Table of Contents Introduction... 2 Amphenol MIL-DTL-5015 and MIL-5015 Type Standard Cylindrical Connectors General Information, Class

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2 able of ontents age Introduction mphenol I and I-5015 ype tandard ylindrical onnectors eneral Information, lass esignations , - eneral Information or wall mounting receptacle cable connecting plug or box mounting receptacle straight plug degree plug / eneral Information / wall mounting receptacle / cable connecting plug box mounting receptacle / straight plug degree plug eneral Information wall mounting receptacle cable connecting plug box mounting receptacle straight plug ontact and Insert rrangements /tandard insert arrangement charts , 23 /tandard special insert arrangement chart /tandard alternate positioning /tandard contact arrangements /tandard special contact arrangements /tandard thermocouple contact arrangements /tandard ccessories cable clamp, 3420 sleeve cable clamp, 3420( ) sleeve cable clamp, 3420( ) sleeve cable clamp hru-bulkhead shells , 60 ssembly instructions for and cable clamps rommet/sealing plugs lug protection caps eceptacle protection caps ust caps ealing gaskets older contacts rimp contacts /tandard pplication ools /tandard ow to Order dditional /tandard onnectors offered by mphenol atrix I with crimp rear release contacts, I-5015 ype odification onnectors, 97 eries (5015 type) onnectors, re-arth onnectors mphe-ower 5015 onnectors ( threaded series with high amperage O contacts), I-5015 onnectors with contacts ales Office isting 1

3 his catalog covers mphenol I connectors and I-5015 type connectors. I has been replaced as follows: nvironmental lasses and are updated to and produced in strict accordance to I lasses, and are still produced, but are no longer listed on the qualified products listing (Q). mphenol gives the user the largest selection of /tandard cylindrical connectors available in the market place. his catalog is divided into three sections; the first section by service class, a second section by contacts and insert arrangements, and a third section for accessories. ach section is prefixed with an overview to assist the user in determining selections. hould more information be required concerning the connectors covered in this publication, or if special application needs arise, please contact: mphenol orporation mphenol Industrial Operations elaware venue idney, ew York elephone ax: ow, also offered within the broad family of mphenol interconnection products is the mphenol /atrix I--5015* connector series which incorporates rear release crimp contacts. ee page 71 for further description and for complete details ask for catalog lso ask for these additional product catalogs: mphenol Industrial onnector rochure, -381, for an overview of the industrial family of connectors. mphenol atalog -100, which provides an overview of all products, military and industrial, offered through mphenol erospace. mphenol mphe-ower rochure -391, for 5015 type connectors with O high amperage contacts. ee reference on page 72. * ote: I is superceded to I for all mphenol/atrix rear release crimp type connectors. mphenol erospace operates Quality ystems that are ertified to IO-9001 and by third party egistrars. 2

4 mphenol I and I-5015 ype tandard ylindrical onnectors -, - -/ - 3 I II edium to heavy weight cylindrical urable, field-proven design nvironmental resistant esilient inserts Operating voltage to 3000 () at sea level ed couplings ingle key/keyway shell polarization ost effective UO OIO ive shell styles ineteen shell sizes 305 contact arrangements from 1 to 104 circuits older or crimp contacts, sizes 16-0 accepting 22-0 W. oaxial and thermocouple contact options ive class designations lternate insert positioning ermetic configurations available inc alloy plating (cadmium-free) available connectors meet the latest performance requirements of I hese connectors represent well-proven electrical capability at an acceptable cost for most equipment where durability is important. I features threaded couplings and single key/keyway polarization, representing maximum simplicity in design. pplications include military ground support equipment, ordnance and shipboard installations. mphenol Industrial Operations manufactures five classes of connectors to meet different requirements. lass designations and brief descriptions are listed below. olid hell for general, non-environmental applications. ressurized for use on pressurized bulkheads or pressure barriers; limits air leakage regardless of type and class of plug mated with them. / nvironmental esisting with train elief designed for applications where the connector will be exposed to moisture, vibration, and rapid changes in pressure and temperature. ightweight nvironmental esisting shorter in length and lighter in weight than the and classes, the - offers a high degree of reliability under adverse conditions: recommended for new design applications.

5 /tandard - and - wall mounting receptacle cable connecting plug box mounting receptacle - and - - and - class connectors perform many of the vital functions in powering, testing and ground support systems. lass applications include communications equipment, computers and shipboard installations where mechanical forces and physical parameters are not subject to extreme or rapid environmental changes. lass connectors are most frequently used on pressurized bulkheads or pressure barriers at elevated altitudes or maritime applications. ir leakage is limited to one cubic inch per hour at a pressure differential of 30 lbs. per square inch. hells: hell components are fabricated from high grade aluminum alloy. lectrically conductive cadmium plate finish with an olive drab chromate after-treat offers corrosion resistance. ontacts: ontacts are available in both solder and crimp versions. ins and sockets are machined from copper alloy with a silver plated finish. ize 16 and 12 socket contacts incorporate a closed entry design. efer to pages 49, 67 and 68 for additional contact information. Inserts: Inserts are resilient neoprene, offering high dielectric strength, high arc resistance and resistance to vibration. roprietary design permits pressurization of either pin or socket insert. straight plug 90 degree plug 4

6 /tandard 3100 or wall mounting receptacle 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in ull ± ±.005 ±.031 ia lass U U U U U U U U U U U U U U U U.641* * * * * * U * U U.500* 44*** U U.751** 48*** U U.751** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. *** vailable in proprietary version only ±

7 /tandard 3101 cable connecting plug o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ±.030 ia. ax. lass 2 ± U U U U U U U U U U U U U U 1.532* * * * * * U * U U 1.532* 44*** U U 1.782** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. *** vailable in proprietary version only. 6

8 /tandard 3102 or box mounting receptacle 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in ull ia ±.005 ±.031 ia U U U U U U U * * * * * U * U * 44*** U ** 48*** U ** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. *** vailable in proprietary version only ±.020 7

9 /tandard 3106 straight plug Q o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ±.030 Q ia. ax. lass 2 ± U U U U U U U U U U U U U U.812* * * * * * U * U U.812* 44*** U U 1.063** 48*** U U 1.063** * Increase dimension by.312 for size 0 contact only. ** Increase dimension by.062 for size 0 contact only. *** vailable in proprietary version only

10 /tandard degree plug Q U W o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ax. Q ia. ax. U ax. lass 2 W ± U U U U U U U U U U U U U U * * * * * * U * U U * * Increase dimension by.312 for size 0 contact only. 9

11 /tandard -/ wall mounting receptacle cable connecting plug box mounting receptacle - & lass connectors satisfy all the performance requirements of I lass, environmental is also produced, but is no longer listed on the qualified products listing (Q). hese connectors are recommended for conditions where vibration, moisture, pressure and/or temperature are extreme. train relief is supplied on most shell sizes. hells: hell components are fabricated from high grade aluminum alloy. he standard hardware plating is electrically conductive cadmium plated finish with an olive drab chromate after-treatment for corrosion resistance. onsult mphenol, idney, Y for other plating options. ontacts: ontacts are silver plated copper alloy for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. ize 16 and 12 socket contacts incorporate a closed entry design. rimp and solder versions are available. efer to pages 49, 67 and 68 for additional contact information. Inserts: esilient neoprene inserts provide an outstanding moisture barrier, high dielectric strength, and resistance to vibration. ither pin or socket insert can be pressurized. train elief lamp: train relief clamps minimize tension at the solder well connection and provide a positive mechanical moisture seal. omplete field serviceability is possible with the strain relief clamp. straight plug 90 degree plug 10

12 /tandard 3100/ wall mounting receptacle XX 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ax ax. ±.005 ±.010 ia * ax. XX in. able learance U U U U U U U U U U U U U U U * Increase dimension by.312 for size 0 contact only. 11

13 /tandard 3101/ cable connecting plug XX o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ax. ax. * ax. XX in. able learance U U U U U U U U U U U U U U U * Increase dimension by.312 for size 0 contact only. 12

14 /tandard 3102 box mounting receptacle 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ia ±.005 ±.031 ia U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 13

15 /tandard 3106/ straight plug Q XX o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ax. ax. Q ax. * ±.045 XX in. able learance U U U U U U U U U U U U U U U * Increase dimension by.312 for size 0 contact only. 14

16 /tandard degree plug Q U Y o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ±.005 ax. ax. Q ia. ax. U ax. Y lass 2 ± U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 15

17 /tandard - wall mounting receptacle cable connecting plug box mounting receptacle - pecification requirements for greater reliability in a shorter, lighter weight environmental resistant connector led to the design of the -. lass connectors satisfy all the performance requirements of I his low profile assembly was attained by moving the axial compression nut and grommet assembly forward and flush with the rear of the insert. he neoprene grommet, with its low coefficient of friction, assures easier threading of wire bundles and quicker assembly and serviceability of the unit. olded webs in each wire hole insure a moisture barrier around each wire. he addition of an O ring at the main joint of all 3106 plugs provide a main joint seal supplementary to the interfacial seal, thus insuring a higher degree of reliability when connector halves from different sources are employed. - types are recommended for new design applications. hells: hell components are fabricated from high grade aluminum alloy. ll components have the standard electrically conductive cadmium plated finish with an olive drab chromate after-treatment for corrosion resistance. onsult mphenol, idney, Y for other plating options. ontacts: ontacts are machined from copper alloy for maximum corrosion resistance, maximum current carrying capacity and low millivolt drop. oth crimp and solder versions are available. efer to pages 49, 67 and 68 for additional contact information. Inserts: esilient neoprene inserts provide an outstanding moisture barrier, maximum vibration resistance and high dielectric strength. ither pin or socket insert can be pressurized. straight plug 16

18 /tandard 3100 wall mounting receptacle 4 oles Y o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 in. ull ia. ax ax ia. ax. ±.005 ±.031 Y lass U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. ia

19 /tandard 3101 cable connecting plug Y o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 in. ull ia. ax. ia. ax. ax. Y lass 2 ± U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 18

20 /tandard 3102 box mounting receptacle 4 oles o complete order number, see how to order pg. 70. or solder well data, see page 67. hell ize lass 2 in. ull ia ±.005 ±.031 ia U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 19

21 /tandard 3106 straight plug Q Y o complete order number, see how to order pg. 70. or solder well data, see page 67. ll lockwire holes are.045 dia. min. hell ize lass 2 ia. ax. ±.005 ax. ia. ax. Q ia. ax. Y lass 2 ± U U U U U U U * * * * * * U * U * * Increase dimension by.312 for size 0 contact only. 20

22 21 /tandard contact and insert arrangements

23 /tandard insert arrangements Insert ervice otal ontact ize rrangement ating ontacts Inst Inst Inst Inst /Inst Inst Inst /Inst Insert rrangement ervice ating otal ontacts ontact ize / Inst / Inst Inst Inst / / / / / / / arrangement available only with pin contacts in receptacle and socket contacts in plug

24 /tandard insert arrangements, cont. Insert ervice otal ontact ize rrangement ating ontacts / / / / Inst / / // / // ///Inst // Insert ervice otal ontact ize rrangement ating ontacts / / Inst./ /// / / / /

25 /tandard special insert arrangements Insert rrange ment otal ontacts ontact ize ervice oax** ating 4/0 2/ * * * / / 8 8* * i olt * Inst * * Inst Inst oax * * Y Inst Inst./ * oax oax oax Inst oax * rimp contacts accommodate wire the same size as the contact as well as wire of the next smaller, even size. rrangements identified with an asterisk (*) are exceptions. ee insert arrangement drawings on pages for application wire size. ** oaxial cable data can be found on insert arrangement drawings, pages or further information on coaxial contacts and cable see catalog Insert rrange ervice ontact ize oax** otal on- ment ating tacts 4/0 2/ * * * oax oax oax * * oax / 35 35* * oax oax * * Inst U

26 /tandard insert alternate positioning o avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. s shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. he socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. osition W osition X osition Y osition iew looking into front face of pin insert or rear of socket insert. he following insert arrangements have the same alternate insert rotations for W, X, Y and, which are: egrees W X Y U Insert egrees rrangement W X Y Insert rrangement egrees W X Y Y Insert rrangement egrees W X Y

27 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated ront of ocket Insert ront of ocket Insert Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating Inst. Inst. Inst. umber of ontacts ontact ize otation of otation of 14-7 Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O

28 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated I Insert rrangement ervice ating,,, = ; al. = Inst. umber of ontacts * 10 2 ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ** ontact ize I otation of otation of 18-1 Insert rrangement ervice ating Inst.,,, = ; al. = Inst. umber of ontacts ontact ize * = Iron; = onstantan **, = Iron;, = onstantan 27 O

29 28 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating,,, = ;,,, = Inst. = ; al. = Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O otation of otation of I I

30 29 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating Inst. umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O otation of otation of I I

31 30 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating = ;,,, = umber of ontacts ontact ize Insert rrangement ervice ating = ;,,,, = = ; al. =,,,, = ;,, = umber of ontacts ontact ize Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize O U

32 31 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating,, = ;,, = = ; al. =,,, = ;,, = = ; al. = * umber of ontacts ontact ize Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize O I O I *,,, = Iron,,, = onstantan

33 32 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating,,, = ;,,, = umber of ontacts ontact ize Insert rrangement ervice ating Inst.,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,, = ; al. = umber of ontacts ontact ize O Q U W X Y

34 33 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating, = ; = ; al. = = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;,, = ; to = = ;,,,, = ;, = ; al. = Inst., = ;, = ; al. = umber of ontacts ontact ize O otation of U W X Y a b d I U W X U W X Y a b d W X Y U a b c d e f g h j k m l Q U

35 34 front face of pin insert or rear face of socket insert illustrated /tandard contact arrangements Insert rrangement ervice ating = ;,,, = umber of ontacts ontact ize Insert rrangement ervice ating,,, = ; al. = umber of ontacts ontact ize Insert rrangement ervice ating,, h, j = Inst.; al. = umber of ontacts ontact ize O U W X a b c d e f g h j k m n p r s O O U W I X I O U W X Y a b c d e f g h j k I O U W X Y a b c d e I

36 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated X W Y U O Insert rrangement ervice ating, = ; = ;, = ;, =,,,, = ; al. = umber of ontacts ontact ize I O U W X O U W X Y a c d e b f g h j k m r n p q t u v s x w y z I O U W 100 otation of 32-6 Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating = ;, = umber of ontacts ontact ize O

37 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated I O U W X Y a b c e d f g h k m j t n u p v r s w x y z I O W Y U a X b c d e f g k h j n p m r s u t v w x z y d e f U a Y W b c X I O Insert rrangement ervice ating umber of ontacts ontact ize O Q U W X Y a b c d e f g h j k m n p q r s t u v w x y z O Q U W X Y a b c d e f g h j k m n p q r s t u v w x y z O Q U W X Y a b c d e f g h j k q m n p r s t u v w x y z 100 otation of otation of Insert rrangement ervice ating umber of ontacts ontact ize Q I Q Q d c k j b h a U e m f W g X Y Insert rrangement ervice ating,, Q = ; al. = = ; al. = umber of ontacts ontact ize O

38 /tandard contact arrangements front face of pin insert or rear face of socket insert illustrated 100 I O U W X Y a b c d e f g h j t k n p m u w v r s 110 I O U W X Y a b c e d f g m h j t k n u v p w r s 100 U a d e Y f W b c X I O x z y x z y 100 otation of otation of otation of 36-9 Insert rrangement ervice ating umber of ontacts ontact ize U W X Y a b c d e h j f g k m U W X Y a b c d f g h i j k m n p q r s t u v w x y z I O U W X Y a b c d e Insert rrangement ervice ating umber of ontacts ontact ize I O Q U W X Y a b c d g h i e f l m j o k n p q r s t u U W X Y a b c d f g q h i j k m n p r s t u v w x y z U W X Y U Insert rrangement ervice ating umber of ontacts ontact ize O

39 38 pecial contact arrangements equirements for more complex circuits prompted mphenol to provide inserts not covered by the drawings. Illustrated here and on the following pages are insert layouts which have from one contact (high tension) to the 104 contact insert in shell size 44. any of these special inserts are also available in alternate keyway arrangements. lease contact mphenol, idney, Y for additional information on special circuit application requirements. front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts * 7* 5 5 ontact ize for #14 or 16 wire Insert rrangement ervice ating = ; al. = = ; al. = umber of ontacts 3* 1 5 7* 1* 4 8 8* 8 5 ontact ize 8 for #10 or 12 wire for #10 wire for #16 wire for #14 or 16 wire Insert rrangement ervice ating i-olt umber of ontacts 3* 12 5* 1 5* ontact ize 8 for #10 or 12 wire 16, for #10 or 12 wire ,, for #8 wire * olderless O U

40 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated U 90 Insert rrangement ervice ating Inst. umber of ontacts 7 7 7* ontact ize for #10 or 12 wire Q U U 90 W X Insert rrangement ervice ating Inst. umber of ontacts 2* 5* ontact ize 8 8 for #10 or 12 wire 8 8 for #16 wire (oax) -188/U or -174/U Q U W X Y a U Insert rrangement ervice ating Inst. umber of ontacts ontact ize * olderless O

41 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts * 4* 3* 9* 7* 7 9 ontact ize (oax) -59/U for #10 wire 16 8 for #10 wire 8 16 or -62/U (,, ) I Insert rrangement Y ervice ating umber of ontacts ontact ize U W X Y a b c d f g h i j k m n p q r s t u v w x y z 90 a b c Y j k d X i m f U q r W h n g p s v t u w 90 W otation of Insert rrangement ervice ating Inst. t, u = ; al. = Inst. umber of ontacts ontact ize * olderless O

42 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated c d e Y a b U W X O I Y X W p n w m U k v j U i q a b s t c d f h g Insert rrangement ervice ating ** umber of ontacts ontact ize for #10 wire 12 0 (oax) -71/U 4 (oax) -161/U 16 8 (oax) -161/U or -179/U a Y X W U I O U W X O U W X Y a b c d e f g h j k q m n p r s t u v w x y z Q Insert rrangement ervice ating ** Inst. umber of ontacts ontact ize 16 8 (oax) -124/U (oax) -124/U (oax) -58/U Q Insert rrangement ervice ating 8, 9 = umber of ontacts ontact ize (oax) -180/U ** onsult mphenol, idney, Y for service rating of power contacts. O

43 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated O U W X Y a b c d e f g h j k n q m p r s t u v w x y z b a Y c X s m k d W t r n j q p f i g U h Insert rrangement ervice ating umber of ontacts ontact ize W X Y k a r s b t m c n d U W X Y a b c d f g h i j k I O U W X Y a b c U j i q h p f g m n p q r s t u v w x y z h n r d j x u e f g k t p v w z y s m Insert rrangement ervice ating ** umber of ontacts ontact ize 16 8 for #6 wire for #10 wire for #10 wire 0 (oax) -11/U, -12/U or -13/U U W X Y a b c d f g h i j k m n p q r s t u v w x y z Insert rrangement ervice ating umber of ontacts ontact ize 0 (oax) -59/U, -62/U (oax) -62/U 16 8 (oax) -187/U or -71/U ** onsult mphenol, idney, Y for service rating of power contacts. O

44 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated Insert rrangement ervice ating umber of ontacts ontact ize 16 for #14 wire Q d c k b j h a U e m f g Y W X Insert rrangement ervice ating = ; al. = umber of ontacts ontact ize for #10 wire 4 (oax) -58/U 16 for #12 wire z d e y Q f x g O w Y h v c X j b a u W U k t m s n r p q 5 Insert rrangement ervice ating umber of ontacts ontact ize 4/ O /0 43

45 pecial contact arrangements front face of pin insert or rear face of socket insert illustrated I Y O W c a Q U X b Insert rrangement ervice ating umber of ontacts ontact ize Insert rrangement ervice ating umber of ontacts ontact ize h g p f d n c m b a i U j q k W X Y Insert rrangement ervice ating umber of ontacts ontact ize 16 for #14 wire (oax) -124/U 0 (oax) -63/U O