ENGINEERING & CONSULTANCY PRODUCTION & ASSEMBLY SERVICE & SITE APPLICATION
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1 a r t ne r f or s t CASTING TECHNOLOGY PROCESS ROLLING PROCESS ee ro c l oba l l y hy d r u p l ic lp a STEEL MAKING PROCESS PLANT REVAMPING AND NEW INSTALLATIONS ou rg es s REHEATING PROCESS Y SPECIAL EDITION The Bright World of Metals 2015
2 ENGINEERING & CONSULTANCY Engineering Consultancy Sales Team Design Office Optimisation Piping Arrangement Supervising Method of Statement P&P&F Process Supplying Material Management Spare Part Project & Risk Management PRODUCTION & ASSEMBLY Cutting / Preparation Area Welding Assembly Hole Painting Testing Room Warehouse Quality Control & Delivery SERVICE & SITE APPLICATION Service Maintenance Piping &Tubing İn site Chemical Cleaning İn Line Flushing Inspection Testing Certification Health & Safety Erection Service after Start-up Condition Monitoring Oil Analyzing Diagnostic Test Kit
3 Complete Hydraulic Solutions offers hydraulic systems (including integrated hydraulic power unit, valve stands, accumulator stands, high quality and robust cylinders) designed, manufactured, tested and site application (piping, pickling and flushing) of which is done by Hidroproser for electric arc furnaces, secondary metallurgical facilities and Rolling Mills. HYDRAULIC POWER UNIT HYDRAULIC CYLINDER AIR-OIL, GREASE AND OIL LUBRICATION SYSTEMS PIPING & PICKLING & FLUSHING HYDRAULIC VALVE STAND ACCUMULATOR STAND HYDRAULIC MANIFOLD TEST & SERVICE 4 5
4 HYDRAULIC FOR STEEL MAKING PROCESS Our company prides itself on the level of service it provides, we will supply quality products with a quality service that will more than meet all heavy duty expectations for Steel Making plants. EAF ELECTRIC ARC FURNACES ELECTRODE REGULATION ELECTRODE CLAMP ROOF SWIVELING FURNACE TILTING ROOF LIFTING PLATFORM LOCKING SLAG DOOR EAF SHAFT SCOPE SHAFT LIFTING SHAFT HOOD DRIVING SHAFT DRIVING FINGER SECONDARY METALLURGICAL PROCESS LF LADLE TREATMENT STATION ELECTRODE REGULATION SAMPLER ROOF LIFTING ELECTRODE CLAMP VD VACUUM DEGASSING VOD VACUUM OXYGEN COVER LIFTING OXYGENLANCE
5 HYDRAULIC FOR STEEL MAKING PROCESS EAF POWER UNIT HYDRAULIC FOR STEEL MAKING PROCESS HYDRAULIC COMPONENTS Power Unit Tank Volume Lt CS Pmax= 160 Bar Qmax=1170 lpm Pump Parker PV Plus Variable Pump Electrical Motor 110 kw 1450 rpm B3/B5 Proportional Valve Bosch Rexroth Filters Hydac Accumulators Hydac SK 350 ELECTRODE REGULATION VALVE STAND EAF ACCUMULATOR STAND Electrode Regulation Electrode Clamp Roof Swiveling Furnace Tilting Roof Lifting Platform Locking Slag Door Piston Type Accumulators 3 Stands HYDAC SK EAF NITROGEN STAND LF POWER UNIT Nitrogen Tubes 3 Stands 50 lt 48 Qt 8 9
6 HYDRAULIC FOR CASTING TECHNOLOGY PROCESS Hidroproser guarantees all work undertaken to comply with all relevant requirements of the customer s specification; certification and documentation will be provided on completion or on request. LONG PRODUCT CASTING Tundish Car Ladle Turret Arm Ladle Turret Turning Slide Gate Quick Nozzle Change Mould Ossilation Withdrawal Straightening Rigid Dummy Bar Torch Cutting Cross Transfer Cooling Bed - Lift Cooling Bed - Traveling Cooling Bed BLOOM CASTING Tundish Car Ladle Turret Arm Ladle Turret Turning Slide Gate Quick Nozzle Change Mould Oscillation Withdrawal Straightening Rigid Dummy Bar Torch Cutting Cross Transfer Cooling Bed - Lift Cooling Bed - Traveling Cooling Bed SLAB - PLATE CASTING Tundish Car Mould Oscillation Segment Segment Car Torch Cutting
7 HYDRAULIC FOR ROLLING PROCESS Our team brings a mix of talent, innovation and experience to hydraulic requirements of metallurgical facilities. Together, we offer a combination of approaches, skills and personalities, coming together to craft and realise inventive, practical, quality craftsmanship/service with necessary high capacity hydraulic equipments.
8 HYDRAULIC FOR ROLLING PROCESS HYDRAULIC FOR ROLLING PROCESS COOLING PLATFORM MILL TRAIN VALVE STAND OIL LUBRICATION DROP WALL SYSTEM 14 15
9 HYDRAULIC FOR ROLLING PROCESS HYDRAULIC FOR ROLLING PROCESS HYDRAULIC FOR ROLLING PROCESS REVERSIBLE MILL COOLING PLATFORM SHEAR HYDRAULIC CONTINUOUS FINISHING SHOP MILL TRAIN STRAIGHTENING 16 17
10 HYDRAULIC FOR REHEATING PROCESS We are an internationally functioning hydraulic complete solution supplying company with worldwide services and quality. CHARGING AREA PUSHER TYPE FURNACE KICK-OFF MECHANISM DEPILER CHARGING WALKING BEAM MECHANISM DISCHARGING
11 HYDRAULIC FOR REHEATING PROCESS HYDRAULIC FOR REHEATING PROCESS SLAB WALKING BEAM FURNACE HYDRAULIC LIFTING / TRANSFER VALVE STAND HYDRAULIC POWER UNIT HYDRAULIC CYLINDER VALVE STAND 20 21
12 HYDRAULIC FOR PLANT REVAMPING AND NEW INSTALLATIONS MELT SHOP REVAMPING CONTINUOUS CASTING REVAMPING ROLLING MILL REVAMPING REHEATING FURNACE REVAMPING ALUMINIUM INJECTION PRESS ALUMINIUM EXTRUSION PRESS Hidroproser has a goal to build a long-term cooperation with customers and suppliers, and will do everything to provide an appropriate answer and satisfing reliable hydraulics complete solutions with years of experience with for on steel making and rolling process. ALUMINIUM EXTRUSION PRESS REVERSIBLE MILL REVAMPING ALUMINIUM INJECTION PRESS
13 REFERENCES SOLUTION PARTNERS İstanbul Head Office Bayraktar Bulvarı No:57 Pk:34775 Şerifali, İstanbul / Turkey İzmir Factory /1 Sk. No:35 A.O.S.B Pk:35620 Çiğli, İzmir / Turkey Moscow Sales Office info@hidroproject.com Moscow City / RUSSIA The Bright World of Metals
PARTNERS and RESPONSABILITIES
Location Key Facts Core Business Design and manufacture management of heavy machined steel structures and components for steel mill industry. Sales up to 40 MLN Staff 190 person Area of shops 35.000 m²
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ic p a r t ne r f or s t PICKLING ee ro c l oba l l y hy d r ul lp a ou rg es s FLUSHING Y www.completehydraulicsolutions.com SPECIAL EDITION The Bright World of Metals 2015 www.completehydraulicsolutions.com
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