Tool Holder Catalog INDEX ABC VDI 25 LL /Rö

Transcription

1 Tool Holder Catalog INDEX ABC VDI 25 LL /Rö

2 Disclaimer The illustrations in this documents may deviate from the delivered product. We reserve the right to make changes due to errors or based on technical advances. Abbreviations used in the catalog: EC = external cooling lubricant supply approx. = approximately D = diameter max = maximum min = minimum IC = internal cooling lubricant supply MT = Morse taper R = radius s = wrench size ST = steep taper SQ = square A Word on Copyright This document is proprietary and was originally written in German. Its reproduction and distribution in whole or in individual parts without permission of the copyright owner is prohibited and will be prosecuted under criminal or civil law. All rights reserved, including for translation. Copyright by INDEX-Werke GmbH & Co. KG Esslingen 2014 Copyright by TRAUB Drehmaschinen GmbH & Co. KG Reichenbach 2014

3 Table of Contents Table of Contents... 0 Technical Information INDEX C Usage Information INDEX C Tool holder fix, Shank VDI Tool holder live, Shank VDI Tool holder to spring-loaded tap holder, Shank VDI Tool holder to spring-loaded tap holder, Shank VDI Tool holder to spring-loaded tap holder, Shank VDI Tool holder fix, Vee mounting... 8 Tool holder live, Vee mounting... 9 Tool holder fix, Shank VDI 25, Rear End Machining Unit Tool holder live, Shank VDI 25, Rear End Machining Unit Tool holder fix, Shank 1, Rear End Machining Unit Tool holder live, Shank 1, Rear End Machining Unit Accessories INDEX ABC Product notes For accessories for tool holders visit For more information, visit 3

4 For more information, visit 4

5 Table of Contents For more information, visit 0-1

6 For more information, visit 0-2

7 Technical Information INDEX ABC Catalog page Warranty 1-2 Information on wear parts Inspection of live tool holders and guide bushings Tool holders with cooling lubricant supply 1-3 lubricant filtering Cleaning live tool holders Speed ratio specifications on tool holders Direction of rotation specification 1-4 Tightening Torque 1-5 Replacement seals for tool shank Sealing air port Tool holders with fixation 1-6 High-pressure unit Load limits of live tools Live tool holders 1-7 Weight distribution on turret head 1-8 Collision Tool change on live tool holders For more information, visit A-1

8 Technical Information INDEX ABC Catalog page Information on how to use the chart 1-9 when using tool holders For more information, visit A-2

9 Usage Information INDEX ABC Structure of the INDEX ABC Catalog page 2-2 Work area INDEX ABC 2-3 Work area INDEX ABC 2-4 KL Performance chart 2-5 Driven tools, Tool carrier 1 Speed range min -1 KL Performance chart Driven tools, Tool carrier 2 Speed range min -1 For more information, visit B-1

10 Tool holder fix Shank VDI 25 Catalog page W Bar stop, live 3-2 none Mounting D25 70 (2.76) / / 30 (1.18) mm ('') W Bar stop, live 3-3 Mounting D58 / / 30 (1.18) mm ('') W Bar stop, live 3-4 Mounting D85 / / 30 (1.18) mm ('') W Compensation holder 3-5 Vee bar Mounting VDI 20 external and internal, p max 20 bar 70 (2.76) / / 2 (0.8) mm ('') W Compensation holder 3-6 Vee bar Mounting VDI 20 external and internal, p max 40 bar 60 (2.36) / / 2 (0.8) mm ('') W Compensation holder 3-7 Vee bar Mounting VDI 25 internal, p max 80 bar 70 (2.76) / / 2 (0.8) mm ('') W Compensation holder 3-8 Vee bar Mounting VDI 30 internal, p max 80 bar 60 (2.36) / / 3 (0.12) mm ('') For more information see C-1

11 Tool holder fix Shank VDI 25 Catalog page W Compensation holder 3-9 Vee bar Mounting VDI 30 internal, p max 80 bar 70 (2.76) / / -5 (-0.2) mm ('') W Compensation holder 3-10 Vee bar Mounting D1'' external, p max 80 bar 60 (2.36) / / 15 (0.59) mm ('') W Drilling tool holder, Specially for the marking tool WriteStar 3-11 none Mounting D12 68 (2.68) / / mm ('') W Drilling tool holder 3-12 Vee bar Mounting ER 16 external, p max 20 bar 60 (2.36) / / mm ('') W Drilling tool holder 3-13 Vee bar Mounting ER 25 external and internal, p max 80 bar 60 (2.36) / / 31 (1.22) mm ('') W Drilling tool holder 3-14 Vee bar Mounting ER 25 external and internal, p max 80 bar 70 (2.76) / / 31 (1.22) mm ('') W Drilling tool holder 3-15 Vee bar Mounting ER 32 external and internal, p max 80 bar 60 (2.36) / / 52 (25) mm ('') For more information see C-2

12 Tool holder fix Shank VDI 25 Catalog page W Drilling tool holder, vertically adjustable 3-16 Vee bar Mounting DIN 1835 B/E D16 internal, p max 80 bar 70 (2.76) / / 25 (0.98) mm ('') W Drilling tool holder 3-17 Vee bar Mounting DIN 1835 B/E D32 external and internal, p max 80 bar 60 (2.36) / / 30 (1.18) mm ('') W Drilling tool holder 3-18 Vee bar Mounting ER 40 external and internal, p max 40 bar 70 (2.76) / / 55 (2.17) mm ('') W Drilling tool holder 3-19 Vee bar Mounting D12 external and internal, p max 20 bar 70 (2.76) / / 30 (1.18) mm ('') W Drilling tool holder, vertically adjustable 3-20 Setting gauge Mounting D16 internal, p max 80 bar 60 (2.36) / ±1.5 (±06) / 30 (1.18) mm ('') W Turning tool holder, Form C1/C none Mounting square 16x16 external, p max 20 bar 55 (2.17) / / 19 (0.75) mm ('') W Turning tool holder, Form C2/C none Mounting square 16x16 external, p max 20 bar 55 (2.17) / / 19 (0.75) mm ('') For more information see C-3

13 Tool holder fix Shank VDI 25 Catalog page W Turning tool holder, Form C1/C none Mounting square 20x20 external, p max 20 bar 55 (2.17) / / 15 (0.59) mm ('') W Turning tool holder, Form C2/C none Mounting square 20x20 external, p max 20 bar 55 (2.17) / / 19 (0.75) mm ('') W Turning tool holder, double 3-25 none Mounting square 20x20 external, p max 20 bar 55 (2.17) / / 17 (0.67) mm ('') W Turning tool holder, Form C2/C none Mounting square 3/4x3/4'' internal, p max 20 bar 55 (2.17) / / 19 (0.75) mm ('') W Turning tool holder, Form C1/C none Mounting square 3/4x3/4'' internal, p max 20 bar 55 (2.17) / / 15 (0.59) mm ('') W Turning tool holder 3-28 Clamping and stop bar Mounting square 20x20 external, p max 80 bar 40 (1.57) / / 30 (1.18) mm ('') W Turning tool holder 3-29 Vee bar Mounting square 20x20 external, p max 40 bar 18.5 (0.73) / / 30 (1.18) mm ('') For more information see C-4

14 Tool holder fix Shank VDI 25 Catalog page W Turning tool holder 3-30 Vee bar Mounting square 20x20 external, p max 40 bar 60 (2.36) / / 30 (1.18) mm ('') W Turning tool holder 3-31 Vee bar Mounting square 20x20 external, p max 80 bar 18.5 (0.73) / / 30 (1.18) mm ('') W Turning tool holder 3-32 Vee bar Mounting square 20x20 external, p max 80 bar 60 (2.36) / / 30 (1.18) mm ('') W Basic holder, vertically adjustable 3-33 Vee bar Mounting external and internal, p max 20 bar 35 (1.38) / / 5 (0.2) mm ('') W Grooving tool holding block, vertically adjustable 3-34 Mounting Trapezoid 32x5, p max 20 bar 60 (2.36) / / 32 (1.26) mm ('') W Grooving tool holding block, vertically adjustable 3-35 Mounting Trapezoid 32x5, p max 20 bar 60 (2.36) / / 32 (1.26) mm ('') W Grooving tool holding block, vertically adjustable 3-36 Mounting square 16x16 40 (1.57) / / 40 (1.57) mm ('') For more information see C-5

15 Tool holder fix Shank VDI 25 Catalog page W Grooving tool holding block, vertically adjustable 3-37 Mounting Trapezoid 26x (1.87) / / 32 (1.26) mm ('') W Grooving tool holding block, vertically adjustable 3-38 Mounting Trapezoid 26x (1.87) / / 32 (1.26) mm ('') W Grooving tool holding block, vertically adjustable 3-39 Mounting Trapezoid 26x (1.87) / / 28.5 (1.12) mm ('') W Grooving tool holding block, vertically adjustable 3-40 Mounting Trapezoid 26x (1.87) / / 28.5 (1.12) mm ('') W Grooving tool holding block, vertically adjustable 3-41 Mounting Trapezoid 32x5, p max 20 bar 60 (2.36) / / 32 (1.26) mm ('') W Grooving tool holding block, vertically adjustable 3-42 Mounting Trapezoid 32x5, p max 20 bar 60 (2.36) / / 32 (1.26) mm ('') W Grooving tool holding block, vertically adjustable 3-43 Mounting square 16x16 20 (0.79) / / 17 (0.67) mm ('') For more information see C-6

16 Tool holder fix Shank VDI 25 Catalog page W Grooving tool holding block, vertically adjustable 3-44 Mounting square 16x10 20 (0.79) / / 18 (0.71) mm ('') W Grooving tool holding block, vertically adjustable 3-45 Mounting Trapezoid 16x3 20 (0.79) / / 25 (0.98) mm ('') W Grooving tool holding block, vertically adjustable 3-46 Mounting Trapezoid 20x4 20 (0.79) / / 25 (0.98) mm ('') W Grooving tool holding block, vertically adjustable 3-47 Mounting Trapezoid 26x5 20 (0.79) / / 32 (1.26) mm ('') W Knurling tool holder 3-48 none Mounting D6 38 (1.5) / / 20 (0.79) mm ('') W Basic holder 3-49 Vee bar Mounting external and internal, p max 20 bar 70 (2.76) / / -5 (-0.2) mm ('') W Drill holding block 3-50 Mounting ER 25 internal, p max 20 bar 42.5 (1.67) / / mm ('') For more information see C-7

17 Tool holder fix Shank VDI 25 Catalog page W Drill holding block 3-51 Mounting D20 external, p max 20 bar 40 (1.57) / / mm ('') W Scroll holder 3-52 none Mounting internal, p max 20 bar 65 (2.56) / / 40.5 (1.59) mm ('') W Calibrating tool 3-53 none Mounting 110 (4.33) / / mm ('') W Blanking plug 3-54 Mounting 10 (0.39) / / mm ('') W Coolant nozzle 3-55 none Mounting 16 (0.63) / / mm ('') For more information see C-8

18 Tool holder live Shank VDI 25 Catalog page W Drilling unit 4-2 Vee bar Mounting ER 11 external, p max 20 bar Speed ratio 1:3 (0.333) 75 (2.95) / / 15 (0.59) mm ('') W Drilling unit 4-3 Vee bar Mounting ER 11 external, p max 20 bar Speed ratio 1:1.33 (0.75) 70 (2.76) / / 17.5 (0.69) mm ('') W Drilling unit 4-4 none Mounting ER 20 external, p max 40 bar Speed ratio 1:1 (1) 54 (2.13) / / 0 mm ('') W Milling unit 4-5 none Mounting D16 external, p max 40 bar Speed ratio 4.5:1 (4.5) 82 (3.23) / / 0 mm ('') W Milling unit 4-6 Clamping and stop bar Mounting Milling tool mounting D22 external, p max 20 bar Speed ratio 2:1 (2) 74 (2.91) / / 45 (1.77) mm ('') W Tapping unit, extendable 4-7 none Mounting ER 20 external, p max 40 bar Speed ratio 1:1 (1) 60 (2.36) / / 0 mm ('') W Circular saw unit 4-8 Vee bar Mounting Milling tool mounting D16 external, p max 40 bar Speed ratio 2,7:1 (2,7) 68 (2.68) / / 0 mm ('') For more information see D-1

19 Tool holder live Shank VDI 25 Catalog page W Drilling unit 4-9 Vee bar Mounting ER 20 external, p max 20 bar Speed ratio 1:1 (1) 70 (2.76) / / 53 (29) mm ('') W Drilling unit 4-10 Vee bar Mounting ER 20 external, p max 20 bar Speed ratio 1:1 (1) 60 (2.36) / / 53 (29) mm ('') W Drilling unit 4-11 Vee bar Mounting ER 20 external, internal optional, p max 20 bar Speed ratio 2:1 (2) 70 (2.76) / / 53 (29) mm ('') W Drilling unit 4-12 Vee bar Mounting DIN 1835 E D16 internal, p max 40 bar Speed ratio 1:2 (0.5) 60 (2.36) / / 79 (3.11) mm ('') W Milling unit 4-13 Vee bar Mounting D10 external, p max 40 bar Speed ratio 2.09:1 (2.09) 55 (2.17) / / 55 (2.17) mm ('') W Milling unit 4-14 Vee bar Mounting Milling tool mounting D16 external, p max 40 bar Speed ratio 2.09:1 (2.09) 55 (2.17) / / 47.5 (1.87) mm ('') W Tapping unit, extendable 4-15 Clamping and stop bar Mounting ER 20 external, p max 40 bar Speed ratio 2:1 (2) 70 (2.76) / / 78 (37) mm ('') For more information see D-2

20 Tool holder live Shank VDI 25 Catalog page W Broaching/ Slotting unit 4-16 Vee bar Mounting D20 external, p max 40 bar Speed ratio 1:1 (1) 60 (2.36) / / 75 (2.95) mm ('') W Drilling unit 4-17 Vee bar Mounting ER 11 external, p max 40 bar Speed ratio 1:1.7 (0.588) 44 (1.73) / / 37 (1.46) mm ('') W Milling cutter holding block 4-18 Mounting Milling tool mounting D13 / / mm ('') W Milling cutter holding block 4-19 Mounting Milling tool mounting D16 / / mm ('') W Milling cutter holding block 4-20 Mounting Milling tool mounting D22 / / mm ('') W Milling cutter holding block 4-21 Mounting Milling tool mounting D27 / / mm ('') W Milling cutter holding block 4-22 Mounting Milling tool mounting D32 / / mm ('') For more information see D-3

21 Tool holder to spring-loaded tap holder Shank VDI 20 Catalog page W Bar stop, adjustable, live 5-2 none Mounting ( ) / / mm ('') W Drilling tool holder 5-3 none Mounting ER 16 internal, p max 20 bar 42.5 (1.67) / / mm ('') W Drilling tool holder, Form E4 5-4 none Mounting ER 25 internal, p max 80 bar 51 (21) / / mm ('') W Drilling tool holder, Form E4 5-5 none Mounting ER 40 internal, p max 20 bar 66.5 (2.62) / / mm ('') W Drilling tool holder, Form E1 5-6 none Mounting DIN 1835 B/E D20 internal, p max 20 bar 48 (1.89) / / mm ('') W Drilling tool holder, Form E1 5-7 none Mounting DIN 1835 B/E D25 internal, p max 80 bar 56.5 (2.22) / / mm ('') W Drilling tool holder, Form E2 5-8 none Mounting D10 external, p max 20 bar 50 (1.97) / / mm ('') For more information see E-1

22 Tool holder to spring-loaded tap holder Shank VDI 20 Catalog page W Drilling tool holder, Form E2 5-9 none Mounting D12 external, p max 20 bar 50 (1.97) / / mm ('') W Drilling tool holder 5-10 none Mounting D15 external, p max 20 bar 26 (12) / / mm ('') W Drilling tool holder, Form E none Mounting D16 external, p max 20 bar 50 (1.97) / / mm ('') W Drilling tool holder 5-12 none Mounting D25 external, p max 20 bar 43 (1.69) / / mm ('') W Basic holder, vertically adjustable 5-13 none Mounting internal, p max 20 bar 14 (0.55) / / mm ('') W Drill holding block 5-14 Mounting ER 25 internal, p max 20 bar 42.5 (1.67) / / mm ('') W Drill holding block 5-15 Mounting D20 external, p max 20 bar 40 (1.57) / / mm ('') For more information see E-2

23 Tool holder to spring-loaded tap holder Shank VDI 20 Catalog page W Center holder, elastic, live, Center replaceble 5-16 none Mounting MK0 66 (2.6) / / mm ('') W Center holder, elastic, live 5-17 none Mounting 65 (2.56) / / mm ('') W Tapping tool holder, over-running 5-18 none Mounting D12 external, p max 20 bar 56 (2.2) / / mm ('') W Tapping tool holder 5-19 none Mounting D18 external, p max 20 bar 50.5 (1.99) / / mm ('') W Reaming tool holder, adjustable 5-20 none Mounting D12 external, p max 20 bar 52 (25) / / mm ('') W Broaching/ Slotting tool holder, rotating, live 5-21 none Mounting D12 external, p max 20 bar 66 (2.6) / / mm ('') W Broaching/ Slotting tool holder, rotating, live 5-22 none Mounting D14 external, p max 20 bar 69 (2.72) / / mm ('') For more information see E-3

24 Tool holder to spring-loaded tap holder Shank VDI 25 Catalog page W Drilling tool holder, Form E4 6-2 none Mounting ER 25 internal, p max 40 bar 57 (2.24) / / mm ('') W Drilling tool holder, Form E4 6-3 none Mounting ER 32 internal, p max 80 bar 62 (2.44) / / mm ('') W Drilling tool holder, Form E1 6-4 none Mounting DIN 1835 B/E D16 internal, p max 80 bar 67 (2.64) / / mm ('') W Drilling tool holder, Form E1 6-5 none Mounting DIN 1835 B/E D20 internal, p max 80 bar 67 (2.64) / / mm ('') W Drilling tool holder, Form E1 6-6 none Mounting DIN 1835 B/E D25 internal, p max 80 bar 71 (2.8) / / mm ('') W Drilling tool holder, Form E1 6-7 none Mounting DIN 1835 B/E D32 internal, p max 80 bar 74 (2.91) / / mm ('') W Drilling tool holder, Form E2 6-8 none Mounting D8 external and internal, p max 80 bar 50 (1.97) / / mm ('') For more information see F-1

25 Tool holder to spring-loaded tap holder Shank VDI 25 Catalog page W Drilling tool holder, Form E2 6-9 none Mounting D10 external and internal, p max 80 bar 50 (1.97) / / mm ('') W Drilling tool holder, Form E none Mounting D12 external and internal, p max 80 bar 50 (1.97) / / mm ('') W Drilling tool holder, Specially for the marking tool WriteStar 6-11 none Mounting D12 68 (2.68) / / mm ('') W Drilling tool holder, Form E none Mounting D16 external and internal, p max 80 bar 50 (1.97) / / mm ('') W Drilling tool holder, Form E none Mounting D20 external and internal, p max 80 bar 50 (1.97) / / mm ('') W Drilling tool holder, Form E none Mounting D25 external and internal, p max 80 bar 60 (2.36) / / mm ('') W Compensation bushing 6-15 none Mounting D3/4'' 6 (0.24) / / mm ('') For more information see F-2

26 Tool holder to spring-loaded tap holder Shank VDI 25 Catalog page W Tapping tool holder, extendable 6-16 none Mounting DIN 1835 B/E D18 external, p max 20 bar 50 (1.97) / / mm ('') W Reaming tool holder 6-17 none Mounting ER 16 external, p max 20 bar 63 (2.48) / / mm ('') W Broaching/ Slotting tool holder, rotating, live 6-18 none Mounting D12 external, p max 20 bar 60 (2.36) / / mm ('') W Calibrating tool 6-19 none Mounting 190 (7.48) / / mm ('') For more information see F-3

27 Tool holder to spring-loaded tap holder Shank VDI 30 Catalog page W Bar stop, adjustable, live 7-2 none Mounting ( ) / / mm ('') W Bar stop, adjustable, live 7-3 none Mounting ( ) / / mm ('') W Compensation bushing 7-4 none Mounting D3/4'' 6 (0.24) / / mm ('') W Compensation bushing 7-5 none Mounting D1'' 6 (0.24) / / mm ('') W Compensation holder 7-6 none Mounting D1'' internal, p max 20 bar 60 (2.36) / / mm ('') W Drilling tool holder, Form E4 7-7 none Mounting ER 25 internal, p max 80 bar 68 (2.68) / / mm ('') W Drilling tool holder, Form E4 7-8 none Mounting ER 32 internal, p max 20 bar 76 (2.99) / / mm ('') For more information see G-1

28 Tool holder to spring-loaded tap holder Shank VDI 30 Catalog page W Drilling tool holder, Form E4 7-9 none Mounting ER 40 internal, p max 80 bar 80 (3.15) / / mm ('') W Drilling tool holder, Form E none Mounting DIN 1835 E D20 internal, p max 80 bar 67 (2.64) / / mm ('') W Drilling tool holder, Form E none Mounting DIN 1835 E D25 internal, p max 80 bar 71 (2.8) / / mm ('') W Drilling tool holder, Form E none Mounting D8 external and internal, p max 20 bar 60 (2.36) / / mm ('') W Drilling tool holder, Form E none Mounting D10 external and internal, p max 20 bar 60 (2.36) / / mm ('') W Drilling tool holder, Form E none Mounting D12 external and internal, p max 20 bar 60 (2.36) / / mm ('') W Drilling tool holder, Specially for the marking tool WriteStar 7-15 none Mounting D12 68 (2.68) / / mm ('') For more information see G-2

29 Tool holder to spring-loaded tap holder Shank VDI 30 Catalog page W Drilling tool holder, Form E none Mounting D16 external and internal, p max 20 bar 60 (2.36) / / mm ('') W Drilling tool holder, Form E none Mounting D20 external and internal, p max 20 bar 60 (2.36) / / mm ('') W Drilling tool holder, Form E none Mounting D25 external and internal, p max 20 bar 60 (2.36) / / mm ('') W Drilling tool holder 7-19 none Mounting D25 external and internal, p max 40 bar 45 (1.77) / / mm ('') W Drilling tool holder, Form E none Mounting D32 external, p max 20 bar 70 (2.76) / / mm ('') W Drilling tool holder 7-21 none Mounting D32 internal, p max 80 bar 73 (2.87) / / mm ('') W Drilling tool holder 7-22 none Mounting MK1 external, p max 20 bar 30 (1.18) / / mm ('') For more information see G-3

30 Tool holder to spring-loaded tap holder Shank VDI 30 Catalog page W Drilling tool holder 7-23 none Mounting MK2 external, p max 20 bar 27 (16) / / mm ('') W Drilling tool holder 7-24 none Mounting MK3 external, p max 20 bar 45 (1.77) / / mm ('') W Basic holder, vertically adjustable 7-25 none Mounting external, p max 20 bar 14 (0.55) / / mm ('') W Drill holding block 7-26 Mounting ER 25, p max 40 bar 30 (1.18) / / mm ('') W Drill holding block 7-27 Mounting D32, p max 40 bar 57 (2.24) / / mm ('') W Center holder, live 7-28 none Mounting D15.4/Cone 1: (2.74) / / mm ('') W Center holder, elastic, live 7-29 none Mounting D15.4/Cone 1: (2.7) / / mm ('') For more information see G-4

31 Tool holder to spring-loaded tap holder Shank VDI 30 Catalog page W Tapping tool holder, extendable 7-30 none Mounting D25 external, p max 20 bar 73 (2.87) / / mm ('') W Reaming tool holder, adjustable 7-31 none Mounting ER 25 external, p max 20 bar 73.5 (2.89) / / mm ('') W Reaming tool holder, adjustable 7-32 none Mounting D18 external, p max 20 bar 59 (2.32) / / mm ('') W Reaming tool holder, self-centering 7-33 none Mounting D20 internal, p max 40 bar 93 (3.66) / / mm ('') W Broaching/ Slotting tool holder, rotating, live 7-34 none Mounting D12 external, p max 20 bar 60 (2.36) / / mm ('') For more information see G-5

32 Tool holder fix Vee mounting Catalog page W Bar stop, adjustable 8-2 none Mounting 85 (3.35) / / -17 (-0.67) mm ('') W Bar stop, adjustable, live 8-3 none Mounting 85 (3.35) / / -65 (-2.56) mm ('') W Turning tool holder, double 8-4 none Mounting square 20x20 external, p max 20 bar 65 (2.56) / / 0 mm ('') W Turning tool holder 8-5 none Mounting square 20x20 external, p max 20 bar 85 (3.35) / / 0 mm ('') W Basic holder, Contour plunging tool holder 8-6 none Mounting external, p max 40 bar 45.5 (1.79) / / 9 (0.35) mm ('') W Grooving tool holding block, adjustable 8-7 Mounting 40 (1.57) / / mm ('') W Basic holder, angle-adjustable 8-8 none Mounting external, p max 40 bar 42 (1.65) / / 0 mm ('') For more information see H-1

33 Tool holder fix Vee mounting Catalog page W Grooving tool holding block, vertically adjustable 8-9 Mounting external, p max 20 bar 30 (1.18) / / mm ('') W Grooving tool holding block, vertically adjustable 8-10 Mounting external, p max 20 bar 38 (1.5) / / mm ('') W Basic holder, adjustable 8-11 none Mounting external, p max 40 bar 52 (25) / / 10 (0.39) mm ('') W Grooving tool holding block, adjustable 8-12 Mounting square 20x20 37 (1.46) / / 28 (1.10) mm ('') W Grooving tool holding block, adjustable 8-13 Mounting square 20x20 45 (1.77) / / 28 (1.10) mm ('') W Grooving tool holding block, vertically adjustable 8-14 Mounting square 16x16 40 (1.57) / / 40 (1.57) mm ('') W Grooving tool holding block, vertically adjustable 8-15 Mounting Trapezoid 26x (1.87) / / 32 (1.26) mm ('') For more information see H-2

34 Tool holder fix Vee mounting Catalog page W Grooving tool holding block, vertically adjustable 8-16 Mounting Trapezoid 26x (1.87) / / 32 (1.26) mm ('') W Grooving tool holding block, vertically adjustable 8-17 Mounting Trapezoid 26x (1.87) / / 28.5 (1.12) mm ('') W Grooving tool holding block, vertically adjustable 8-18 Mounting Trapezoid 26x (1.87) / / 28.5 (1.12) mm ('') W Grooving tool holding block, vertically adjustable 8-19 Mounting square 16x16 20 (0.79) / / 17 (0.67) mm ('') W Grooving tool holding block, vertically adjustable 8-20 Mounting square 16x10 20 (0.79) / / 18 (0.71) mm ('') W Grooving tool holding block, vertically adjustable 8-21 Mounting Trapezoid 16x3 20 (0.79) / / 25 (0.98) mm ('') W Grooving tool holding block, vertically adjustable 8-22 Mounting Trapezoid 20x4 20 (0.79) / / 25 (0.98) mm ('') For more information see H-3

35 Tool holder fix Vee mounting Catalog page W Grooving tool holding block, vertically adjustable 8-23 Mounting Trapezoid 26x5 20 (0.79) / / 32 (1.26) mm ('') W Knurling tool holder 8-24 none Mounting D6 38 (1.5) / / 20 (0.79) mm ('') W Basic holder, vertically adjustable 8-25 none Mounting external and internal, p max 20 bar 62 (2.44) / / -30 (-1.18) mm ('') W Drill holding block, horizontally adjustable 8-26 Mounting D1'', p max 20 bar (0.93) / / 50 (1.97) mm ('') W Drill holding block 8-27 Mounting D (0.93) / / mm ('') W Drill holding block 8-28 none Mounting D25 external, p max 20 bar (1.32) / / 50 (1.97) mm ('') W Center holder, elastic 8-29 Mounting MK1 85 (3.35) / / -71 (-2.8) mm ('') For more information see H-4

36 Tool holder fix Vee mounting Catalog page W Scroll holder 8-30 Mounting, p max 40 bar 90 mm (3.54 '') / / mm ('') W Calibrating tool 8-31 none Mounting D (4.33) / / 0 mm ('') W Cover plate, Steel 8-32 none Mounting 12 (0.47) / / mm ('') For more information see H-5

37 Tool holder live Vee mounting Catalog page W Drilling unit 9-2 none Mounting ER 11 external, p max 20 bar Speed ratio 1:1.33 (0.75) 87 (3.43) / / 1.5 (06) mm ('') W Drilling unit, vertically adjustable 9-3 none Mounting ER 16 external, p max 20 bar Speed ratio 1:1.93 (0.518) 105 (4.13) / / 37.5 (1.48) mm ('') W Drilling unit 9-4 none Mounting ER 20 external, p max 40 bar Speed ratio 1:1 (1) 64 (2.52) / / (-0.65) mm ('') W Milling unit 9-5 none Mounting DIN 1835 B/E D16 external, p max 40 bar Speed ratio 4.5:1 (4.5) 96 (3.78) / / (-0.65) mm ('') W Drilling unit 9-6 none Mounting ER 20 external, p max 20 bar Speed ratio 1:1.13 (0.8857) 85 (3.35) / / 36.5 (1.44) mm ('') W Drilling unit, angle-adjustable 9-7 none Mounting ER 11 external, p max 40 bar Speed ratio 1:1.7 (0.588) 62 (2.44) / / 53.5 (2.11) mm ('') For more information see I-1

38 Tool holder fix Shank VDI 25, Rear End Machining Unit Catalog page W Drilling tool holder, Form E none Mounting ER 25 internal, p max 40 bar 57 (2.24) / / mm ('') W Drilling tool holder, Form E none Mounting ER 32 internal, p max 80 bar 62 (2.44) / / mm ('') W Drilling tool holder, Form E none Mounting DIN 1835 B/E D16 internal, p max 80 bar 67 (2.64) / / mm ('') W Drilling tool holder, Form E none Mounting DIN 1835 B/E D20 internal, p max 80 bar 67 (2.64) / / mm ('') W Drilling tool holder, Form E none Mounting DIN 1835 B/E D25 internal, p max 80 bar 71 (2.8) / / mm ('') W Drilling tool holder, Form E none Mounting DIN 1835 B/E D32 internal, p max 80 bar 74 (2.91) / / mm ('') W Drilling tool holder, Form E none Mounting D8 external and internal, p max 80 bar 50 (1.97) / / mm ('') For more information see J-1

39 Tool holder fix Shank VDI 25, Rear End Machining Unit Catalog page W Drilling tool holder, Form E none Mounting D10 external and internal, p max 80 bar 50 (1.97) / / mm ('') W Drilling tool holder, Form E none Mounting D12 external and internal, p max 80 bar 50 (1.97) / / mm ('') W Drilling tool holder, Specially for the marking tool WriteStar none Mounting D12 68 (2.68) / / mm ('') W Drilling tool holder, Form E none Mounting D16 external and internal, p max 80 bar 50 (1.97) / / mm ('') W Drilling tool holder, Form E none Mounting D20 external and internal, p max 80 bar 50 (1.97) / / mm ('') W Drilling tool holder, Form E none Mounting D25 external and internal, p max 80 bar 60 (2.36) / / mm ('') W Compensation bushing none Mounting D3/4'' 6 (0.24) / / mm ('') For more information see J-2

40 Tool holder fix Shank VDI 25, Rear End Machining Unit Catalog page W Tapping tool holder, extendable none Mounting DIN 1835 B/E D18 external, p max 20 bar 50 (1.97) / / mm ('') W Reaming tool holder none Mounting ER 16 external, p max 20 bar 63 (2.48) / / mm ('') W Broaching/ Slotting tool holder, rotating, live none Mounting D12 external, p max 20 bar 60 (2.36) / / mm ('') W Calibrating tool none Mounting 190 (7.48) / / mm ('') For more information see J-3

41 Tool holder live Shank VDI 25, Rear End Machining Unit Catalog page W Drilling unit 11-2 none Mounting ER 20 external, p max 40 bar Speed ratio 1:1 (1) 54 (2.13) / / 0 mm ('') W Tapping unit, extendable 11-3 none Mounting ER 20 external, p max 40 bar Speed ratio 1:1 (1) 60 (2.36) / / 0 mm ('') W Circular saw unit 11-4 Vee bar Mounting Milling tool mounting D16 external, p max 40 bar Speed ratio 2,7:1 (2,7) 68 (2.68) / / 0 mm ('') For more information see K-1

42 Tool holder fix Shank 1", Rear End Machining Unit Catalog page W Drilling tool holder 12-2 none Mounting ER (0.87) / / mm ('') W Drilling tool holder 12-3 none Mounting ER 25 internal, p max 40 bar 50 (1.97) / / 0 mm ('') W Drilling tool holder 12-4 none Mounting DIN 1835 B/E D25 internal, p max 40 bar 56 (2.2) / / 0 mm ('') W Drilling tool holder, adjustable 12-5 none Mounting D18 internal, p max 20 bar 56 (2.2) / ±2 (±08) / ±2 (08) mm ('') W Drilling tool holder 12-6 none Mounting D25 40 (1.57) / / mm ('') W Drilling tool holder 12-7 none Mounting MK1 16 (0.63) / / mm ('') W Drilling tool holder 12-8 none Mounting MK2 29 (1.14) / / mm ('') For more information see L-1

43 Tool holder fix Shank 1", Rear End Machining Unit Catalog page W Center holder, elastic, live 12-9 none Mounting D (2.85) / / mm ('') W Center holder, elastic, live none Mounting MK (2.85) / / mm ('') W Tapping tool holder, extendable none Mounting D25 52 (25) / / mm ('') W Tapping tool holder, over-running none Mounting D25 56 (2.2) / / mm ('') W Reaming tool holder, adjustable none Mounting ER (2.17) / / mm ('') W Reaming tool holder, adjustable none Mounting D18 41 (1.61) / / mm ('') W Broaching/ Slotting tool holder, rotating, live none Mounting D12 58 (2.28) / / mm ('') For more information see L-2

44 Tool holder fix Shank 1", Rear End Machining Unit Catalog page W Broaching/ Slotting tool holder, rotating, live none Mounting D20 76 (2.99) / / mm ('') W Broaching/ Slotting tool holder, rotating, live none Mounting D ( ) / / mm ('') W Broaching/ Slotting tool holder none Mounting D ( ) / / mm ('') W Guide holder none Mounting 57 (2.24) / / mm ('') W Roller holding block, adjustable Mounting / / mm ('') W Roller holding block, adjustable Mounting / / mm ('') W Knurling tool holder, adjustable none Mounting D6-36 / / mm ('') For more information see L-3

45 Tool holder live Shank 1", Rear End Machining Unit Catalog page W Drilling unit 13-2 none Mounting ER 25 external, p max 40 bar Speed ratio 1:1 (1) 68 (2.68) / / 0 mm ('') W Tapping unit, extendable 13-3 none Mounting ER 16 external, p max 40 bar Speed ratio 1:1 (1) 61 (2.4) / / 0 mm ('') W Circular saw unit 13-4 none Mounting Milling tool mounting D16 external, p max 40 bar Speed ratio 2,7:1 (2,7) 75 (2.95) / ±12.5 (±0.49) / 0 mm ('') For more information see M-1

46 Accessories INDEX ABC Catalog page W IC Attachment 14-2 for internal cooling lubricant supply, 20 bar W IC Attachment 14-3 for internal cooling lubricant supply, 20 bar W Steel Block 14-4 for form cutting tool W Setting gauge 14-5 W Turning tool holder 14-6 W Locking plate 14-7 AZ Replacement Seals for Tool Shank 14-8 For more information, visit Z-1

47 Accessories INDEX ABC Catalog page AZ Sealing Washer and Mounting Pin 14-9 For more information, visit Z-2

48 Product notes Catalog page W EN Product note 15-2 External/internal cooling lubricant supply Drill holder with cylindrical shank tool mounting Offset set screws W EN Product note 15-3 Writestar W EN Product note 15-4 External/internal cooling lubricant supply Drill holder with collet chuck Offset set srew For more information, visit Z-3

49 Technical Information INDEX ABC For more information, visit 1-1

50 Technical Information INDEX ABC Warranty When using tool holders that have not been set, checked and labeled accordingly by INDEX TRAUB, warranty is not applicable to the tool drive. Information on wear parts Tool holders and guide bushings are wear parts requiring correct handling. In order to ensure a long service life, compressed air or coolant must not enter the gap seals of the holders or of the guide bushings. Inspection of live tool holders and guide bushings Tool holders and guide bushings must be inspected at regular intervals (at least twice a year) for smooth running and play. The drive pinion and drive clutch of the live tool holders must be subjected to a visual inspection for damage or wear. If one of the above-mentioned defects is detected during the inspection of the tool holders or guide bushings, they must be returned immediately for preventive maintenance or repair to the following address: TRAUB Drehmaschinen GmbH & Co. KG Hauffstrasse 4 D Reichenbach, Germany Phone +49 (0) werkzeughalter@traub.de For more information, visit 1-2

51 Technical Information INDEX ABC Tool holders with cooling lubricant supply Tool holders marked with this symbol must be operated with cooling lubricant (no dry run permitted). Tool holders marked with this symbol must be operated with cooling lubricant when converting from external cooling lubricant supply to internal cooling lubricant supply. Observe dry run capability of IC attachment! lubricant filtering When using live tool holders with internal cooling lubricant supply, it is necessary to use a cooling lubricant filter system with a retained particle size 50 μ. Cleaning live tool holders Live tool holders must never be immersed in cleaning fluid since mixing the cleaning fluid with the bearing grease will reduce the service life of the tool holders. Speed ratio specifications on tool holders The value to be programmed is specified in the documentation and on the live tool holders ( = the input in the NC program). n prog = n tool x i n tool = speed at cutting tool edge n PROG = speed to be programmed i = speed ratio in the tool holder This means: the speed increase or speed reduction is not specified as a fraction but as a number. This gives speed increase ratios as numbers smaller than 1. Example: i = (corresponds to i = 1:3) i = (corresponds to i = 1:1.48) Step-down ratios result in numbers >1 For example: i = 2 (corresponds to i = 2:1) i = (corresponds to i = 4:3) For more information, visit 1-3

52 Technical Information INDEX ABC Direction of rotation specification Definition of the viewing direction. Viewing direction for determining the direction of rotation is always from behind (that is, from the drive direction) toward the shaft. On the machine side, the direction of rotation has been set by parameters such that M03 always denotes clockwise rotation and M04 counterclockwise run at the interface of the drive pinion of the tool holder. The direction of rotation given on the holder thus always refers to a "change in direction within a holder". M03 and M04 are machine functions to be programmed. The and arrows indicate the direction of rotation of the cutting edges. M03 M04 M04 M03 This means: No reversal of direction of rotation When the holder drive shaft has the same direction of rotation as the tool cutting edge, the clockwise direction of run must be specified by M03 (clockwise rotation). Accordingly, counter-clockwise run must be specified by M04. Reversal of direction of rotation When the holder drive shaft has the opposite direction of rotation as the tool cutting edge, the clockwise direction of rotation must be specified by M04. Accordingly, counter-clockwise run must be specified by M03. Example No reversal of direction of rotation M03 M04 For more information, visit 1-4

53 Technical Information INDEX ABC Tightening torque The gaskets on the tool shank and the coolant bushing must be regularly checked for damages. The tightening torques of the clamping pieces to the tool holder mounting depends on the shank diameter of the tool holder. Shank size Ø 20mm Ø 25mm Ø 30mm Ø 40mm Tightening torque 8 Nm 20 Nm 25 Nm 40 Nm Replacement seals for tool shank See the accessories. The gaskets on the tool shank and the coolant bushing must be regularly checked for damages. Sealing air port It must be ensured on all machines with sealing air ports that the sealing air ports in the tool carrier and in the tool holders are sealed/ closed with M5x6 mm set screws. For more information, visit 1-5

54 Technical Information INDEX ABC Tool holders with fixation Except for very few cases, all tool holders have been preadjusted with high precision and sealed with the INDEX V bar / TRAUB adjusting bar / W-serration. This setting must not be changed. The INDEX V bar / TRAUB adjusting bar / W-serration ensures positional accuracy of the tool when re-inserted. The tool holders are fixed around the shank axis by pins (DIN 69880). DIN holders can be used. Double serration of the tool holders allows several uses. High-pressure unit The cooling lubricant up to 80 bar (e.g., for deep-hole drilling) is supplied through the standard cooling lubricant line. Load limits of live tools The drive power and torques are indicated in the performance charts. These values represent the upper limit of the calculated theoretical performance values (average values). In case of interrupted cuts, e.g., for milling, the load peaks occurring when the cutting edge enters the material may be much higher than the theoretical torque according to the performance chart. The cutter should be selected so that a cutting edge is constantly being used for cutting during the machining process. For more information, visit 1-6

55 Technical Information INDEX ABC Live tool holders Only the tool located in the working position is live. The live tool holders are inserted into the mounting bores in the tool carriers just like non-live tool holders. Each turret station can accept one live tool. The motor drives the tool that is exclusively in working position. In addition, the index drive is actuated by switching using the same motor. The sealing washer (1) must be removed first. For a list of sealing washers, see drawing AZ in Chapter Accessories. 1 Sealing washer 2 Blanking plug Before using the machine, make sure that all mounting bores without a tool have been closed with a sealing washer and that the gasket on all tool holders is not damaged. Any mounting bores not used must be closed with blanking plugs during machining processes. For more information, visit 1-7

56 Technical Information INDEX ABC Weight distribution on turret head Tool holders may have considerably different weights depending on their function and equipment. Therefore, be sure to balance the tool holders evenly around the turret head when tooling. Collision After a collision has occurred, check whether the tool carrier has been displaced. If this is the case, the tool carrier must be realigned to ensure that the drive and tool holder gears accurately engage with each other. Tool change on live tool holders To avoid damaging or changing the adjustment of the drive train in the turret, tools must not be changed on the live tool holders inserted in the turret. Tools in live tool holders must be changed outside the machine. For more information, visit 1-8

57 Technical Information INDEX ABC Information on how to use the chart when using tool holders The chart relates to the output speed n of the tool unit. The tool speed can be read directly from the chart only if the internal speed ratio i in the tool holder is 1:1. For tool holders (VDI holders) with an internal speed ratio i 1, the output speed n of the tool unit to be programmed must be calculated from the required tool speed and the speed ratio i. Afterwards, the actual powers or torques can be read off or determined. Example (at 100% duty cycle): live tool unit, tool speed n Tool = 1000 rpm Internal speed ratio i of the tool holder Programmed speed n prog for the drive of the unit Torque M Tool at the output of the tool holder Power P at the output of the tool holder Power P at the output of the setup i = 4 n prog = n Tool x i = 1000 rpm x 4 = 4000 rpm Read-out M d at speed n prog = 4000 rpm = 1.6 Nm M d = M Tool : i Formula changed: M Tool = M d x i = 1.6 Nm x 4 = 6.4 Nm Read-out at 4000 rpm > P = 0.67 kw calculated: P = 2 x π x n prog x M d P = 2 x π x 4000 x 1.6 Nm = 0.67 kw 60 x Torque Md at output of unit (Nm) Md P Power P (kw) Speed n 1 at output of unit (rpm) The speed ratio and the technical data of each tool holder are indicated on the next pages. For more information, visit 1-9

58 For more information, visit

59 Usage Information INDEX ABC For more information, visit 2-1

60 Structure of the INDEX ABC Tool mounting VDI Tool carrier 1 XZ 2 Tool carrier 2 XZ 3 Synchronous spindle 4 Rear End Machining Unit 5 Main spindle For more information, visit 2-2

61 Work area INDEX ABC Tool mounting VDI 25 Tool carrier 1 Rear End Machining Units Main spindle Tool carrier 2 For more information, visit 2-3

62 Work area INDEX ABC Tool mounting VDI 25 Rear End Machining Units Tool carrier 1 Main spindle Tool carrier 2 For more information, visit 2-4

63 KL Performance chart Driven tools, Tool carrier 1 Speed range min -1 Torque Md at output of unit (Nm) Power P (kw) Speed n 1 at output of unit (rpm) For more information, visit 2-5

64 KL Performance chart Driven tools, Tool carrier 2 Speed range min -1 Torque Md at output of unit (Nm) Power P (kw) Speed n 1 at output of unit (rpm) For more information, visit 2-6

65 Tool holder fix Shank VDI 25 For more information, visit 3-1

66 W Bar stop, live Shank VDI 25 none Mounting D25 reversable 180 yes 70 (2.76) / / 30 (1.18) mm ('') Matching modules Bar stop Bar stop W W For more information see 3-2

67 W Bar stop, live Shank Mounting D58 / / 30 (1.18) mm ('') Matching base holder Bar stop Bar stop Bar stop Bar stop Bar stop Bar stop W W W W W W For more information see 3-3

68 W Bar stop, live Shank Mounting D85 / / 30 (1.18) mm ('') Matching base holder Bar stop Bar stop Bar stop Bar stop Bar stop Bar stop W W W W W W For more information see 3-4

69 W Compensation holder Shank VDI 25 Vee bar Mounting VDI 20 external and internal, p max 20 bar reversable 180 yes 70 (2.76) / / 2 (0.8) mm ('') Matching accessories Nozzle* Cheese-head screw* * This article is included For more information see 3-5

70 W Compensation holder Shank VDI 25 Vee bar Mounting VDI 20 external and internal, p max 40 bar reversable 180 no 60 (2.36) / / 2 (0.8) mm ('') Matching accessories Nozzle* * This article is included For more information see 3-6

71 W Compensation holder Shank VDI 25 Vee bar Mounting VDI 25 internal, p max 80 bar reversable 180 yes 70 (2.76) / / 2 (0.8) mm ('') For more information see 3-7

72 W Compensation holder Shank VDI 25 Vee bar Mounting VDI 30 internal, p max 80 bar reversable 180 no 60 (2.36) / / 3 (0.12) mm ('') For more information see 3-8

73 W Compensation holder Shank VDI 25 Vee bar Mounting VDI 30 internal, p max 80 bar reversable 180 yes 70 (2.76) / / -5 (-0.2) mm ('') For more information see 3-9

74 W Compensation holder Shank VDI 25 Vee bar Mounting D1'' external, p max 80 bar reversable 180 yes 60 (2.36) / / 15 (0.59) mm ('') Matching accessories Screw cap* Tube* W * This article is included For more information see

75 W Drilling tool holder, Specially for the marking tool WriteStar Shank VDI 25 none Mounting D12 reversable 180 no 68 (2.68) / / mm ('') Matching cutting tools Marking tool Other documents Product note W W en For more information see

76 W Drilling tool holder Shank VDI 25 Vee bar Mounting ER 16 external, p max 20 bar reversable 180 no 60 (2.36) / / mm ('') Matching accessories Clamping collet Clamping collet W tapping tool collet tapping tool collet WZ F Collet chuck W Clamping nut* Clamping bar W Setting gauge W Stop bar W Cheese-head screw Spanner * This article is included For more information see

77 W Drilling tool holder Shank VDI 25 Vee bar Mounting ER 25 external and internal, p max 80 bar reversable 180 yes 60 (2.36) / / 31 (1.22) mm ('') Matching accessories Clamping collet tapping tool collet tapping tool collet WZ F Collet chuck W Clamping collet, sealed W Clamping nut* Spanner Other documents Product note W en * This article is included For more information see

78 W Drilling tool holder Shank VDI 25 Vee bar Mounting ER 25 external and internal, p max 80 bar reversable 180 yes 70 (2.76) / / 31 (1.22) mm ('') Matching accessories Clamping collet tapping tool collet tapping tool collet WZ F Collet chuck W Clamping collet, sealed W Clamping nut* Coolant nozzle* W Tube* W Spanner Other documents Product note W en * This article is included For more information see

79 W Drilling tool holder Shank VDI 25 Vee bar Mounting ER 32 external and internal, p max 80 bar reversable 180 yes 60 (2.36) / / 52 (25) mm ('') Matching accessories Clamping collet tapping tool collet tapping tool collet WZ F Collet chuck W Clamping nut* Spanner Other documents Product note W en * This article is included For more information see

80 W Drilling tool holder, vertically adjustable Shank VDI 25 Vee bar Mounting DIN 1835 B/E D16 internal, p max 80 bar reversable 180 no 70 (2.76) / / 25 (0.98) mm ('') Matching accessories Bush W For more information see

81 W Drilling tool holder Shank VDI 25 Vee bar Mounting DIN 1835 B/E D32 external and internal, p max 80 bar reversable 180 yes 60 (2.36) / / 30 (1.18) mm ('') Matching accessories Bush W Bush W Nozzle* W Bush* W Hollow screw* W Nozzle W Other documents Product note W en * This article is included For more information see

82 W Drilling tool holder Shank VDI 25 Vee bar Mounting ER 40 external and internal, p max 40 bar reversable 180 yes 70 (2.76) / / 55 (2.17) mm ('') Matching accessories Clamping collet Clamping nut* Nozzle* Cheese-head screw* Spanner * This article is included For more information see

83 W Drilling tool holder Shank VDI 25 Vee bar Mounting D12 external and internal, p max 20 bar reversable 180 no 70 (2.76) / / 30 (1.18) mm ('') Matching accessories Nozzle* Metal sheet* W Cheese-head screw* * This article is included For more information see

84 W Drilling tool holder, vertically adjustable Shank VDI 25 Setting gauge Mounting D16 internal, p max 80 bar reversable 180 no 60 (2.36) / ±1.5 (±06) / 30 (1.18) mm ('') For more information see