EUROPEAN OEM SERVICE STAUFF. STAUFF - Line - Local solutions for individual customers worldwide

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1 EUROPEAN OEM SERVICE STAUFF STAUFF - Line - Local solutions for individual customers worldwide

2 STAUFF - Line - Experienced staff and precision machinery enable the manufacture of high-quality hydraulic pipework systems

3 Production Processing Scanning precise drafting of customer supplied sample pipes automated transfer into a bending programme Bending hand-operated and computer-controlled bending machinery extensive stock of bending tools wide range of materials including Steel, Stainless Steel and Copper metric and imperial tube diameters thin-wall and heavy-wall pipes maximum pipe length of 6,000 mm both left hand and right hand bending single-radius and multi-radius bends with complex shapes 3D digitising tool for an accurate drafting of sample pipes Cutting and De-Burring automated for accuracy and efficiency End-Forming all commonly used connection techniques all kinds including welding, brazing and soldering Hose Production hydraulic hoses to DIN EN, SAE and other standards for working pressures up to 4,000 bar spanning virtually all industries connectors to all major thread and flange standards Hose protection and hose safety products to the highest standards Pre-Assembling pre-fabrication of entire sub-assemblies, including combinations of manipulated pipes and hydraulic hoses full availability of all pipework accessories and hydraulic components, including the full range of original STAUFF equipment, such as fittings and flanges, pipe clamps with custom-designed bracketry, hydraulic test points, valves and much more simplify production and minimise cost for the OEM Testing high pressure, ultra high pressure and impulse testing of the assembly(s) Computer-controlled machines produce precision pipes Metric Cutting Ring Metric Cutting Ring with Sealing Ring Metric Tube End Form with Soft Sealing 37 Flared Tube End for SAE J514 Fitting Systems 10 Flared Tube End in conjuction with Clamping Ring Cleaning and Packaging on completion of all fabrication, testing and flushing to the highest levels Stock Control and Delivery in-house stock control at the OEMs location just-in-time delivery straight to the assembly line Once plotted into the dedicated software system, the entire pipework design and all relevant data will be stored electronically for retrieval and production of subsequent assemblies at any time. Hydraulic hose production to suit customers requirements

4 Finding Solutions Pipework is absolutely central to the operation of hydraulic systems, no matter how small and simple or how large and complex. The very arteries of the living mechanics! Yet it is often the case that this pipework element, is the last part of the system to be considered and installed. It is frequently subject to modification in the process, because of the demands of the layout and of the other components. To help customers deal with this situation STAUFF operates a complete on site service to assist OEMs and large users in the design and development of both flexible and rigid hydraulic pipework systems. Quality control and inspection as the production gets under way This service can involve a STAUFF design and engineering team throughout the development and prototype build period. They can either work independently or as an integral part of the project design teams and the on-site manufacturing staff, to provide the customer with specialist advice and support. Following prototype supply, evaluation and final signing off, they will collect and collate all essential information in a standardised format, which will be used to ensure accurate and consistent quality fulfillment of production supplies. This service can also deliver: End-forming to commonly used connection techniques Substantial cost down opportunities at the same time as providing enhanced performance Best practice in pipework design Use of the most suitable components for each pipework element Introduction of the latest standards in design and component safety Automated storage systems enable just-in-time delivery Implementation of kitted or sub assembly production and managed product supply

5 STAUFF Line Design, Design and Manufacture Manufacture and of Sub-Assembly Hydraulic Pipework of Hydraulic Systems Lines This is STAUFF STAUFF is an internationally operating group of companies with establishments and distributors in all industrial countries, ranking amongst the market leading companies in the fields of pipework components and hydraulic accessories. The STAUFF Manufacturing Centres in Europe encompass state of the art machinery and processes, that enable the manufacture of both flexible and rigid hydraulic pipework systems from a wide range of materials and featuring all commonly used connection techniques. STAUFF - Line Besides the manufacturing of single components, STAUFF also offers a full service package in the design, manufacture kitting sub-assembly and managed supply of hydraulic pipework. The specialist focus of each of these four divisions within the Stauff UK manufacturing centre, are brought together to offer OEMs and major users, an unparalleled service. The service is available to Original Equipment Manufacturers (OEMs) throughout Europe.

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