Quality. Tool Service, Inc. Advanced Tooling & Manufacturing Solutions

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1 dvanced Tooling & Manufacturing Solutions

2 Design & Engineering dvanced Tooling & Manufacturing Solutions Welding fixtures Stamping tools Robotic end of arm tooling Robotic work cell development and simulation Pallets and custom conveyance Custom machines and automation Inspection, machining, saw, assembly, and leak-test fixtures

3 Control dvanced Tooling & Manufacturing Solutions Fully equipped inspection department 10' Faro arm (platinum series) Cam2 measuring software Full inspection and calibration reports

4 Welding Fixtures dvanced Tooling & Manufacturing Solutions Pneumatic, hydraulic, and manual clamping Full tooling runoff and CMM inspection at our facility 3D shimmable designs Weld spatter protection Hardened wear details Efficient loading and part removal including ejector systems

5 Other Jigs & Fixtures dvanced Tooling & Manufacturing Solutions Manual to fully automated Calibration reports Practical 3D designs Realistic solutions for the manufacturing process Machining Saw Leak test Inspection Drilling ssembly Brake press

6 Robotic Tooling dvanced Tooling & Manufacturing Solutions CNC machine tending Primary and secondary packaging Palletizing ssembly Food grade tooling

7 Special Machines dvanced Tooling & Manufacturing Solutions Custom design and build Manual, semi-automatic, and fully automatic PLC and HMI functionality Total turnkey solutions Full CMM inspection at runoff Complete documentation package

8 Stamping Dies dvanced Tooling & Manufacturing Solutions In-house 3D die design 200 ton tryout press In-house heat treat Short lead-times Complete 3D capabilities Experienced toolmakers Progressive dies Shallow draw dies Stage tooling Compound and blanking Large tools Die repairs Initial product run-off with coil line

9 Wire EDM & Water Jet dvanced Tooling & Manufacturing Solutions 4th axis work State of the art equipment Esprit CM software with Solid Works, Pro/E, utocd, and MasterCam support Highly skilled technicians Linear motor technology 24/7 capabilities Large capacity Up to 20 deg. taper Multiple machines for quick turnaround Precision contour cutting of almost any material Rapid setup and programming OMX layout & nesting software with utocd, Pro/E, Solid Works, and MasterCam support More cost effective than EDM

10 CNC Machining dvanced Tooling & Manufacturing Solutions Long and short run machining Precision details 3D machining Prototyping Turning Large packages Large CNC machining

11 Bend Tooling dvanced Tooling & Manufacturing Solutions 3D solid modeling and documented prints CMM inspection 3D CM programming and machining Start to finish new builds Wiper die re-sharpening Reverse engineering of existing tooling

12 CNC Equipment Haas VF-9 (40''x84'' VMC) Haas VF-2SS (16''x30'' VMC) Haas VF-2 (16''x30'' VMC) Haas VF-5 (26''x50'' VMC) Haas ES-5-4T (18''x40'' HMC) Haas HS-1-RP (20''x24'' HMC) Haas SL-20 (10''x20'' CNC Lathe) Omax (60''x120'' Water Jet) Sodick Q300L (8''x12'' Wire EDM) Sodick Q535L (14''x22'' Wire EDM) (2) ProtoTRK DPM SX2 (16''x31'' Mill) Manual Equipment Lucas 5'' Boring Mill (96''x132'') Chmer EDM Hole Driller (13''x16'') Monarch Toolroom Lathe (20''x60'') Cincinnati #3 Horizontal Mill (14''x65'') K&T #3 Heavy Vertical Mill (15''x68'') Sharp Vertical Mill (9''x42'') Sharp Vertical Mill (9''x42'') Sharp Vertical Mill (10''x50'') Sharp Vertical Mill (10''x50'') Carlton Radial rm Drill (5' rm) Donau DR23 Radial rm Drill (3' rm) Donau DR33z Radial rm Drill (3' rm) Kent utomatic Surface Grinder (16''x32'') Kent utomatic Surface Grinder (12''x24'') Chevalier Surface Grinder (8''x18'') Facilities Fully equipped inspection department 10' & 12 Faro arms (platinum series) (3) Dual chamber heat-treat furnaces, 12"x16"x24" Overhead hoist capacity up to 5 tons Complete welding facilities Pro Engineer Solid Works Mastercam Esprit Nesting Softwares Our Mission Create mutually beneficial relationships with established and respected manufacturing companies and tier 1 suppliers who share the same vision of integrity, excellence, and hard work that we do by providing unparalleled service, quality, and problem solving skills. Contact Information 109 nderson ve. P.O. Box 295 Shell Lake, WI Phone: (715) Fax: (715)

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