AEROCOMPONENT & ASSEMBLY

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Dustin Poole
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1 TAL MANUFACTURING SOLUTIONS LIMITED CORPORATE PRESENTATION Corporate Presentation 2015 AEROCOMPONENT & ASSEMBLY

As a part of one of India s largest and most respected business conglomerates - the TATA Group - Our practices and processes are aligned with and benchmarked against the best in the industry.

2 As a part of one of India s largest and most respected business conglomerates - the TATA Group - Our practices and processes are aligned with and benchmarked against the best in the industry.. Consumer IT & Comm. Engineering Services Power Products Chemicals Materials TCS TATA Tea TATA Motors Indian Hotels (TAJ) TATA Power Rallis India TATA Advanced Material TATA Technologies TATA Ceramics TATA AIG TATA BP Solar India TATA Chemicals TATA Steel Nelco Infinity Retail TATA Auto comp Systems TATA Asset Mgmt TATA Pigments VSNL TITAN VOLTAS TATA Financial Services TATA Sky TRENT TATA Projects TATA Investment Corporation TATA Elxsi TATA McGraw Hill Publishing Co TASL TQMS TATA Interactive Systems TATA Teleservices TAL is a 100% subsidiary of TATA Motors TATA Strategic Mgmt Group TATA Services 2

TAL locations 1,21,408 sq. m area in Nagpur specifically for Airborne components and assemblies since 2012 Nagpur State of art dedicated manufacturing facility for Boeing 787 Dreamliner floor beam.

3 TAL locations 1,21,408 sq. m area in Nagpur specifically for Airborne components and assemblies since 2012 Nagpur State of art dedicated manufacturing facility for Boeing 787 Dreamliner floor beam. Generic facility for other aerospace programs Manpower Nos. Pune 78,000 sq. m area in Chinchwad, Pune since Fully integrated design office Modern Tool Room Well connected by Rail, Road & Air Manpower Nos 3

and Welded components Aero Tooling Ground Support Equipment Industrials Business Unit Robotics and

4 TAL offers end-to-end manufacturing solutions and has commenced delivery of precision components in the Aerospace segment Aerospace Business Unit Aero Structures Components & Assemblies Precision Aero Engine and Welded components Aero Tooling Ground Support Equipment Industrials Business Unit Robotics and Automation Jigs, Fixtures and Tooling Machine Tools Integrated Manufacturing Systems Fluid Power Solutions 4

5 Currently TAL operates in 5 product segments and across several customer segments. It operates through business units structured along the product segments Product Segments Customer Segments Aerospace Parts & Assemblies Robotics and Automation Aerospace Railway Auto & Ancillaries Machine Tools Fluid System (Hydraulic Units) Power Equipment Tyres Integrated Manufacturing Systems Jigs & Fixtures Painting and Material Handling System TAL provides manufacturing solutions in the product areas Farm & Construction Equipment 5

6 Aerospace Business Unit (ABU) Airborne Metallic Parts and Assemblies for Aero-structures and Aero-engines 1. Welding and precision machining of Titanium, Aluminium & other exotic materials 2. Advanced inspection & quality control equipment 3. Surface treatment & surface enhancement facilities including robotic shot peening & Laser Beam welding & vacuum furnaces.. 4. Sheet metal fabrication facilities 5. Capability for proto-typing and high rate product ionisation including logistics for exports. 6

7 Robotic 1. Robotic MIG / TIG welding cells 2. Robotic de-burring cells 3. Robotic handling / pick & place solutions 4. Robotic laser cutting cells 5. BIW integrated robotic welding lines 7

8 First in-house built proto Robots 9

9 Machine Tool Division (MTD) offers VMC, HMC & SPMs With 3R Rigid, Reliable & Rapid 1. Tooled up machining lines & turn key machining solutions 2. CNC / Conventional Special Purpose machines 3. CNC Vertical Turning Lathes with Maus technology 4. 5-Axes CNC Machines with Exechon technology 5. Refurbishing of used machines 9

10 Auto, Railways and Construction equipment's welding and assembly Tooling supplied by TAL 1. Passenger car welding & assembly fixtures 2. Aerostructres assembly fixtures 3. Railway wagon, coaches and bogies welding, machining and assembly fixtures 4. Excavators & Earthmoving machinery fabrication tooling 5. Bus body assembly tooling 10

11 Aero-Structure Assembly Tooling supplied by TAL 11

12 Integrated Manufacturing Solutions (IMS) Material Handling 1. Conveyers 2. Integrated handling systems 3. Automatic storing and retrieval systems 4. Integrated drop lifts 5. In-line inversion mechanisms 6. Assembly lines 12

13 Unique Projects completed by TAL Robotic welding cell for a stainless steel railway wagon body panel Complete plant for the assembly of truck chassis Complete plant inclusive of Paint shop consisting PT, CED and assembly of truck chassis 13

14 Unique Projects completed by TAL Assembly Lines EMS for Prototype shop 3 axis Gantry for Arc Welding Dynamometer 14

15 Integrated Manufacturing Solutions (IMS) Paint Systems 1. Surface coating 2. Pre-treatment / CED 3. Primer coat 4. Top coat 5. Powder coating 6. Paint baking ovens 7. Sanding booths 8. Integrated paint shops with conveyers 15

16 Fluid Power Solutions (FPS) Tipper Hydraulic Assemblies 1. Telescopic Cylinder 2. Under body tippers and front end cylinders 3. Axial piston pump 4. Manual Control valves 5. Integrated tipping kits 6. Hydraulic accessories 16

17 Infrastructure at Pune. 1. Waldrich Coburg: Sideway grinding machines 2. Dixi: Jig boring machine 3. Studer: Cylindrical grinding machine 4. Waldrich Coburg: Plano machining center 5. Skoda: Horizontal boring machine 6. SIP: Jig boring machine 7. MAS: Jig boring machine 8. Fortuna: Grinding machine 9. Deckle: Precision milling machine and many more tool room machines. 17

18 Unique manufacturing capabilities for Aerospace Component CCA LBM Jobs 5 Axis Chiron M/c - SPM Ply Cutting AGFM OLT HDF Autoclave Tank Line C - SCAN 18

Generic facility for sheet metal and precision engine component under commissioning Existing sheet metal capabilities Bending Press Shearing Machine

Press Hydraulic Press Brake Roll Forming Heat Treatment Furnace for Solution Heat Treatment, Annealing and Accelerated Ageing Miscellaneous Bench

19 Generic facility for sheet metal and precision engine component under commissioning Existing sheet metal capabilities Bending Press Shearing Machine Trimming Press The following Sheet Metal Capabilities are proposed for set up Shearing Routing & Drilling Fluid Cell forming Mechanical /Hydraulic Press Hydraulic Press Brake Roll Forming Heat Treatment Furnace for Solution Heat Treatment, Annealing and Accelerated Ageing Miscellaneous Bench Drill, De-burring, Fly-press, Hand Shear, Square-up Table, Eckold Forming, etc Routing Machine Fluid Cell Forming Profile Stretch Wrapping Roll Forming 19

20 QA Infrastructure at Pune & Nagpur. 1. Trimos: Digital height gauges 2. Zeiss: Bridge type CMMs 3. Faro: Portable CMM and laser trackers 4. Leica: Laser trackers 5. API: Laser trackers 6. Metronor: Digital photo geometry machine 7. Ultrasonic Scanning machine and many more precision measuring equipments. 20

21 Accreditations for Aerospace & other business are in place. Quality Management System certifications won by TAL - ISO-9001 :2008, AS 9100 Rev C Approvals & Certifications - Process Boeing Approvals 21

22 Human Resources at Pune & Nagpur. Function Design / ME Material Quality Business Developm ent Mfg, Assembly & Projects Support Functions Customer Support Nagpur Pune * Grand Total Total * Operatives Over 87% of staff are engineers engaged in Technical Functions creating Engineering Excellence. 22

23 Some of our clients. 23

engineering products & integrated manufacturing

24 Our endeavor Accountability Customer Centricity Excellence Speed Vision To become a world class engineering products & integrated manufacturing solutions company most admired by its customers and stakeholders. 24

25 Thank you 25

DESIGN & PROJECT MANAGEMENT

DESIGN & PROJECT MANAGEMENT AIM recognises that the success of any project depends upon the presence of a robust project management process and structure. In recent years the company has made considerable investment in personnel,