GRS SERIES III KOMPRESS

Transcription

1 GRS SERIES III KOMPRESS Belt Filter Press Superior Mechaical Dewaterig Performace by Desig

2 The Komlie-Saderso GRS Series III KOMPR ESS Belt Filter Press The Best Value ad Performace i Mechaical Dewaterig Systems Available Here s Why: A Larger Stadard Filtratio Area for Greater Process Throughput ad Higher Cake Cosistecy The GRS Series III starts with more stadard filtratio area tha other comparable systems ad combies logically itegrated gravity dewaterig, adjustable wedge ad high compressio stages for optimum performace. Whe combied with K-S s High Rate Draiage System, the GRS Series III sigificatly icreases process throughput over a similarly-sized competitive system with better filtratio results. A choice of 2 or 3-belt dewaterig systems with stadard, exteded ad idepedet gravity zoes uique to the GRS Series III offers cosistetly high cake solids performace for ormal, poor draiig, or extremely dilute sludges. A Pateted High Rate Draiage System that Dramatically Improves Filtratio Rate The uique desig of the GRS Series III s pateted High Rate Roto-Koe Draiage System aother K-S techological advace sigificatly icreases throughput over competitively-sized belt filter press systems. The Roto-Koe s uique ability to hold solids i the gravity zoe for loger periods of time ad tur these solids repeatedly results i a dramatically improved filtratio rate. A Easily Adjustable, Variable Wedge Compressio Zoe that Maximizes Process Rate ad Performace The GRS Series III features a variable wedge compressio zoe that utilizes two tesioed filter belts to draw dewaterig material ito the wedge uder gradually icreasig pressure as the material approaches the first dewaterig drum. Ulike fixed or adjustable plate desig wedge stages, the GRS Series III s uique ability to set a gap by movig the wedge stage s etrace roller provides the eeded flexibility to accommodate ilet cosistecy chages ad other process factors to maximize both throughput rate ad performace. A High Performace, Larger to Smaller Drum Pressure Profile for Higher Cake Solids Cocetratio The GRS Series III s high performace pressure profile begis with a larger 30 diameter self-bailig, perforated dewaterig drum as opposed to smaller drums typically foud i other competitive belt filter presses. While more costly to build, a larger diameter first drum starts the dewaterig process at a lower pressure to elimiate the possibility of a upset coditio. Use of this larger first drum ad a successio of decreasig diameter drums gradually icreases the pressure profile to a maximum dewaterig force that produces the highest cake solids. High Quality Structural Frame Materials ad Compoets for Trouble-Free, Log Lastig Operatio The GRS Series III is built with the highest quality frame materials ad compoets to esure trouble-free, log lastig operatio i hostile sludge dewaterig eviromets. Structural Frame The heavy duty 3/8 structural steel frame is desiged for te times (10x) calculated loadig, is hot dipped galvaized after all weldig, ad icludes stailess steel fasteers with selflockig uts. 304 ad 316 stailess steel frames are available at little additioal cost. Roller ad Joural Desig A specialized roller ad joural desig features ylo covered, 1/2 thick, heavy duty rollers with double ed plate costructio for log life ad 17-4 PH stailess steel jourals that are 2-11/16 diameter at the bearig for maximum stregth. Bearig Desig Oe size, heavy duty split pillow block, spherical roller bearigs C-rated to 48,000 lbs. provide a miimum L-10 life of 800,000 hours ad more. A highly effective iboard seal desig icorporates a triple check seal to protect the bearigs from exteral cotamiats ad water. K-S Custom Desiged ad Built Istrumetatio/Cotrols for Guarateed System Itegrity All istrumetatio ad cotrols for the GRS Series III are custom desiged ad built i-house to meet idividualized customer eeds ad esure complete operatig system itegrity. K-S uses oly the highest quality UL listed compoets, completely labels all wirig, ad rus pael wirig i paduit. NEMA 4X stailess steel eclosures are stadard ad the pael ca be UL 508 labeled. K-S s extesive experiece with PLC s also meas the GRS Series III ca be easily itegrated ito touch scree, DCS, MMC, or stad aloe system architectures. Variable Orifice Mixig Valve Rugged 316SS valve provides adjustable mixig capability to greatly reduce polymer usage. 2 3

3 Outstadig Operatig Features ad Techology Advaces for Higher Throughput Capacity, Lower Operatig Cost, ad Easier Maiteace HIGHLY EFFICIENT GRAVITY ZONE with Roto-Koe elemets ad Roto-Trak plows works sludge to promote rapid draiage. GRAVITY AND WEDGE ZONE BELT SUPPORT BARS are made of abrasio-resistat polyethylee ad ehace dewaterig by breakig surface tesio of liquid. PATENTED LIFTING MECHANISM i the High Rate Draiage System facilitates raisig ad lowerig of plows ad elemets ito or out of service. CONTINUOUS BELT WASHING is provided by fully eclosed wash statios with high pressure SS spray ozzles, iteral cleaig brushes, special seals to elimiate oise ad overspray, ad access paels for coveiet maiteace. FEED SECTION features flocculatio tak ad feed box to uiformly distribute sludge across etire width of belt while elimiatig high spots. RACK & PINION TENSION cotrol liks both eds of take-up roll to assure parallel belt movemet ad prevet ueve belt tesio. SELF-BAILING PERFORATED FIRST DEWATERING DRUM elimiates rewettig of the cake through removal of water from iside the drum. 4 BUILT-IN SAFETY ROPE surrouds the etire system for emergecy shutdow. Additioal automatic shutdow cotrols stop the system for low peumatic/hydraulic pressure, gross belt misaligmet or broke belt, drive failure or low belt wash pressure. VARIABLE WEDGE COMPRESSION ZONE ca be easily adjusted durig operatio to set a dewaterig gap that maximizes material process rate ad performace. HEAVY DUTY 10X FRAME is 3/8 carbo steel hot dipped galvaized after weldig. 304 ad 316 stailess steel frames are available. REPLACEABLE POLYPROPYLENE DISCHARGE BLADES exted over etire belt width, have a belt seam protector ad are couterweighted. Dry cake discharge is stadard with optioal discharge for thickeed, pumpable sludge. HEAVY DUTY SPLIT PILLOW BLOCK SPHERICAL ROLLER BEARINGS are all oe size. A highly effective sealig arragemet protects bearigs from exteral cotamiats ad water. 5

4 More Value-Added Reasos You Ca Rely o Komlie-Saderso A Choice of 2 or 3-Belt Dewaterig Systems with Stadard, Exteded, or Idepedet Gravity Zoes for Cosistetly High Cake Solids i Varyig Sludge Coditios 2-Belt System with Stadard Gravity Zoe (GRS) The stadard 2-belt gravity dewaterig system (GRS) utilizes oe of the pressure belts i the gravity zoe. Belt selectio represets a compromise betwee a more ope belt required for optimum gravity draiage ad a tighter belt required to retai solids i the pressure zoe. Use for sludges havig feed solids cocetratios of 1.5% ad greater, or where there is o additioal beefit to retaiig thickeed solids i the gravity sectio for loger periods of time. 2-Belt System with Exteded Gravity Zoe (GRSL) The exteded 2-belt gravity dewaterig system (GRSL) provides a larger gravity filtratio area for slow-draiig sludges. Use of a exteded gravity zoe allows additioal draiage time to assure removal of all free water, ad proper stabilizatio of solids prior to eterig the wedge ad high pressure zoes. Use for sludges with feed solids cocetratios of 1.5 to 2.5% or other sludges that drai slowly ad will beefit from extra dewaterig time. 3-Belt System with Idepedet Gravity Zoe (G-GRSL) The 3-belt gravity dewaterig system (G-GRSL) with idepedet gravity zoe provides icreased hydraulic filter capacity from the same gravity filtratio area as the 2-belt GRSL. The G-GRSL s specially desiged idepedet gravity zoe allows selectio of ope, more porous belts to accommodate the higher hydraulic loadigs that occur whe dewaterig dilute sludges. A separate belt drive provides idepedet speed cotrol to: Hadle dilute sludges with feed solids cocetratios of 1.5% solids ad lower Produce higher cake solids Provide higher productio rates without sacrificig cake solids Operate as a gravity belt thickeer GRS 2-Belt GRSL 2-Belt G-GRSL 3-Belt Gravity Zoe Gravity Zoe Idepedet Gravity Zoe The Idustry s Highest Commitmet to Quality Sice 1946, K-S s ogoig commitmet to quality ca be readily see i the thousads of liquid/solid separatio systems desiged ad built for cotiuous operatio i a diverse rage of hostile muicipal wastewater treatmet, idustrial waste pretreatmet, ad process eviromets. K-S egieerig ad system desig, specificatio of materials, maufacturig ad assembly, system start-up, support ad service all begi ad ed with oe goal i mid total customer satisfactio! The Idustry s Most Comprehesive Meu of Services K-S offers a complete rage of services icludig feasibility testig, o-site pilot plat testig, prelimiary egieerig ad budget proposals, system desig ad fial maufacturig to meet ay customer requiremet. K-S also prides itself o carefully listeig to you the customer to desig ad build equipmet that addresses both short term processig, ad loger term system flexibility, operatig efficiecy, ad reliability eeds. The Idustry s Most Resposive Service ad Support Network No matter what the eed, K-S offers prompt, resposive service ad support whe ad where you wat it. Have a operatig problem that could lead to costly process dowtime? K-S factory techicias are o the job quickly to determie the source of the problem, fix it, ad get your process back o lie. Tryig to determie the right chemicals to use for sludge or slurry pretreatmet? K-S ca simulate process coditios i the laboratory or o-site to help you determie exactly the right product to do the job. Cosiderig a retrofit to improve process performace? K-S ca evaluate ad upgrade existig equipmet with the latest geeratio compoets ad subassemblies to improve throughput efficiecy ad reduce overall operatig costs. K-S eve has a trailer mouted GRS Series III KOMPRESS that ca be easily drive to your locatio for a complete demostratio or o-site evaluatio of curret dewaterig requiremets. The Idustry s Best Maiteace ad Exteded Warraty Plas K-S also offers the best maiteace ad warraty plas available to keep your process up ad ruig ad reduce potetial dowtime. K-S ispectio/evaluatio plas are reewable yearly ad are desiged to thoroughly evaluate the performace of your GRS Series III ad spot potetial problems before they occur. A writte report detailig operatig efficiecy ad ay recommeded parts/service is provided as part of each scheduled visit. K-S maiteace agreemets ca be reewed aually ad allow our service techicias to perform routie service icludig cleaig, lubricatio ad adjustmets as a way to prevet uscheduled problems. K-S exteded warraty plas are also available yearly to protect critical operatig compoets ad subassemblies o your etire system. You choose the coverage that s exactly right for your eeds. 6 7

5 GRS Series III KOMPRESS Dimesios MODEL LOADED WEIGHT LENGTH (L) WIDTH (W) HEIGHT (H) lbs kg ft-i cm ft-i cm ft-i cm GRS-1 14,700 6, GRS ,300 8, GRS-2 21,500 9, GRSL-1 15,700 7, GRSL ,000 9, GRSL-2 23,400 10, G-GRSL-1 16,700 7, G-GRSL ,300 9, G-GRSL-2 23,800 10, Typical Applicatios for KOMPRESS Belt Filter Presses Iclude: Muicipal Wastewater Treatmet Water Treatmet Sludge Idustrial Waste For more iformatio o other available equipmet ad techology for clarificatio, thickeig, dewaterig, dryig, ad pumpig ask for the Komlie-Saderso Wastewater Treatmet ad Sludge Maagemet Solutios Brochure. o m K PUMP i l THICKEN e - S a d because performace couts DEWATER DRY e r s o CLARIFY HEAT FILTER COOL For egieerig ad desig iformatio o available belt filter press models icludig sizig ad selectio of system compoets, facilities desig, istallatio cosideratios, ad writig of purchase specificatios, ask for the Komlie-Saderso KOMPRESS Belt Filter Press Desig Maual. To Cotact Komlie-Saderso: Call: CALL 4 K-S ( ) Fax: FAXS 4 K-S ( ) ifo@komlie.com www: Roto-Koe ad Roto-Trak are registered trademarks of Komlie-Saderso Copyright, Komlie-Saderso, 2002 Rev. 1/02 Prited i USA because performace couts 12 Hollad Aveue, Peapack, NJ Fax: