Rack & Pinion Rotary Actuators Single, Double, and Integral Air/Oil Tandem Rack & Pinion Mini Rotary Actuators (ø1/2" & 3/4" Bores)

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1 ctuators Rack & inion Rotary ctuators ingle, ouble, and Integral ir/oil Tandem Rack & inion Mini Rotary ctuators (ø1/2" & /4" ores) ingle Rack and inion Mini Rotary ctuators are very compact. Rotation angles 45, 90, and 180 standard. Nitrile Noise ampening umpers optional. Viton eals optional for higher temperatures. Optional Low riction eals. ody Mount or optional ngle racket, ront and Rear lange Mountings. Technical data Medium: iltered compressed air to 150 I (10 ar) Operating Temperature: -20 to 200 (-29 to 9 ) with tandard Nitrile eals -20 to 400 (-29 to 204 ) with Viton eals -20 to 250 (-29 to 121 ) with Low riction eals Operating ressure: 150 I (10 ar) ngle of Rotation: 45, 90, 180 tandard Other rotations available Rotational Tolerance: /2 acklash etween Rack & inion: 2 position units less than 1 of arc maximum NOT: or 0 backlash at each end of rotation, specify a double rack actuator with rotation adjustments. Lubrication: None required Norgren Rotary ctuators are rated for no lube added service. ll internal components are lubricated at the time of assembly with a Teflon based grease. Recommended fluid for air/oil tandem is petroleum based hydraulic oil, non-foaming, non-detergent IO Viscosity grade of 46. Materials nd aps: lack anodized 6061-T6 aluminum ody: 6061-T6 aluminum alloy, entirely black anodized ear Rack: round and polished stress proof steel inion ear and Output haft: Manufactured as one piece from high strength steel. haft earings: 841 ronze tandard eals: Nitrile Ordering information Model codes V ore 1/2" 0 /4" 1 Rack/Rotary Type ingle Rack tandard eals 0 ingle Rack Low riction eals 1 ouble Rack Low riction eals 2 ouble Rack tandard eals 5 ouble Rack Integral /O 7 Tandem tandard eals (ø /4" ore only in mini rotary) Multiple osition ctuator 2 osition O Rotation Output haft ingle nd Keyway tandard ouble nd Keyway Mounting tandard 1 ront lange 2 Rear lange ngle racket 5 Options No Option 0 lectroless Nickel Viton eals V (pecify) witches N/ 0 Rotation djustments No djustment 1 nd ap 2 nd ap nd aps & 4 nd aps & 5 umper No umpers nd ap nd ap ll aps low ontrols N/ ushions N/ ort & Location ort osition 1 * ort osition 2 ort osition ort osition 4 ort osition 5 *tandard ort Location ML: Mini Rotary ctuator /4" ore ouble Rack Integral ir/oil Tandem Mini Rotary ctuator 2 osition 180 Rotation ouble nd Keyway Output haft ront lange Mounting ort osition 2 No umpers Rotation djustment nd aps & Viton eals. T-122

2 asic imensions ingle Rack and inion Mini Rotary ctuator ap 1.00 (25.40) 2.00 (50.80).125 x.06 eep (.17 x 1.52) ap.88 (22.5) /4-28 Tapped Thru lso ounterbore on oth ides for #10 ocket Optional ouble ead ap crew nd Output haft for Mounting ore øk 1/2".50 (89) 1.06 (27) 1.00 (25) 1.50 (8).59 (15).75 (9.5) 10-2 /4" 4.88 (124) 1.25 (2) 1.25 (2) 2.00 (51).69 (18).500 (12.70) 1/8 NT asic imensions ouble Rack and inion Mini Rotary ctuator with Integral ir-oil Tandem 1 Rack & inion Rotary ctuators ingle, ouble, and Integral ir/oil Tandem Rack & inion Mini Rotary ctuators (ø1/2" & /4" ores) ap / 1.00 (25.40) 2.00 (50.80).125 x.06 eep (.17 x 1.52) ap / 1/4-28 Tapped Thru lso ounterbore on oth ides for #10 ocket ead ap crew for Mounting asic imensions ouble Rack and inion Mini Rotary ctuator.88 (22.5) Optional ouble nd Output haft ore øk 1/2".75 (95) 1.06 (27) 1.00 (25) 2.50 (64) 1.25 (2).75 (9.5) 1/8 NT /4" 4.75 (121) 1.25 (2) 1.25 (2).00 (76) 1.50 (8).500 (12.70) 1/8 NT x.06 eep (.17 x 1.52) ap /.88 (22.5) ir/oil Resevoir (25.40) 2.00 (50.80) 1/4-28 Tapped Thru lso ounterbore on oth ides for #10 ocket ead ap crew for Mounting Optional ouble nd Output haft ore øk /4" 5.75 (121).125 (8) 1.25 (2) 1.25 (2).00 (76) 1.50 (8).500 (12.70).1/8 NT ort ositions ingle Rack ort ositions ouble Rack without Rotation djustment ort ositions Integral ouble Rack ort ositions ouble Rack with Rotation djustment ingle Rack ouble Rack Integral ir/oil Tandem ouble Rack ap ap ap / ap / ap / T-12

3 ctuators Rack & inion Rotary ctuators ingle, ouble, and Integral ir/oil Tandem Rack & inion Rotary ctuators (ø1-1/2" & 2-1/2" ores) eatures ingle Rack and inion Rotary ctuators are designed for non-lube added service. Rotation angles 45, 90, 180, 270, and 60 standard. Urethane Noise ampening umpers optional. Viton eals optional for higher temperatures. Optional Low riction eals. ody Mount or optional ngle racket, ront and Rear lange Mountings. djustable ushions optional low ontrols Optional Intregal ir/oil optional Technical data Medium: iltered compressed air to 150 I etroleum based hydraulic fluid to 400 I Operating Temperature: -20 to 200 (-29 to 9 ) with tandard Nitrile eals -20 to 400 (-29 to 204 ) with Viton eals -20 to 250 (-29 to 121 ) with Low riction eals Operating ressure: 150 I (10 ar) 400 I (27.6 ar) ydraulic (non-shock) ngle of Rotation: 45, 90, 180, 270, 60 tandard ny rotation up to 1080 can be supplied Rotational Tolerance: acklash etween Rack & inion: 1-1/8" ore 2 position units 1 of arc maximum 1-1/2" 2-1/2" ore 2 position units 0 minutes of arc maximum Lubrication: None required Norgren Rotary ctuators are rated for no lube added service. ll internal components are lubricated at the time of assembly with a Teflon based grease. hould additional lubrication become necessary between the radial surface of the rack gear and the rack/pinion mesh area due to severe operating conditions, a grease fitting is provided. Materials nd aps: lack anodized 6061-T6 aluminum ody: 6061-T6 aluminum alloy, entirely hard coat anodized ear Rack: round and polished stress-proof steel inion ear and Output haft: Manufactured from high-strength steel. haft earings: ealed, single row ball bearings tandard eals: Nitrile Tube: 606-T82 aluminum alloy Tie Rods: tress-proof steel loating istons: olid aluminum alloy T-124 Ordering information Model codes M ore 1-1/8" 2 1-1/2" 2" 4 2-1/2" 5 Rack/Rotary Type ingle Rack tandard eals 0 ingle Rack Low riction eals 1 ouble Rack Low riction eals 2 ouble Rack tandard eals 5 tandard ir/oil Tandem 6 Integral ir/oil Tandem 7 Multiple osition ctuator 2 osition 0 osition 4 osition 4 5 osition 5 Rotation Output haft ingle nd Keyway tandard ouble nd Keyway ollow Internal Keyway ross Keyway reloaded Keyway Mounting tandard 1 ront lange 2 Rear lange ottom lange 4 ort Location osition tandard * Oversized J K *tandard ort ize and Location. ML: 11/8" ore ouble Rack with tandard eals 2 osition Rotary ctuator 180 Rotation ouble nd Keyway tandard Mounting tandard ort Located at osition 2 ushion osition 1 in nd ap No low ontrols umpers on ll aps nd ap Rotation djustments tandard Magnetic iston Option lectroless Nickel lated. Options No Option 0 lectroless Nickel O-Ring Loaded iston eals Viton eals V (pecify) Magnetic Option No Magnet 0 tandard Magnetic iston M in osition & Integral ir/oil Tandems in osition & Rotation djustments No djustment 1 nd ap 2 nd ap nd aps & 4 nd aps & 5 Note: tandard rotation adjustments provide 0 of angle reduction. umper No umpers nd ap nd ap ll aps low ontrols Needle osition No low ontrols nd ap nd ap J K nd aps & M N R Note: low ontrols must be 90 to ort Location. low controls are tandard on all ir/ Oil Tandems. tandard ir/ Oil Tandem low ontrols are in end caps & in position #2. Integral ir/ Oil Tandem low ontrols are in position #5. ushions Needle osition No ushions nd ap nd ap J K nd aps & N M R Note: ushions & Rotation djustment cannot be located in same end cap.

4 Rack & inion Rotary ctuators ingle, ouble, and Integral ir/oil Tandem Rack & inion Rotary ctuators (ø1-1/2" & 2-1/2" ores) asic imensions for ingle and ouble Rack and inion Rotary ctuator ap ap imensions in inches (mm) L M Keyway Retainer late Optional Mounting oles O Thds. U eep (4) I Mounting oles R Thds. T eep (4) N Remove the (4) Retainer late crews to use the Mounting oles on either side of the body. J Q ap ap L M Keyway Retainer late Optional Mounting oles O Thds. U eep (4) I ap Mounting oles R Thds. T eep (4) N imension egree Rotation 1-1/8" ore ingle Rack 1-1/2" ore ingle Rack 2" ore ingle Rack 2-1/2" ore ingle Rack (114) (165) (197) (20) (142) (204) (259) (265) (167) 9.97 (29) (15) (21) (217) (08) (427) (4) (267) (78) (58) (545) (16) (448) (650) (657) dd per.0218 (0.55).005 (0.77).0489 (1.24).0489 (1.24).12 (7.92).500 (12.70).688 (17.48) (25.40) (57) (70) (102) (102).09 (2.6).125 (.18).187 (4.75).187 (4.75).625 (16) (25) (25) (25).047 (1.19).060 (1.52).09 (2.6).09 (2.6).875 (22) (44) 2.01 (52) 2.01 (52).24 (5.94).250 (6.5).500 (12.70).500 (12.70) (57) (68).718 (94).718 (94).250 (6.5).250 (6.5).47 (11.10).47 (11.10) (8) (51) (64).000 (76).500 (12.70).750 (19.15) (28.58) (28.58).12 (84) 4.75 (111) (168) (168) (42) (56).02 (84).02 (84) I (61).187 (81) (124) (124) J (25) (8) (8) (8) øk.500 (12.70).875 (22.2) (28.58) (28.58) L.625 (16) (8) (67) (67) M 1/8 x 1/16 /16 x /2 1/4 x 1/8 1/4 x 1/8 N (8) (8) (51) (51) O 1/4-20 1/4-20 7/ / /8 NT 1/4 NT 1/4 NT 1/4 NT Q.45 (12).594 (15).86 (22).86 (22) R 1/4-20 5/ /2-20 1/ (6).250 (6).75 (10).75 (10) T.250 (6).1 (8).500 (1).500 (1) U.250 (6).48 (11).48 (11).48 (11) ap Remove the (4) Retainer late crews to use the Mounting oles on either side of the body. J T-125 Q

5 ctuators Rack & inion Rotary ctuators ingle, ouble, and Integral ir/oil Tandem Rack & inion Rotary ctuators (ø1-1/2" & 2-1/2" ores) 4-osition Rotary ctuator R = Rotation of base unit in degrees (ositions 1 and 4) = hange in rotation of base unit (osition 2) T = hange in rotation of base unit (osition ) ap 5-osition Rotary ctuator R = Rotation of base unit in degrees = hange in rotation of base unit (osition 2) T = hange in rotation of base unit (osition ) Z = hange in rotation of base unit (osition 4) osition Rotary ctuator* ap haft Options Internal Keyed ollow haft can be utilized from either side and is flush with retaining plates. 2" bore 1.00" (25.4) hollow-optional 2-1/2" bore.688" (17.48) hollow-optional ross Keyed haft protrudes from retainer dimension OITION #2 90 lush with Retainer urface Retainer urface OITION #1 0 OITION # 180 ap ap * position actuator is dimensionally interchangable with 2 position. 4 osition Rotary ctuator (R + ) + (R x ) + (R + ) + ap 1 ap ap Output haft ressurize ort(s) osition Number in ap(s) xhaust 1 ll other ports 2 & ll other ports ll other ports OITION #2 90 OITION #1 0 OITION # 180 ap 1 ap 1 ap ap (R + T ) + (R + ) + 5 osition Rotary ctuator (R + Z ) + (R x ) + (R + ) + ap ap ap 1 OITION #4 270 Output haft ressurize ort(s) osition Number in ap(s) xhaust 1 ll other ports 2 1 & 1 ll other ports & ll other ports 4 ll other ports OITION # OITION # 125 OITION #1 0 ap 1 ap (R + T ) + ap (R + T ) + ap 1 OITION #5 270 ressurize ort(s) OITION # Output haft osition Number in ap(s) xhaust 1 ll other ports 2 1 & 1 ll other ports & ll other ports 4 1 & 1 ll other ports 5 ll other ports T-126

6 Mini Rotary ctuators are constructed with the finest materials for each component! 1 eals: Lip type, pressure sensitive nitrile seals are wear compensating for long service life and minimum friction. 2 ear Rack and iston: One-piece construction, ground and polished, stress-proof steel. ctuator ody: recision machined from 6061-T6, 40,000 I minimum yield aluminum alloy for strength. The entire body is then black anodized for maximum wear and corrosion resistance. 1 2 ouble Rack hown haft earings: 841 oil impregnated bronze bearings provide excellent wear and low friction characteristics. eal Kits rotations are standard and available in single or double rack models. tandard Low riction Viton ir/oil Tandem ore art No. art No. art No. art No. 1/2"" ingle Rack 000K 000TK 000VK We recommend that 1/2"" ouble Rack 050K 050TK 050VK ir/oil Tandems are /4" ingle Rack 100K 100TK 100VK returned to the factory /4" ouble Rack 150K 150TK 150VK for repair. Torque Output Theoretical Torque Output in Inch-pounds (Newton-meters) 6 5 inion ear and Keyed Output haft: Manufactured from high strength steel and precision machined as one piece. The gear/shaft can be easily removed and reinserted to satisfy a variety of keyway orientation requirements. 6 nd aps: Machined from 6061-T6 solid aluminum bar that is anodized for corrosion resistance. I (bar) Inch (Newtonpounds meters ore ize eries 40(2.8) 60(4.1) 80(5.5) 90(6.2) 100(6.9) 125(8.6) 150 (10.) per I per ar) 1/2" ingle Rack (.2) 2.9 (.).9 (.44) 4.4 (.50) 4.9 (.50) 6.1 (.69) 7.4 (.84).049 (.080) 1/2" ouble Rack (.45) 5.8 (.66) 7.8 (.88) 8.8 (1.00) 9.8 (1.11) 12.2 (1.8) 14.8 (1.67).098 (.160) /4" ingle Rack (.75) 9.9 (1.12) 1. (1.50) 14.9 (1.68) 16.5 (1.86) 20.7 (2.) 24.8 (2.80).165 (.270) /4" ouble Rack (1.49) 19.8 (2.24) 26.6 (.0) 29.8 (.7).0 (.7) 41.4 (4.68) 49.6 (5.60).0 (.540) NOT: educt 10% from torque output for frictional loss. ø/4" ir/oil Tandem has the torque output of a ingle Rack unit: deduct 20% for frictional loss. T-127