Cert No. AS DESIGNERS & MANUFACTURERS OF PRECISION FABRICATED TUBULAR ASSEMBLIES
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1 Cert No. AS DESIGNERS & MANUFACTURERS OF PRECISION FABRICATED TUBULAR ASSEMBLIES
2 Freeman & Proctor established in 1949 to manufacture high quality tubular assemblies for supply to the International Aerospace, Specialist Automotive and Industry Equipment Markets. Freeman & Proctor operate from a modern, well equipped 30,000 sq./ft factory conveniently located near to the M6 motorway at Nuneaton, North Warwickshire, England. Our objective, to work with our customers to develop mutually successful business relationships through the implementation of Best - World Supply Chain Practices with regard to cost, quality, delivery, dependability and partnership working. Total commitment to the supply chain concept and lean manufacturing techniques has enabled Freeman & Proctor to build close working partnerships with existing customers by becoming an integral part of the total manufacturing process. Freeman & Proctor provide a wide range of Industrial Services including Supply Chain Integrator - Project Management - Manufacturing Operations Out Source Service. In-house services include CNC tube manipulation, fabrication, CNC machining, lathes and machining centres supplemented by tool making and prototype design & manufacturing. Welding & brazing of most ferrous and non-ferrous materials particularly stainless steel, nimonics and titanium alloys in addition to all commercial grades of steel. Non-destructive testing including fluorescent, and penetrant, flaw detection, air & hydraulic pressure testing, X-ray facilities and CNC measuring centres are available in-house. In-house computer aided design facilities exist to handle bespoke products and to jointly develop new products. Similarly, technical support is available to assist in specifying detail parts and to ensure value analysis techniques are fully utilised. In addition to the importance placed upon continual business innovation, Freeman & Proctor recognises the value of its staff, all of whom are highly motivated, flexible in their approach to working practice and committed to continuous improvement in quality and productivity. Personnel development is encouraged with extensive in-house training, including continuous improvement concepts and problem solving techniques. Regular reviews of process capabilities and continuous investment programmes particularly in plant and machinery ensure Freeman & Proctor are able to meet the stringent demands of existing and new customers as technology evolves. Capacity Overview CNC Tube Bending - Manipulation up to 3.00 diameter 3.20mm up to 76.00mm diameter Beading, flaring and swaging facilities DNC Link to CMM & CAD Systems Welding & Brazing Mechanised TIG Welding (Orbital) Hand Welding All Materials MIG - TIG - Projection Welding Brazing - Induction - Hand - Furnace Non-destructive Testing Radiological examination - X-ray Crack Detecting - Penetrant and Fluorescent Flaw Detecting Pressure & Leak Testing to 20,000 psi Air, Hydraulic, Water, Phosphate Ester C.N.C Machining CNC Lathes with Third Axis Facility CNC Machining Centres with Fourth Axis Facility CMM - Measuring Centre Table Area 10ft x 2.75ft-(3.0m x 0.8m) Modular Fixturing for Development & Pre-Production Work CAD - Computer Aided Design Various CAD Programmes Capability to process most file formats Data Interchange Facilities Tool Making & Prototypes Fully equipped in-house tool-room Design & Manufacture of Prototypes Including Rapid Prototyping Service Swaged Fittings Capability to process most Swaged Pipe Fittings, including Permaswage and Harrison Fittings Fabrication of Ducting Specialist skills to hand form complex pipe profiles and to fabricate branch pipe assemblies and ducting
3 Aerospace products supplied to International - Engine - Airframe - Control Systems Manufacturers Complex fuel bypass manifold used on jet engine after burners Small bore complex fabricated pipe assemblies - including fuel manifolds & air breather pipes Engine pipe assemblies, manufactured from stainless steel - for use in air, hydraulic and fuel systems High-pressure fuel pipes including double skin dual fuel & hydraulic pipes Electrical conduits & hydraulic pipes manufactured in titanium and stainless steel
4 Typical products supplied to the Specialist Automotive & Medical Equipment Sectors Air injection pipes - used on a V8 twin turbo - high performance petrol engine T45 roll-over bar and roll cages, side impact bars for high performance rally and sports cars Fabricated suspension struts - used on a high performance sports car Radiator header tank and dry sump oil tank - fabricated in aluminium Aluminium welded fabrication (high integrity welding) - medical lifting equipment The Quality Assurance Concept Driven forward by establishing cross company commitment to the following objectives: 1. World Best Practice 3. Bench Marking of Performance 5. Sustainable Productivity Improvement 2. Lean Manufacturing Concepts 4. Real Supply Chain Partnerships 6. Team Building & Empowerment The tools used to effect lasting organisational change include: Quality System development to: QS Automotive Sector Quality Standard AS Aerospace Sector Quality Standard SMMT Industry Forum - MASTER CLASS PROCESS IMPROVEMENT SCRIA - Supply Chain Relationships in Aerospace
5 Fabricated tubular assemblies, think Freeman & Proctor for a prompt and efficient service Working Together in Partnership Complete Design and Manufacturing Service Tubular Fabricated Assemblies Project and Programme Management of the Highest Professional Standard Full Support from Design to Final Assembly - Your Partner in Production Integrator and Kitting Services - Delivered Just in Time to your Assembly Area Freeman & Proctor Ltd PO Box 22, Centrovell Estate, Caldwell Road, Nuneaton, Warwickshire, CV11 4NG, England Telephone: +44 (0) Facsimile: +44 (0) info@freemanandproctor.co.uk Website:
6 Located in central ENGLAND - easy access to major airports, motorways, rail links, inc Eurostar See increased inset FROM M6 Exit the motorway at junction 3 (signed to Bedworth, Coventry (North), Nuneaton and the A444) and join the A444 towards Nuneaton. At the second roundabout take the second exit onto A444 proceeding over the next two roundabouts. Continue to the roundabout junction with the A4254. Take the second exit onto Avenue Road and turn first right onto Caldwell Road directly after the pelican crossing. FROM A5 Continue on the A5 to the A47 and join the A47 (the Long Shoot), towards Nuneaton. At the first roundabout, turn left onto the A4254. Remain on the A4254 over three roundabouts and take the fourth left turning onto Caldwell Road. By Train The nearest Station is Nuneaton. Taxis are available from the station. For further information about train times and fares, please telephone National Rail Enquiries Line on Freeman & Proctor Ltd PO Box 22, Centrovell Estate, Caldwell Road, Nuneaton, Warwickshire, CV11 4NG, England Telephone: +44 (0) Facsimile: +44 (0) info@freemanandproctor.co.uk Website:
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