HOPPER SHAPE KNIFE GATE VALVE
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1 HOPPER SHAPE KNIFE GATE VALVE The model knife gate is a uni-directional wafer valve designed for industrial bulk handling service applications (powdered and granular products). The special design of the body allows for easy passage of the fluid and makes it ideal for use as silo outlet valve. Widely used in industries such as: Power plants Food and Beverage Chemical plants Mining etc. The valve is normally installed in the reverse position (seat upstream) in order to avoid problems like build-up in valve body, seat wear, difficult closing,... Sizes: DN 50 to DN 600 (larger diameters on request) OFF SEATING ON SEATING Working pressure: (Standard) DN 50 to DN kg/cm 2 10 kg/cm 2 DN 300 to DN kg/cm 2 6 kg/cm 2 DN 450 1,5 kg/cm 2 5 kg/cm 2 DN 500 to DN kg/cm 2 4 kg/cm 2 Standard flange connection: DIN PN 10 and ANSI B16.5 (class 150) Note: other flange connections are available on request. Directives: DIR 98/37/CE (MACHINES) DIR 97/23/CE (PED) DIR 94/9/CE (ATEX) All valves are tested prior to shipping in accordance with the standard developed by the Quality Control Department at ORBINOX. STANDARD PARTS LIST Part: Cast Iron: Stainless Steel: 1- Body GJL 250 (GG25) CF8M 2- Gate AISI 304 AISI Seat Metal or EPDM 4- Packing Tallowed cotton PTFE Impreg. Synth. Fibre (Both versions with a EPDM o-ring) 5- Gland Follower Aluminum (DN 50 to DN 300) CF8M Ductile Iron (DN 350 to DN 600) 6- Seat retainer ring AISI 304 AISI Stem AISI Stem nut Brass 9- Yoke Carbon Steel - Epoxy coated 10- Cleaning Carbon Steel 11- Collar Nylon 12- Friction washer Brass 13- Handwheel < 310: Ductile Iron / > 410: GJL 250 (GG25) 14- Cap Plastic 15- Stem Protector Epoxy-coated Carbon Steel
2 DESIGN FEATURES BODY: Wafer style cast monoblock design with reinforced ribs in larger diameters for extra body strength. Internal cast gate wedges and guides allow for tighter shut-off. Special cast gate supports prevent seat from deflecting off the gate when valve is installed in the reverse position of the flow direction. Wide face to face and internal design with flushing corners avoid any build up of solids that would prevent valve from closing. Full port design for greater flow capacity and minimal pressure drop. Standard flush ports allow cleaning of solids trapped within the body cavities that can obstruct the flow or sealing in the closed position. Purge ports can be injected with air, steam, liquids, etc. depending on the media. GATE: Stainless steel gate as standard. Gate is polished on both sides to avoid jamming and seat damage. Bottom of the gate edge is machined to a bevel to cut through solids for a tighter seal in the closed position. On request: thickness and/or material of the gate can be changed for higher pressure requirement. SEAT: (resilient) Unique design that mechanically locks the seat in the internal of the valve body with a stainless steel retainer ring. Standard EPDM also available in different materials such as Viton, PTFE, etc. PACKING: Long-life packing with several layers of braided fibre plus an EPDM o-ring, with an easy access packing gland ensuring a tight seal. Long-life braided packing is available in a wide range of materials. STEM: The standard stainless steel stem offers a long corrosion resistant life. For rising stem handwheel actuators only, a stem protector is provided for additional protection against dust while the valve is in the open position. ACTUATORS: All actuators supplied by ORBINOX are interchangeable, and supplied with an standard mounting kit to allow for interchangability on site. YOKE or ACTUATOR SUPPORT: Made of EPOXY coated steel (stainless steel available on request). Compact design makes it extremely robust even under the most severe conditions. Reinforced design is standard starting from DN 250. EPOXY COATING: The epoxy coating on all ORBINOX cast iron and carbon steel valve bodies and components is electrostatically applied making the valves to be corrosion resistant with a high quality finished surface. The ORBINOX standard colour is RAL-5015 blue. GATE SAFETY PROTECTION: ORBINOX automated valves are provided with gate guards in accordance with EU Safety Standards. The design feature prevents any objects from being caught accidentally while the gate is moving.
3 OTHER OPTIONS Bonnet (Fig.1): Assures tight sealing to atmosphere for use with hazardous gas or fluids. Reduces packing maintenance. Other materials of construction: Special alloys such as AISI 317, 254SMO, Hastelloys, Titanium, Fabricated valves: ORBINOX is equipped for in house fabrication of special valves. Depending on the design, diameter, pressures, material of construction, SURFACE TREATMENTS Valve components can be protected or coated for a longer life expectancy, depending on the application and the service conditions. At ORBINOX we can offer treatments and coatings for the valve components to improve the properties against abrasion (Stellite, Polyurethane ), corrosion (Halar, Rilsan, Galvanised ) and adherence (Polishing, PTFE ). Fig.1 We recommend consultation with our technical department.
4 ACTUATOR TYPES Manual: Automatic: Handwheel (rising & non-rising stem) Chainwheel Lever Bevel Gear Others (square nut ) Electric Double Acting Pneumatic Single Acting Pneumatic Hydraulic All actuators supplied by ORBINOX are interchangeable. FAIL SAFE SYSTEMS Used on pneumatic actuated valves, SINGLE ACTING / SPRING RETURN Available from DN 50 to DN 200 Options: - Fail open - Fail closed SINGLE ACTING / VOLUME TANK Available for all sizes (DN>200) ACCESSORIES - Mechanical stops - Locking device - Manual override - Solenoid valves - Positioners - Limit switches - Proximity switches - Floor stands - Stem extensions Options: - Pneumatic Failsafe - Pneumatic or Electric Failsafe Wide range of valve extensions available. For further information about fail safe systems and valve extensions, please see EX chapter. We recommend consultation with our technical department.
5 TEMPERATURE CHART SEAT / SEALS Material Max.Temp.( C) Applications Metal/Metal >250 High temp. Low tightness. EPDM (E) 120 Acids and non mineral oils. Nitrile (N) 120 Resistance to petroleum products. Viton (V) 200 General chemical service. High temperature. Silicone (S) 250 Food service. / High temperature. PTFE (T) 250 Corrosion resistance. More details and other materials under request. PACKING Material Max. Temp. ( C) ph Tallowed cotton (AH) Dry cotton (AS) PTFE impregn. synth. fibre (ST) Braided PTFE (TH) Graphited (GR) Ceramic fibre (FC) 1200 NOTE: all types include an elastomere O-ring (same material as seal), excluding TH, GR and FC. SEAT TYPES METAL / METAL For applications with: High temperature High density media application When full tightness is not required RESILIENT, TYPE "A" Standard resilient seat Temperature limitations according to seat material selected. Consult the above chart or our technical department for more information. Replaceable seat retainer ring. TYPE "B" SEAT (metal/metal) For applications with: High temperature High density media application When full tightness is not required Replaceable design without dismantling the valve TYPE "B" SEAT (resilient) Temperature limitations according to seat material selected. Consult the above chart or our technical department for more information. Replaceable and reinforced seat ring available in different materials such as: stainless steel, CA15, Ni Hard, DEFLECTION CONE "C" Deflects the media away from any internal exposed parts of the valve such as gate guides, seat, etc. Different types of material available such as AISI 316 stainless, CA15, Ni-Hard, etc. Face to face dimensions increase: DN 50 to DN 250 X = 9mm DN 300 to DN 600 X = 12mm Larger diameters on request
6 HANDWHEEL (rising stem) Standard handwheel actuator. Consists on: - Handwheel: Epoxy coated Cast Iron - Stem - Stem nut - Stem protector Available from DN 50 to DN 600 Options (on request): - Locking Device - Extensions and floor stand DN A B C D E F ØG H Weight (kg.)
7 HANDWHEEL (non-rising stem) Recommended for installation where space is limited. Consists on: - Handwheel: Epoxy coated Cast Iron - Stem - Yoke bushing - Stem nut fixed to the gate Available from DN 50 to DN 600 Options: - Locking Device - Extensions - Square Nut Drive DN A B C D E F ØG H
8 CHAINWHEEL Recommended for elevated installations. Consists on: - Chainwheel: Epoxy coated Cast Iron - Stem - Stem nut - Stem protector Available from DN 50 to DN 600 Options: - Locking Device - Extension - Non-rising Stem DN A B C D E F ØG H
9 LEVER Recommended for quick opening and closing. Consists on: - Lever - Stem - Yoke Sleeve - Lever Lock Available from DN 50 to DN 300 DN A B C D E F G H I
10 GEAR Recommended for valves larger than DN 350 and working pressures greater than 3.5 kg/cm 2 Consists on: - Stem - Yoke - Bevel Gear Actuator with Handwheel (Standard Ratio 4:1) Available from DN 200 to DN 600 Options: - Locking device - Extension - Chainwheel - Non-rising stem DN A B C D E F ØG H I
11 PNEUMATIC CYLINDER The standard pneumatic actuator (double acting on-off cylinder) consists of: - Aluminium jacket and covers - Stainless Steel (AISI 304) piston rod - Nitrile coated steel piston Available in DN 50 to DN 600 Supply Pressure: minimum 3.5 kg/cm 2 - maximum 10 kg/cm 2 Reinforced design of support plates (U-type) is standard starting from DN 250. Options: - Hard anodized jacket and covers - Over/Undersized cylinder - Stainless Steel jacket and covers - Manual override - Fail safe system - Travel stops Instrumentation (on request): - Positioners - Flow regulators - Solenoid valves - Air preparation units DN A B C D E F G H Weight (kg.) Standard Cyl. Connect C100/62 1/4" G C100/77 1/4" G C100/95 1/4" G C100/115 1/4" G C125/143 1/4" G C125/168 1/4" G C160/220 1/4" G C200/270 3/8" G C200/320 3/8" G C250/375 3/8" G C250/425 3/8" G C300/475 1/2" G C300/525 1/2" G C300/625 1/2" G
12 ELECTRIC ACTUATOR Consists on: - Electric motor - Rising stem - Motor support yoke flange (Acc. to ISO 5210/DIN 3338) The standard electric motor is equiped with: - Manual emergency operation - Limit switches (open/closed) - Torque switches Available from DN 50 to DN 600 Wide range of types and marks available to meet customer's needs. Option: - Non rising stem DN A B C D E F H ØG I J L M sternø x pitch Torque(Nm) x x x x x x x x x x x x x x 6 210
13 FLANGE AND BOLTING DETAILS DIN PN10 DN K nº M T M M M M M M M M M M M M M M BLIND TAPPED BOLTS THROUGH BOLTS TAPPED THROUGH ANSI B16.5, class 150 DN K nº M T 2 4 3/4 4 5/8 UNC 5/ /2 5 1/2 4 5/8 UNC 5/ /8 UNC 3/ /2 8 5/8 UNC 7/ /2 8 3/4 UNC 7/ /2 8 3/4 UNC 9/ /4 8 3/4 UNC 9/ /4 12 7/8 UNC 11/ /8 UNC 11/ / UNC 7/ / UNC 13/ / /8 UNC 7/ /8 UNC 7/ / /4 UNC 15/ BLIND TAPPED BOLTS THROUGH BOLTS TAPPED THROUGH
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