the possibility of accidental contact with line terminals. They meet the following standards: IEC Circuit Breakers CE Certified DEKRA Third-party tested and certified MCCBs are inverse time circuit breakers and can be classified as thermal magnetic trip or electronic trip. For feeder circuit breaker unit selection, go to page 36. For air circuit breaker unit information, go to page 39. Mains, Thermal Magnetic Trip Circuit Breakers (MCCB) Amperes Circuit Breaker Module Size Available Column Available Column Cat. No. (1) (1 = 80 mm) (2) Widths (mm) Depths (mm) G-K*C3-D , 800, 900, , G-K*C3-D G-K*C3-D G-M*C3-D G-M*C3-D G-M*C3-D G-M*C3-D80 (1) To complete the catalog numbers, refer to (2) Fixed mount style. Mains, Electronic Trip with LSI/LSIG Protection Type Circuit Breakers (MCCB) Amperes Circuit Breaker Module Size Available Column Available Column Cat. No. (1) (1 = 80 mm) (2) Widths (mm) Depths (mm) G-K**3-D30 8 (3) 700, 800, 900, , G-K**3-D G-M**3-D60 10 (4) G-M**3-D G-N**3-E12 14 (1) To complete catalog numbers, refer to (2) Fixed mount style. (3) If form 4b separation is required, then unit size becomes 10 modules. (4) If form 4b separation is required, then unit size becomes 12 modules. Rockwell Automation Publication 2500-SG001E-EN-P - September

36 Select Unit Types Main Unit Options Auxiliary contact for circuit breaker Shunt trip coil for circuit breaker Alarm contact for circuit breaker Minimum voltage coil (undervoltage) for circuit breaker Combination auxiliary contact and alarm contact for circuit breaker Metering DeviceNet starter auxiliary Feeders, Thermal Magnetic Trip Circuit Breakers (MCCB) Amperes Circuit Breaker Module Size Available Column Available Column Cat. No. (1) (1 = 80 mm) (2) Widths (mm) Depths (mm) M-C2E-C , 800, 900, , M-D8E-C M-D8E-C M-D8E-C G-G*C3-C G-G*C3-C G-G*C3-C G-G*C3-C G-G*C3-C G-G*C3-C G-G*C3-C G-G*C3-C G-G*C3-C G-G*C3-D G-G*C3-D G-G*C3-D G-G*E3-D G-I*C3-D G-I*C3-D G-I*C3-D G-J*F3-D G-K*H3-D G-K*H3-D G-K*H3-D60 10 (3) G-M*H3-D G-N*H3-E12 14 (1) To complete catalog numbers, refer to the Industrial Controls Catalog at (2) Fixed mount style. (3) If form 4b separation is required, then unit size becomes 12 modules. 36 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

37 Select Unit Types Feeders, Electronic Trip with LSI/LSIG Protection Type Circuit Breakers (MCCB) Amperes Protection Circuit Breaker Module Size Available Column Available Column Type Cat. No. (1) (1 = 80 mm) Widths (mm) Depths (mm) 25 LSI 140G-H*H3-C , 800, 900, , 800 LSIG 140G-H*I3-C25 40 LSI 140G-J*H3-C40 4 LSIG 140G-J*I3-C40 60 LSI 140G-H*H3-C60 2 LSIG 140G-H*I3-C60 LSI 140G-J*H3-C60 4 LSIG 140G-J*I3-C LSI 140G-H*H3-D10 2 LSIG 140G-H*I3-D10 LSI 140G-J*H3-D10 4 LSIG 140G-J*I3-D LSI 140G-H*H3-D12 2 LSIG 140G-H*I3-D LSI 140G-J*H3-D15 4 LSIG 140G-J*13-D LSI 140G-H*H3-D16 2 LSIG 140G-H*I3-D LSI 140G-J*H3-D25 4 (2) LSIG 140G-J*I3-D LSI 140G-K*H3-D30 LSIG 140G-K*I3-D LSI 140G-K*H3-D40 LSIG 140G-K*I3-D LSI 140G-M*H3-D63 10 (2)(3) LSIG 140G-M*I3-D LSI 140G-M*H3-D80 LSIG 140G-M*I3-D LSI 140G-N*H3-E12 14 (2) LSIG 140G-N*I3-E12 (1) To complete catalog numbers, refer to (2) Fixed mount style. (3) If form 4b separation is required, then unit size becomes 12 modules. Rockwell Automation Publication 2500-SG001E-EN-P - September

38 Select Unit Types Feeder Unit Options Auxiliary contact for circuit breaker Shunt trip coil for circuit breaker Alarm contact for circuit breaker Minimum voltage coil (undervoltage) for circuit breaker Combination auxiliary contact and alarm contact for circuit breaker Metering DeviceNet starter auxiliary Main and Feeder Air Circuit Breaker Units Air circuit breaker (ACB) units are front accessible with removable protective barriers on the line side, which help reduce the possibility of accidental contact with line terminals. ACBs offer short circuit protection and disconnect means. When opened, the breaker contacts are rapidly swung into a small sealed chamber causing the displaced air to blow out the arc. They are critical components in switchgear mains, feeders and main-tie-mains. The ACB compartments have trip ratings available from 400 to 4000 A. These ACBs are available with a drawout or fixed style. The ACBs for mains include an option to use 4-pole breakers. ACBs can be integrated into auto-transfer switch schemes, such as Main-Main or Main-Tie-Main schemes. Top or bottom mounting is available. The ACBs are available with enclosure ratings of IP 20, IP 42, and IP 54. The EMAX ACBs offer a series of microcontroller-based, true RMS sensing, protection and control units. They meet the following standards: GB IEC CCC DEKRA TILVA 38 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

39 Select Unit Types Protection Modes PR121 PR122 PR123 Protection: LSI Protection: LSIN Protection: LSIG Status Indicator Fault Indication Status Indicator Fault Indication Status Indicator Fault Indication LCD Display LCD Display LCD Display Current Metering Current Metering Current Metering Comm Module 1 Comm Module Comm Module 3 Earth/Ground Fault Protection Earth/Ground Fault Protection Electrical Trip Indication Electrical Trip Indication Fault History Fault History ZSI (SC and EF) ZSI Harmonic Metering Terminal Temperature Protection Trip Circuit Supervision Pre-trip Alarm Earth Leakage Motor Protection Power Metering and Protection Breaker Failure Feedback Digital Input/Relay Outputs Maintenance Indication For main and feeder air circuit breaker unit selection, go to page 35. Mains, Air Circuit Breakers Circuit Breaker Module Size Available Column Available Column Amperes Frame Size (1 = 80 mm) (1) Widths (mm) Depths (mm) 800 E , E E (1) Fixed mount style. Rockwell Automation Publication 2500-SG001E-EN-P - September

40 Select Unit Types Feeders, Air Circuit Breakers Amperes Circuit Breaker Module Size Available Column Available Column Frame Size (1 = 80 mm) (1) Widths (mm) Depths (mm) 800 E , E E (1) Fixed mount style. Main and Feeder Air Circuit Breaker Unit Options Metering Electrical charging device Closing release Shunt release Undervoltage release Microcontroller protection modules - PR121, PR122, PR123 Main Incoming Fusible Disconnect Mains with fusible disconnects are available. Fuses can be factory installed or supplied and installed by others. Distribution Panels Distribution panels are used for non-motor loads. They provide convenient packaging in one location, for your distribution needs. One, two, and three pole circuits are available. The distribution panel is a fixed-mount module. 40 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

41 Select Unit Types Starter Units Direct On Line Non-reversing (DOL) Starter Units DOL non-reversing starter with circuit breaker Direct on line non-reversing starter units are supplied with Allen-Bradley Bulletin 100-C or 100-D contactors and either a fusible or circuit breaker disconnect. These units are available with an E300, E1 Plus, or E3 Plus overload relay and available with or without an external reset button for the overload relay. Starter units are available in withdrawal or fixed styles. Bulletin 100-C IEC contactors features: Compact sizes from 4 45 kw/5 60 Hp (9 85 A) AC and DC coil control Common accessories for all contactor sizes Front and side mounting of auxiliary contacts Electronic and pneumatic timing modules Space-saving coil-mounted control modules Reversible coil terminations (line or load side) All devices can be attached to 35 mm DIN mounting rail Environmentally friendly materials Bulletin 100-D IEC contactors features: V V V Electronic and conventional coils AC and DC Integrated PLC interface Low power pick-up and hold-in Wide voltage ranges Complete range of accessories Environmentally friendly Compact dimensions Bulletin 193/592 E300 electronic overload relays features: Three modules: sensing, control, and communications Intelligent motor control (EtherNet/IP enabled) Integrated I/O Adjustable trip class 5 30 Programmable trip and warning settings True RMS current/voltage sensing (50/60 Hz) Bulletin 193-EE E1 Plus solid-state overload relays features: Self-powered Phase loss protection Wide adjustment range (5:1) Over-molded power connections 1 N.O. and 1 N.C. isolated auxiliary contacts (B600 rated) Low energy consumption (150 mw) Ambient temperature compensation Rockwell Automation Publication 2500-SG001E-EN-P - September

42 Select Unit Types Visible trip indication Optional DeviceNet side mount module Optional EtherNet/IP side mount module Bulletin 193-EC E3 Plus solid-state overload relays and Bulletin 193/592-EC1 overload relays features: A current range DeviceNet ready (ODVA conformance tested) Status indicators Optional EtherNet/IP communication card for EtherNet/IP networked IntelliCENTER MCCs. Test/reset button Adjustable trip class 5 30 Ambient temperature compensation True RMS current sensing ( Hz) Protection for single and three-phase motors Integrated I/O (4 In/2 Out) Programmable trip and warning settings Diagnostic functions (history of last 5 trips and warnings) Node address switches (series B) Integrated ground fault protection Voltage protection and energy monitoring (only with 193-EC5) Direct On Line (DOL) Non-reversing Starter Units Motor Rating Circuit Breakers Electronic Overload Relay (2) Input Voltage 380/415/440/460/480V, IP20/42/54 kw Non-reversing (approx) 140M Cat. No. (1) 140MG Cat. No. (1) Contactor Cat. No. (1) E1 Plus Cat. No. (3) E3 Plus Cat. No. Module Size (1 = 80 mm) M-C2N-*** 140MG-G8P-*** 100-C16* EECB 193-EC2AB 1 (4) M-D2N-*** 193-EEDB 193-EC2BB EEEB 193-EC2CB C23*10 2 (5) M-F8N-*** 100-C37* EEFD 193-EC2DD C85* EEGE 193-EC2EE MG-J8P-*** D210* EEJG 193-EC3GG MG-K8P-*** 193-EC3HG 14 (6) MG-M8P-*** 100-D300* EELG D420* EC3JG 24 (6) 220 (1) To complete catalog numbers, refer to (2) Contact your local Rockwell Automation sales office or Allen-Bradley distributor for E300 relay catalog numbers. (3) If side mount modules are required, refer to the Industrial Controls Catalog at (4) If E300 relay is used, then unit size is two modules. (5) If E300 relay is used, then unit size is four modules. (6) Fixed mount style. 42 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

43 Select Unit Types Direct On Line Non-reversing Starter Unit Options Auxiliary contact for contactors Auxiliary contact for circuit breaker Surge suppressor Control circuit transformer Push buttons Pilot lights Status indicator Status indicator, push-to-test Selector switch Two-position Three-position DeviceNet starter auxiliary (4) 120V AC inputs and (2) 120V AC outputs (4) 24V DC inputs and (2) 120V AC outputs Back-up DeviceNet power supply Ethernet/IP POINT I/O system Direct On Line Reversing (DOLR) Starter Units These combination DOLR starter units are supplied with Allen-Bradley Bulletin 104-C or 104-D contactors and either a fusible or circuit breaker disconnect. The starters are mechanically and electrically interlocked to avoid both contactors being closed simultaneously. These units are available with an E300, E1 Plus, or E3 Plus overload relay and available with or without an external reset button for the overload relay. DOLR starter units are available in withdrawal or fixed styles. Bulletin 104-C IEC contactors features: Compact sizes from 4 45 kw/5 60 Hp (9 85 A) AC and DC coil control Common accessories for all contactor sizes Front and side mounting of auxiliary contacts Electronic and pneumatic timing modules Space-saving coil-mounted control modules Reversible coil terminations (line or load side) All devices can be attached to 35 mm DIN mounting rail Environmentally friendly materials DOLR starter with circuit breaker Rockwell Automation Publication 2500-SG001E-EN-P - September

44 Select Unit Types Bulletin 104-D IEC contactors features: V V V Electronic and conventional coils AC and DC Integrated PLC interface Low power pick-up and hold-in Wide voltage ranges Complete range of accessories Environmentally friendly Compact dimensions Bulletin 193/592 E300 electronic overload relays features: Three modules: sensing, control, and communications Intelligent motor control (EtherNet/IP enabled) Integrated I/O Adjustable trip class 5 30 Programmable trip and warning settings True RMS current/voltage sensing (50/60 Hz) Bulletin 193-EE E1 Plus solid-state overload relays features: Self-powered Phase loss protection Wide adjustment range (5:1) Over-molded power connections 1 N.O. and 1 N.C. isolated auxiliary contacts (B600 rated) Low energy consumption (150 mw) Ambient temperature compensation Visible trip indication Bulletin 193-EC E3 Plus solid-state overload relays and Bulletin 193/592-EC1 overload relays features: A current range DeviceNet ready (ODVA conformance tested) Status indicators Optional EtherNet/IP communication card available Test/reset button Adjustable trip class 5 30 Ambient temperature compensation True RMS current sensing ( Hz) Protection for single and three-phase motors Integrated I/O (4 In/2 Out) Programmable trip and warning settings Diagnostic functions (history of last 5 trips and warnings) Node address switches (series B) Integrated ground fault protection Voltage protection and energy monitoring (only with 193-EC5) 44 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

45 Select Unit Types Direct On Line Reversing (DOLR) Starter Units Motor Rating Input Voltage 380/415/440/460/480V, IP20/42/54 Circuit Breakers Reversing Electronic Overload Relay (2) kw (approx) 140M Cat. No. (1) 140MG Cat. No. (1) Contactor Cat. No. (1) E1 Plus Cat. No. (3) E3 Plus Cat. No. Module Size (1 = 80 mm) M-C2N-*** 140MG-G8P-*** 104-C37* EECD 193-EC2AD 2 (4) M-D2N-*** 193-EEDD 193-EC2BD EEED 193-EC2CD M-F8N-*** 193-EEFD 193-EC2DD C85* EEGE 193-EC2EE MG-J8P-*** D210* EEJG 193-EC3GG MG-K8P-*** 193-EC3HG 14 (5) MG-M8P-*** 104-D300* EELG D420* EC3JG 24 (5) 220 (1) Part number subject to change based on selected unit options. To complete catalog numbers, refer to (2) Contact your local Rockwell Automation sales office or Allen-Bradley distributor for E300 relay catalog numbers. (3) If side mount modules are required, refer to the Industrial Controls Catalog at (4) If E300 relay is used, then unit size is four modules above 7.5 kw. (5) Fixed mount style. Direct On Line Reversing Starter Unit Options Auxiliary contact for contactors Auxiliary contact for circuit breaker Surge suppressor Control circuit transformer Push buttons Pilot lights - - Status indicator - - Status indicator, push-to-test Selector switch - - Two-position - - Three-position DeviceNet starter auxiliary - - (4) 120V AC inputs and (2) 120V AC outputs - - (4) 24V DC inputs and (2) 120V AC outputs Back-up DeviceNet power supply EtherNet/IP POINT I/O system Rockwell Automation Publication 2500-SG001E-EN-P - September

46 Select Unit Types Soft Starter Units Soft starters, referred to as reduced voltage solid-state units, contain a microprocessor-controlled motor controller, control circuit transformer and either a fusible or circuit breaker disconnect. SMC Flex soft starter units are available for CENTERLINE 2500 MCCs in withdrawable or fixed styles. SMC Flex soft starters features: Seven standard modes of operation: soft start, current limit start, dual ramp, full voltage, linear speed acceleration, preset slow speed and soft stop Optional modes of operation: pump control, smart motor braking, Accu-Stop, and slow speed with braking Integral SCR bypass Electronic overload protection with selectable overload trip class Full metering and diagnostics DPI communication When do you specify an SMC rather than a drive? When a cost effective starter is required When no speed control is needed For simple acceleration and deceleration For lower starting torque requirements When the motor is generously sized for the load For standard starting and stopping maneuvers When dynamic braking is not required When the starter is not used to hold the rotor in place at zero speed SMC Flex with circuit breaker with SCR fuses SMC Flex with circuit breaker For SMC Flex soft starter unit selection, go to page 47. For SMC Flex soft starter options, go to page Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

47 Select Unit Types SMC Flex Soft Starter Units Motor Rating Input Voltage 380/415V, IP20/42/54 Circuit Breakers High Interrupting kw (approx) 140M Cat. No. (1) 140MG Cat. No. (1) SMC Flex Cat. No. Capacity Fuses Cat. No. (2) Module Size (1 = 80 mm) M-C2N-*** 150-F5NBD 8 4A, Size M-D8N-*** 6A, Size F25NBD 16A, Size A, Size A, Size M-F8N-*** 150-F43NBD 40A, Size MG-G8P-*** 63A, Size F60NBD 80A, Size MG-J8P-*** 150-F85NBD 125A, Size F108NBD 12 (3) 125A, Size F201NBD 24 (4) 200A, Size A, Size MG-K8P-*** 150-F251NBD 355A, Size MG-M8P-*** 355A, Size F317NBD 500A, Size F361NBD 500A, Size F480NBD 630A, Size 3 (1) To complete the catalog numbers, refer to (2) These fuses are optional. (3) Fixed mount style. (4) 600 mm wide column. Rockwell Automation Publication 2500-SG001E-EN-P - September

48 Select Unit Types SMC Flex Soft Starter Units (continued) Motor Rating Input Voltage 440/460/480V, IP20/42/54 Circuit Breakers High Interrupting kw (approx) 140M Cat. No. (1) 140MG Cat. No. (1) SMC Flex Cat. No. Capacity Fuses Cat. No. (2) Module Size (1 = 80 mm) M-C2N-*** 150-F5NBD 8 4A, Size M-D8N-*** 6A, Size F25NBD 16A, Size A, Size A, Size M-F8N-*** 150-F43NBD 40A, Size MG-G8P-*** 63A, Size F60NBD 80A, Size MG-J8P-*** 150-F85NBD 125A, Size F108NBD 12 (3) 125A, Size F135NBD 200A, Size F201NBD 24 (4) 250A, Size MG-K8P-*** 355A, Size MG-M8P-*** 150-F251NBD 355A, Size F317NBD 500A, Size F361NBD 500A, Size F480NBD 630A, Size 3 (1) To complete the catalog numbers, refer to (2) These fuses are optional. (3) Fixed mount style. (4) 600 mm wide column. 48 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

49 Select Unit Types SMC Flex Soft Starter Unit Options Auxiliary contact for circuit breaker Control circuit transformer Push buttons Pilot lights - - Status indicator - - Status indicator, push-to-test Selector switch - - Two-position - - Three-position DeviceNet starter auxiliary - - (4) 120V AC inputs and (2) 120V AC outputs - - (4) 24V DC inputs and (2) 120V AC outputs EtherNet/IP POINT I/O system DeviceNet communication module, mounted internal to solid-state starter EtherNet/IP communication module, mounted internal to solid-state starter Isolation contactor Auxiliary contact for contactors Human interface module - - Blank cover, no functionality, door mounted in bezel - - LCD display, full numeric keypad, door mounted in bezel - - LCD display, programmer only, door mounted in bezel Pump control, provides pump start and stop Braking control, provides smart motor braking, Accu-Stop, and slow speed with braking Rockwell Automation Publication 2500-SG001E-EN-P - September

50 Select Unit Types Variable Frequency Drive (VFD) Units PowerFlex Variable Frequency AC Drives The combination variable frequency AC drive units, for use in the CENTERLINE 2500 Motor Control Centers, contain a variable frequency AC drive and either a fusible or circuit breaker disconnect. PowerFlex VFD units are available in withdrawal or fixed styles. Available standard models include: PowerFlex 523 PowerFlex 525 PowerFlex 753 PowerFlex 755 PowerFlex drive features include: Isolated logic and power A three-phase, pulse width modulated (PWM) adjustable frequency output and voltage output for exceptional control of motor speed and torque Access to mode programming, providing precise and repeatedly accurate setup, control and operation, and adaptability to handle a variety of applications For PowerFlex 523 drive unit selection, go to page 51. PowerFlex 523, 525, 753 or 755 drive with a circuit breaker without a line or load reactor PowerFlex 523, 525, 753 or 755 drive with a circuit breaker with a line reactor PowerFlex 523, 525, 753 or 755 drive with a circuit breaker with a load reactor PowerFlex 523, 525, 753 or 755 drive with a circuit breaker with a line and load reactor For PowerFlex 523 drive unit options, go to page 51. For PowerFlex 525 drive unit selection, go to page 52. For PowerFlex 525 drive unit options, go to page 53. For PowerFlex 753/755 drive units selection, go to page 54. For PowerFlex 753/755 drive unit options, go to page 56. For PowerFlex 755 drive units with MCC style cabinets, go to page Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

51 Select Unit Types PowerFlex 523 VFD Units, Frames A E Normal Duty Drive Ratings Circuit Breakers (1) VFD Cat. No. PowerFlex 523 Module Size (3)(4) With Line Reactor Input Voltage kw 140M Cat. No. 140MG Cat. No. No Filter With Integral EMC Filter Frame Size Without Reactor 380/ V AC, M-C2N-*** 140MG-G8P-*** 25A-D2P3N104 25A-D2P3N114 A 4 6 IP M-D8N-*** 25A-D6P0N104 25A-D6P0N A-D010N104 25A-D010N114 B A-D013N104 25A-D013N114 C A-D017N104 25A-D017N M-F8N-*** 25A-D030N104 25A-D030N114 D A-D037N114 (5) E 22 25A-D043N114 (5) With Load Reactor With Both Reactors (1) To complete the catalog numbers, refer to (2) Line or load reactors are optional, and require additional space. (3) Each module is 80 mm high. (4) Addition of an EMC filter can increase module size. (5) Contact your local Rockwell Automation sales office or Allen-Bradley distributor for availability. PowerFlex 523 Drive Unit Options Auxiliary contact for circuit breaker Control circuit transformer Push buttons Pilot lights Status indicator Status indicator, push-to-test Selector switch Two-position Three-position DeviceNet starter auxiliary (4) 120V AC inputs and (2) 120V AC outputs (4) 24V DC inputs and (2) 120V AC outputs EtherNet/IP POINT I/O system DeviceNet communication module, mounted internal to drive ControlNet, EtherNet/IP and PROFIBUS DP communication module, mounted internal to drive Isolation contactor Auxiliary contact for contactors Human interface module Blank cover, no functionality, door mounted in bezel LCD display, full numeric keypad, door mounted in bezel LCD display, programmer only, door mounted in bezel I/O control interface type 24V DC sink or source control (via DIP switch setting) Rockwell Automation Publication 2500-SG001E-EN-P - September

52 Select Unit Types PowerFlex 525 VFD Units, Frames A E Normal Duty Drive Ratings Circuit Breakers (1) VFD Cat. No. PowerFlex 525 Module Size (3)(4) With Line Reactor Input Voltage kw 140M Cat. No. 140MG Cat. No. No Filter With Integral EMC Filter Frame Size Without Reactor 380/ V AC, M-C2N-*** 140MG-G8P-*** 25B-D1P4N104 25B-D1P4N114 A 4 6 IP M-D8N-*** 25B-D6P0N104 25B-D6P0N B-D010N104 25B-D010N114 B B-D013N104 25B-D013N114 C B-D017N104 25B-D017N M-F8N-*** 25B-D030N114 D B-D037N114 E 22 25B-D043N114 With Load Reactor With Both Reactors (1) To complete the catalog numbers, refer to (2) Line or load reactors are optional, and require additional space. (3) Each module is 80 mm high. (4) Addition of an EMC filter can increase module size. 52 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

53 Select Unit Types PowerFlex 525 Drive Unit Options Auxiliary contact for circuit breaker Control circuit transformer Push buttons Pilot lights Status indicator Status indicator, push-to-test Selector switch Two-position Three-position DeviceNet starter auxiliary (4) 120V AC inputs and (2) 120V AC outputs (4) 24V DC inputs and (2) 120V AC outputs EtherNet/IP POINT I/O system DeviceNet communication module, mounted internal to drive ControlNet, EtherNet/IP and PROFIBUS DP communication module, mounted internal to drive Isolation contactor Auxiliary contact for contactors Human interface module Blank cover, no functionality, door mounted in bezel LCD display, full numeric keypad, door mounted in bezel LCD display, programmer only, door mounted in bezel I/O control interface type 24V DC sink or source control (via DIP switch setting) Rockwell Automation Publication 2500-SG001E-EN-P - September

54 Select Unit Types PowerFlex 753/755 VFD Units, Frames 1 7 Normal Duty Drive Ratings Input Voltage kw (1) 400V AC, IP20/42/54 Output Current, Amps Circuit Breaker Cat. No. (2) PowerFlex 753 VFD Cat. No. PowerFlex 755 VFD Cat. No. Frame Size Isolation Contactor Cat. No. (2) Reactor Cat. No. (3) Module Size (4) (1 = 80 mm) M-C2N-*** 20F11RC2P1JA0NNNNN 20G11RC2P1JA0NNNNN C09* R2-B 8 20F11NC2P1JA0NNNNN 20G11NC2P1JA0NNNNN M-D8N-*** 20F11RC3P5JA0NNNNN 20G11RC3P5JA0NNNNN R4-B 20F11NC3P5JA0NNNNN 20G11NC3P5JA0NNNNN F11RC5P0JA0NNNNN 20G11RC5P0JA0NNNNN 1 20F11NC5P0JA0NNNNN 20G11NC5P0JA0NNNNN F11RC8P7JA0NNNNN 20G11RC8P7JA0NNNNN C09* R8-B 20F11NC8P7JA0NNNNN 20G11NC8P7JA0NNNNN F11RC011JA0NNNNN 20G11RC011JA0NNNNN C16* R12-B 20F11NC011JA0NNNNN 20G11NC011JA0NNNNN F11RC015JA0NNNNN 20G11RC015JA0NNNNN C23* R18-B 20F11NC015JA0NNNNN 20G11NC015JA0NNNNN F11NC022JA0NNNNN 20G11NC022JA0NNNN C37* R25-B MG-G8P-*** 20F11NC030JA0NNNNN 20G11NC030JA0NNNNN R35-B F11NC037JA0NNNNN 20G11NC037JA0NNNNN 100-C43* R45-B F11NC043JA0NNNNN 20G11NC043JA0NNNNN 100-C85* R45-B F11NC060JA0NNNNN 20G11NC060JA0NNNNN C85* R80-B F11NC072JA0NNNNN 20G11NC072JA0NNNNN 100-C85*10 24 (5) R80-B F11NC085JA0NNNNN 20G11NC085JA0NNNNN C85* R80-B MG-J8P-*** 20F11NC104JA0NNNNN 20G11NC104JA0NNNNN 100-D180* R100-B (1) Depending on ambient temperature and application, anything 15 kw and above can require ventilation. If ventilation is required, then the ArcShield option cannot be selected for that unit. (2) To complete the catalog numbers, refer to (3) Line or load reactors are optional. (4) Adding ArcShield, line reactors or load reactors can increase module size. Contact your local Rockwell Automation sales office or Allen-Bradley distributor for sizing. (5) Columns are 600 mm deep by 600 mm wide. 54 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

55 Select Unit Types PowerFlex 753/755 VFD Units, Frames 1 7 Normal Duty (continued) Drive Ratings Input Voltage kw (1) 400V AC, IP20/42/54 Output Current, Amps Circuit Breaker PowerFlex 753 Cat. No. (2) VFD Cat. No. PowerFlex 755 VFD Cat. No. Frame Size Isolation Contactor Cat. No. (2) Reactor Cat. No. (3) Module Size (4) (1 = 80 mm) MG-J8P-*** 20F1ANC140JN0NNNNN 20G1ANC140JN0NNNNN D180*11 24 (6) R160-B F1ANC170JN0NNNN 20G1ANC170JN0NNNNN R200-B F1ANC205JN0NNNNN 20G1ANC205JN0NNNNN 100-D210* R200-B MG-L8P-*** 20F1ANC260JN0NNNNN 20G1ANC260JN0NNNNN 100-D300* RB250-B F1ANC302JN0NNNNN 20G1ANC302JN0NNNNN 7 24 (7) RB320-B F1ANC367JN0NNNNN 20G1ANC367JN0NNNNN 100-D420* RB400-B MG-L8P-*** 20F14NC456AN0NNNNN 20G1ANC456JN0NNNNN 100-D630* R500-B (1) Depending on ambient temperature and application, anything 15 kw and above can require ventilation. If ventilation is required, then the ArcShield option cannot be selected for that unit. (2) To complete the catalog numbers, refer to (3) Line or load reactors are optional. (4) Adding ArcShield, line reactors or load reactors can increase module size. Contact your local Rockwell Automation sales office or Allen-Bradley distributor for sizing. (5) Columns are 600 mm deep by 600 mm wide. (6) Columns are 800 mm deep by 800 mm wide. (7) Columns are 800 mm deep by 1000 mm wide. Rockwell Automation Publication 2500-SG001E-EN-P - September

56 Select Unit Types PowerFlex 753/755 Drive Unit Options Auxiliary contact for circuit breaker Control circuit transformer Push buttons Pilot lights Status indicator Status indicator, push-to-test Selector switch Two-position Three-position DeviceNet starter auxiliary (4) 120V AC inputs and (2) 120V AC outputs (4) 24V DC inputs and (2) 120V AC outputs EtherNet/IP POINT I/O system DeviceNet communication module, mounted internal to drive ControlNet communication module, mounted internal to drive EtherNet/IP communication module, mounted internal to drive Isolation contactor Auxiliary contact for contactors Human interface module Blank cover, no functionality, door mounted in bezel LCD display, full numeric keypad, door mounted in bezel LCD display, programmer only, door mounted in bezel I/O control interface type 24V DC control voltage interface with vector control 120V AC control voltage interface with vector control 24V DC control voltage interface with sensorless vector control 120V AC control voltage interface with sensorless vector control 56 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

57 Select Unit Types PowerFlex 755 VFD with 2500 MCC Style Cabinets, Frames 8 10 PowerFlex 755 drives can also be ordered in an MCC cabinet featuring a roll-out design (1). These PowerFlex frame sizes have the following advantages: Reduce footprint at least 30%, which reduces needed floor space and heat generated Reduce installation time, especially to pull expensive power wire Reduce components from system design Several drive options are available; see PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001, for more information. Frame 8 Frame 9 Frame 10 IP20, NEMA/UL Type 1 Drive Includes DC link choke, integrated AC line fuses, and roll-out design. Exhaust hood on top of cabinets is optional. IP54, NEMA Type 12 Drive and Options (Frame 9 shown) Includes DC link choke, integrated AC line fuses, roll-out design, exhaust hood, and option bay for control/protection devices. Roll-out Design (Frame 8 shown) A roll-out cart is required for Frame 8 10 drives, and Frame 9 and 10 drives with the option bay chassis. The cart has an adjustable curb height of mm and curb offset/reach of mm. Rockwell Automation Publication 2500-SG001E-EN-P - September

58 Select Unit Types Network, PLC, and I/O Compartments Available in semi-withdrawable and fixed mount unit styles. EtherNet/IP Scanner Modules An EtherNet/IP network in the MCC requires an EtherNet/IP scanner module that meets EtherNet/IP requirements. The scanner module can be in the MCC or mounted remotely. DeviceNet Scanner Modules A DeviceNet network in the MCC requires a DeviceNet scanner module that meets DeviceNet requirements. The scanner module can be in the MCC or mounted remotely. Network linking devices can serve as the DeviceNet scanner. Also, DeviceNet scanner modules can be included in programmable controllers. Network Linking Devices With network linking devices and NetLinx technology, CENTERLINE 2500 MCC customers can connect to different communication networks. Network linking devices can connect directly to a DeviceNet or EtherNet/IP network from an MCC. NetLinx technology can easily link networks, simplifying data transfer from the MCC s DeviceNet network to a controller s EtherNet/IP network. Adding an Ethernet to DeviceNet bridge lets you connect your new EtherNet/IP MCC to existing DeviceNet MCC lineups. Linking Devices Module Size Unit Description 1 = 80 mm ControlNet to DeviceNet bridge 2 Ethernet to DeviceNet bridge 2 Profibus to DeviceNet bridge 2 Ethernet to DeviceNet Linking Device Remote Logix Controller EtherNet/IP Power Supply An EtherNet/IP network in the MCC requires a power supply providing 24V DC. A quality power supply is essential to reliable system operation. To help system integrity and reliability, an Allen-Bradley 8-amp power supply unit is recommended. This power supply is supplied with a buffer for enhanced ride-through performance. A redundant power supply is also available for added reliability. The EtherNet/IP back-up power supply is available for unit-level back-up. It seamlessly transfers network power in case of a loss of main network supply. There is no loss of component function. When the main EtherNet/IP power recovers, there is automatic re-transfer to the primary power supply. Ethernet Power Supply Units Module Size Unit Description 1 = 80 mm Ethernet power supply 2 Redundant Ethernet power supply 4 Unit back-up Ethernet power supply (1) (1) Can add module space. Provided in unit, primarily for the electronic overloads in starter units. 58 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

59 Select Unit Types DeviceNet Power Supply A DeviceNet network in the MCC requires a power supply providing 24V DC. A quality power supply is essential to reliable system operation. To help system integrity and reliability, an Allen-Bradley Bulletin 8-amp DeviceNet power supply unit is recommended. This power supply meets DeviceNet requirements, is ODVA approved, and is supplied with a buffer for enhanced ride-through performance. A redundant power supply is also available for added reliability. The DeviceNet back-up power supply is available for unit-level back-up. It seamlessly transfers DeviceNet power in case of a loss of main network supply. There is no loss of component function. When the main DeviceNet power recovers, there is automatic re-transfer to the primary power supply. DeviceNet Power Supply Units Module Size Unit Description 1 = 80 mm DeviceNet power supply 2 Redundant DeviceNet power supply 4 Unit back-up DeviceNet power supply (1) (1) Can add module space. Provided in unit, primarily for the electronic overloads in starter units. Programmable Controllers The Logix architecture provides a wide range of (input, output and communication) modules to span many applications, from high-speed digital to process control. The Logix architecture uses producer-consumer technology so input information and output status can be shared among multiple Logix controllers. For more information, see the ControlLogix System Selection Guide, publication 1756-SG001. I/O Compartments FLEX I/O is a cost-effective, flexible, modular I/O system for distributed applications, offering all the functions of larger rackbased I/O without the space requirements. This, along with outstanding reliability, is why we have sold over 5 million modules. Rockwell Automation Publication 2500-SG001E-EN-P - September

60 Select Unit Types Review MCC Technical Specifications Standards EN :2006 IEC and -2, Ed. 2.0 b:2011 EC Directives IEC/TR 61641, Ed Certifications and Markings Rated Voltages Rated Currents Creepage Distances and Clearances Bus Material and Plating 2004/108/EC 2006/95/EC ABS and ABS Shipboard CE Conformance Marked China Compulsory Certificate (CCC) GOST IBC 2010 SEI/ASCE 7-05 and 7-10 Rated Operating Voltage, U e Rated Frequency, f n Rated Insulation Voltage, U i Continuous Current Rating, I e Short Circuit Peak Withstand, I pk Short Time Withstand Rating, I cw Neutral (N) Rated Impulse Withstand Voltage, U imp Material Group (Overvoltage Category) Pollution Degree Horizontal Power Bus Vertical Distribution Bus Protective Earth Conductor (PE) Safety of machinery - electrical equipment of machines; Part 1: General requirements Low-voltage switchgear and controlgear assemblies; Part 1: General rule, and Part 2: Power switchgear and controlgear assemblies Enclosed low-voltage switchgear and controlgear assemblies - guide for testing under conditions of arcing due to internal fault EMC Directive Low Voltage Directive Up to 690 V, 3 Phase Hz 1000 V, 3 Phase Horizontal bus - up to 4000 A; vertical bus - up to 1200 A per column (1) Horizontal bus up to 210 ka Horizontal bus up to 100 ka for 1 second Full or half-rated 6, 8, or 12 kv IIIa (175 </= CTI < 400) 3 Copper (optional tin plating) Copper with tin plating Copper (optional tin plating) Degrees of Protection IEC IP20, IP42 or IP54 Forms of Separation IEC Forms 2b, 3b or 4b Column Dimensions Height See page 19 Width Depth Units Module Size (approx) Modules per Column (max) Withdrawable Unit Sizes 80 mm high x 500 mm wide = 1 module 24 of varied unit combinations 1, 2, 4, 6, 8, 10, 12 modules Structural Surface Treatments Environment Interior Exterior Storage Temperature Operating (Ambient) Temperature Altitude (1) Up to 600 A top and bottom, effective 1200 A per column. (2) The average temperature over a 24-hour period must not exceed 35 C. G90 galvanized metal (interior painted surfaces available as custom paint requests) RAL 7032 Pebble Grey Paint or Munsell 6.5 Paint (additional colors available by request) C C (2) with up to 95% noncondensing humidity Up to 1000 m without derating; derating over 1000 m 60 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

61 Selection Checklist Selection Checklist Use this checklist to help you configure your CENTERLINE 2500 Motor Control Center. You can type in the fields provided and check the checkboxes to select your preferences. Customer User Office Certifications and Markings rabs rabs Shipboard rce rccc rgost-r ribc 2010 ricc-es rsei/asce rother (specify) Incoming Power Line voltage: r 380/415V r 440/460/480V r 525/575V r 690V System power: r Delta r Grounded Delta r Grounded Wye r Grounded Wye with impedance Frequency: r 50 Hz r 60 Hz Available fault current: ka Control Power Voltage: r 24V DC r 110/115/120V AC r 220/230/240V AC Source: r Individual control transformer: r Standard VA r Extra capacity r Central control power transformer r Remote control power source Control Terminal Blocks Location: r Top horizontal wireway r Vertical wireway Structure Enclosure rating: r IP 20 (vented doors) r IP 40 (vented doors with filters) r IP 42 (non-vented, standard) r IP 54 (fully gasketed, doors and bottom plates) ArcShield : r Yes r No Forms of internal separation: r 2b r 3b (standard) r 4b Mounting configuration: r Standalone r Add to existing r Front only r Double front Depth: r 600 mm r 800 mm Width: r 600 mm (only fixed mount, no vertical wireway) r 700 mm (200 mm vertical wireway) r 800 mm (300 mm vertical wireway) r 900 mm (400 mm vertical wireway) r 1000 mm (500 mm vertical wireway) Options: r Space heater with thermostat r Cable supports r Other (specify) External paint: r RAL7032 Pebble Grey (standard) r Other (specify) Internal paint: r G90 galvanized steel (standard) r High visibility gloss white (optional) r Other (specify) Ambient temperature: C maximum Altitude: meters Bus Fault rating/bracing: r 50 ka for 3 cycles r 50 ka for 1 second r 50 ka for 3 seconds r 65 ka for 3 cycles r 80 ka for 1 second r 100 ka for 1 second Horizontal power bus: Rating: r 800 A r 1250 A r 1600 A r 2000 A r 2500 A r 3200 A r 4000 A Material: r Copper, unplated r Copper, tin plated (standard) Neutral bus: r Full rated r Half rated r None Vertical distribution bus rating: r 300 A, tin plated copper (standard; provides 600 A capacity) r 600 A, tin plated copper (provides 1200 A capacity) Protective earth (PE) conductor: Horizontal Location: r Bottom (standard) Material: r Copper, unplated r Copper, tin plated (standard) Size: r 1-6 x 50 mm r 2-6 x 50 mm r 3-6 x 50 mm Vertical Plug-in material: r Copper, unplated r Copper, tin plated (standard) Load material (optional): r None r Copper, unplated r Copper, tin plated (standard) Load location: r Vertical wireway (standard) Stab openings: r Automatic shutters (standard) Rockwell Automation Publication 2500-SG001E-EN-P - September

62 Selection Checklist IntelliCENTER Embedded system r DeviceNet r EtherNet/IP If EtherNet/IP, select one of the following: r Stratix 5700 r Stratix 8000 Software r None r Only Standard Data CD (1) Quantity: r Only Energy Data CD (1) Quantity: r IntelliCENTER software and Standard Data CD (1)(2) Data CD quantity: r IntelliCENTER software and Energy Data CD (1)(2) Data CD quantity: Other Network Options r Profibus r ControlNet r DeviceNet-to-Ethernet linking device r DeviceNet-to-ControlNet linking device r DeviceNet-to-Profibus linking device Incoming Cable Termination/Provision Ampere rating: A Located in column number: Where located: r Top r Bottom Number of cables per phase: Cable size: Main: r Main lug only (MLO) with crimp compression lugs r MLO with mechanical lugs r MLO without supplied lugs r Main fusible disconnect (MFD) with supplied fuses If supplied, fuse type: r MFD without supplied fuses r Ground fault main circuit breaker (MCB) r Shunt trip MCB Auxiliary contacts (quantity): Other (specify): r Current transformers required for MCB (quantity): r Potential transformers required for MCB (quantity): r Main air circuit breaker (MACB) with electrical charging device r MACB with closing release r MACB with shunt release r MACB with undervoltage release Incoming metering options: r Analog ammeter r Ammeter switch r Analog voltmeter r Voltmeter switch r PowerMonitor 500 r PowerMonitor 5000 Outgoing Cable Termination/Provision Ampere rating: A Number of cables per phase: Cable size: Lug type: r Crimp compression lugs r Mechanical lugs r Lugs not supplied Feeder Units Fuse switch: r Fuses supplied If supplied, fuse type: r Fuses not supplied Circuit breaker (thermal magnetic): Interrupting rating: ka Ampere rating: A Other: Nameplates Type: r Cardholder r Engraved acrylic r Engraved phenolic Color scheme: r Black letters on white r White letters on black (phenolic only) Door Latches Latch type: r 1/4 turn r Other (specify): Wire Markers Marker type: r Sleeve r Data tab r Heat shrink Spares r Spare parts r Spare units r Other (specify): Direct On Line Starter Units (3) Unit type: r Non-reversing starter r Reversing starter Ampere rating: A Kilowatt rating: kw Disconnecting means: r Fused (rotary operator only) Fuse type: r Fuses not supplied r Circuit breaker Handle operator: r Rotary operator r Flange operator (2 module minimum) Overload type: r E300 r E1 Plus r E1 Plus w/ground fault r E3 Plus r E3 Plus w/ground fault r E3 Plus w/voltage protection and energy monitoring Overload reset: r External (door mounted) Duty rating: r AC3 (standard) r AC4 Protection: r Type 1 r Type 2 Unit type: r Withdrawable r Semi-withdrawable r Fixed 62 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

63 Selection Checklist Options and Accessories Pilot lights r Yes Quantity: r No Light type: r Push-to-test r LED lamps r Forward/reverse (available only for reversing starter units) Text on legend plate: r On r Off r Fault r Emergency r Other (specify): Push buttons r Yes Quantity: r No Text on legend plate: r On r Off r Reset r Emergency r Other (specify): Selector switch: r 2-position r 3-position r None Function: E300 control stations r Yes Quantity: r No If yes, station type: r Control r Diagnostic Starter auxiliary contacts: r Normally open Quantity: r Normally closed Quantity: Relays or timers (describe; use Notes section below if additional space is needed): Others (describe; use Notes section below if additional space is needed): Notes (use Notes section on page 7 if additional space is needed) Rockwell Automation Publication 2500-SG001E-EN-P - September

64 Selection Checklist Soft Starter Units (1) Unit type: r SMC Flex Connection: r Line r Delta Ampere rating: A Kilowatt rating: kw Disconnecting means: r Fused (only rotary operator) Fuse type: r Fuses not supplied r Circuit breaker Handle operator: r Rotary operator r Flange operator (2 module minimum) Unit type: r Withdrawable r Semi-withdrawable r Fixed Options and Accessories Pilot lights r Yes Quantity: r No Light type: r Push-to-test r LED lamps Text on legend plate: r Start r Stop r Other (specify): Push buttons r Yes Quantity: r No Text on legend plate: r On r Off r Fault r Other (specify): Selector switch: r 2-position r 3-position r None Function: Human-machine interface (HMI): r LCD display, full numeric keypad r LCD display, programmer only Starting mode: r Pump control r Braking control Others (describe; use Notes section below if additional space is needed): Notes (use Notes section on page 7 if additional space is needed) (1) Copy this section and complete for each unit needed. 64 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

65 Selection Checklist PowerFlex AC Variable Frequency Drive (VFD) Units (1) Unit type: r PowerFlex 523 r PowerFlex 525 r PowerFlex 753 r PowerFlex 755 Rating: r Normal duty r Heavy duty Ampere rating: A Kilowatt rating: kw Disconnecting means: r Fused (rotary operator only) Fuse type: r Fuses not supplied r Circuit breaker Handle operator: r Rotary operator r Flange operator (2 module minimum) Unit type: r Withdrawable r Semi-withdrawable r Fixed Options and Accessories Pilot lights r Yes Quantity: r No Light type: r Push-to-test r LED lamps Text on legend plate: r Start r Stop r Other (specify): Push buttons r Yes Quantity: r No Text on legend plate: r On r Off r Fault r Other (specify): Selector switch: r 2-position r 3-position r None Function: Human-machine interface (HMI): r LCD display, full numeric keypad r LCD display, programmer only Braking mode: r Pump control r Braking control Reactor type: r Line r Load Others (describe; use Notes section below if additional space is needed): Notes (use Notes section on page 7 if additional space is needed) (1) Copy this section and complete for each unit needed. Rockwell Automation Publication 2500-SG001E-EN-P - September

66 Selection Checklist DeviceNet Power Supply Unit Type: r Primary r Redundant r Back-up r User-supplied external Location (specify): EtherNet/IP Power Supply Unit Type: r Primary r Redundant r Back-up r User-supplied external Location (specify): Miscellaneous Units (1) r Programmable controllers Number of slots: Power supply: Describe what you need (use Notes section on page 7 if additional space is needed) r Distribution panels 1-pole quantity: 2-pole quantity: List circuit loads (use Notes section on page 7 if additional space is needed) r Extra space for future units Describe what you need (use Notes section on page 7 if additional space is needed) Motor List Unit Description Rating Module Size (1) Copy this section and complete for each unit needed. 66 Rockwell Automation Publication 2500-SG001E-EN-P - September 2014

67 Selection Checklist Notes Rockwell Automation Publication 2500-SG001E-EN-P - September

68 Allen-Bradley, Rockwell Automation, Rockwell Software, Accu-Stop, ArcShield, CENTERLINE, ControlLogix, DeviceLogix, FactoryTalk, FLEX, Integrated Architecture, IntelliCENTER, NetLinx, POINT I/O, PowerFlex, RSEnergyMetrix, RSLogix, RSNetWorx, SecureConnect, SMC, Stratix 6000, Stratix 8000, Studio 5000, and LISTEN. THINK. SOLVE are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication 2500-SG001E-EN-P - September 2014 Supersedes 2500-SG001D-EN-P - June 2013 Copyright 2014 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.