# Macroscopic Balances for Nonisothermal Systems

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1 Transport Phenomena Macroscopic Balances for Nonisothermal Systems 1

2 Macroscopic Balances for Nonisothermal Systems 1. The macroscopic energy balance 2. The macroscopic mechanical energy balance 3. Use of the macroscopic balances to solve steadystate problems with flat velocity profiles 4. The d-forms of the macroscopic balances

3 1. Macroscopic energy balance Fig. 1. Macroscopic flow system with fluid entering at plane 1 and leaving at plane 2. It may be necessary to add heat at the rate Q to maintain the system temperature constant. The rate of doing work on the system by the surroundings by means of moving surfaces is Wm. The symbols u1 and u2 denote unit vectors in the direction of flow at planes 1 and 2. Thequantities r1 and r2 are position vectors giving the location of the centers of the inlet and outlet planes with respect to some designated origin of coordinates. System sketched in Fig. 1 is from Chapter 7 and here we make the same assumption that were made in Chapter 7 with regard to quantities at the entrance and exit planes: (i) The time-smoothed velocity is perpendicular to the relevant cross section. (ii) The density and other physical properties are uniform over the cross section, (iii) The forces associated with the stress tensor т are neglected, (iv) The pressure does not vary over the cross section. To these we add: (v) The energy transport by conduction q is small compared to the convective energy transport and can be neglected. (vi) The work associated with [т v] can be neglected relative to pv.

4 1. Macroscopic energy balance By applying the statement of conservation of energy to the fluid in the macroscopic flow system, we make use of the concept of potential energy to account for the work done against the external forces. The statement of the law of conservation of energy then takes the form: is the total internal, kinectic, and potential energy in the system, the integration being performed over the entire volume of the system. This equation may be written in a more compact form by introducing the mass rates of flow... and the total energy We thus get for the unsteady state macroscopic energy balance The "work done on the system by the surroundings" consists of two parts: (1) the work done by the moving surfaces Wm, and (2) the work done at the ends of the system (planes 1 and 2), which appears as - (pṽw). Although we have combined the pv terms with the internal, konetic, and potential energy terms. In this equation it is inappropriate to say that pv terms orginate as work terms and should be thought of as such.

5 1. Macroscopic energy balance The "work done on the system by the surroundings" consists of two parts: (1) the work done by the moving surfaces Wm, and (2) the work done at the ends of the system (planes 1 and 2), which appears as - (pṽw). Although we have combined the pv terms with the internal, konetic, and potential energy terms. In this equation it is inappropriate to say that pv terms orginate as work terms and should be thought of as such. We now consider the situation where the system is operating at steady state so that the total energy Etot is constant, and the mass rates ofjflow in and out are equal (w1 = w2 = w). Then it is convenient to introduce the symbols Q = Q/w (the heat addition per unit mass of flowing fluid) and Wm = Wn/w (the work done on a unit mass of flowing fluid). Then the steady state macroscopic energy balance is Here we have written Ф1 = gh1 and Ф2 = gh2, where h1 and h2 are heights above an arbitrarily chosen datum plane. Similarly, a are enthalpies per unit mass measured with respect to an arbitrarily specified reference state. For many problems in the chemical industry the kinetic energy, potential energy, and work terms are negligible compared with the thermal terms in equation abouve, and the energy balance simplifies to H2 - H1 = Q, often called an "enthalpy balance." However this relation should not be construed as a conservation equation for enthalpy.

6 2. The macroscopic mechanical energy balance The unsteady-state macroscopic mechan- icalenergy balance is: where Ec and Ev are defined in Chapter 7. An approximate form of the steady-state macroscopic mechanical balance is The integral in equation abouve must be evaluated along a "representative streamline" in the system. To do this, one must know the equation of state p = ρ(p,t) and also how T changes with p along the streamline. In Fig. 2 the surface V = V(p, T) for an ideal gas is shown. In the pt - plane there is shown a curve beginning at p1, T1 (the inlet stream conditions) and ending at p2, T2 (the outlet stream conditions). The curve in the pt-plane indicates the succession of states through which the gas passes in going from the initial state to the final state. The integral 2 1(1/ρ) dp is then the projection of the shaded area in Fig. 2 onto the pv-plane. It is evident that the value of this integral changes as the "thermodynamic path" of the process from plane 1 to 2 is altered. If one knows the path and the equation of state then one can compute 2 1(1/ρ) dp

7 2. The macroscopic mechanical energy balance In several special situations, it is not difficult to evaluate the integral: a. For isothermalsystems, the integral is evaluated by prescribing the isothermal equation of state that is, by giving a relation for ρ as a function of p. For example, for ideal gases ρ = pm/rt and Fig. 2. Graphical representation of the integral inprevious equation. b. For incompressible liquids, ρ is constant so that c. For frictionless adiabatic flow of ideal gases with constant heat capacity,p and ρ are related by the expression pρ -y = constant, in which у = Cp/C v. Then the integral becomes Hence for this special case of nonisothermal flow, the integration can be performed analytically.

8 2. The macroscopic mechanical energy balance The macroscopic balance for the internal energy: This states that the total internal energy in the system changes because of the difference in the amount of internal energy entering and leaving the system by fluid flow, because of the heat entering (or leaving) the system through walls of the system, because of the heat produced (or consumed) within the fluid by compression (or expansion), and because of the heat produced in the system because of viscous dissipation heating.

9 3. Use of the macroscopic balances to solve steady-state state problems with flat velocity profiles The most important applications of the macroscopic balances are to steady-state problems. Furthermore, it is usually assumed that the flow is turbulent so that the variation of the velocity over the cross section can be safely neglected. The five macroscopic balances, with these additional restrictions, are summarized in Table 1. They have been generalized to multiple inlet and outlet ports to accommodate a larger set of problems. Table 1. Steady-State Macroscopic Balances for Tulbulent Flow in Nonisothermal Systems

10 3. Use of the macroscopic balances to solve steady-state state problems with flat velocity profiles Example. Two hundred pounds per hour of dry air enter the inner tube of the heat exchanger shown in Figure at 300 F and 30 psia, with a velocity of 100 ft/sec. The air leaves the exchanger at 0 F and 15 psia, at 10 ft above the exchanger entrance. Calculate the rate of energy removal across the tube wall. Assume turbulent flow and ideal gas behavior, and use the following expression for the heat capacity of air: where Cp is in Btu / (lb-mole R ) and T is indegrees R.

11 3. Use of the macroscopic balances to solve steady-state state problems with flat velocity profiles Solution. For this system, the macroscopic energy balance The enthalpy difference, and the velocity may be obtained as a function of temperature and pressure with the aid of the macroscopic mass balance p1v1 = p2v2 and the ideal gas law p = ρrt/m. we have: The explicit expression for Cp in first equation may then be inserted into equation above and the integration performed. Next substitution of the numerical values gives the heat removal per pound of fluid passing through the heat exchanger: The rate of heat removal is then Note, in this equation the kinetic and potential energy contributions are negligible in comparison with the enthalpy change.

12 4. The d-form of the macroscopic balances The estimation of Ev in the mechanical energy balance and Q in the total energy balance often presents some difficulties in nonisothermal systems. For example, for Ev, consider the following two nonisothermal situations: a.for liquids, the average flow velocity in a tube of constant cross section is nearly constant. However, the viscosity may change markedly in the direction of the flow because of the temperature changes. b.for gases, the viscosity does not change much with pressure, so that the local Reynolds number and local friction factor are nearly constant for ducts of constant cross section. However, the average velocity may change considerably along the duct as a result of the change in density with temperature. Similarly for pipe flow with the wall temperature changing with distance, it may be necessary to use local heat transfer coefficients. For such a situation, we can write the secound equation from point 1 on an incremental basis and generate a differential equation. Or the cross sectional area of the conduit may be changing with downstream distance, and this situation also results in a need for handling the problem on an incremental basis. It is therefore useful to rewrite the steady-state macroscopic mechanical energy balance and the total energy balance by taking planes 1 and 2 to be a differential distance dl apart. We then obtain what we call the "d-forms" of the balances:

13 4. The d-form of the macroscopic balances The d-form of the Mechanical Energy Balance If we take planes 1 and 2 to be a differential distance apart, then we may write in the following differential form (assuming flat velocity profiles): by substitution we have in which f is the local friction factor, and Rh is the local value of the mean hydraulic radius. In most applications we omit the dw term, since work is usually done at isolated points along the flow path. The term dw would be needed in tubes with extensible walls, magnetically driven flows, or systems with transport by rotating screws.

14 4. The d-form of the macroscopic balances The d-form of the Total Energy Balance If we write this equation in differential form, we have (with flat velocity profiles) by substitution we have in which Uloc is the local overall heat transfer coefficient, Z is the corresponding local conduit perimeter, and T is the local temperature difference between the fluids inside and outside of the conduit.

15 4. The d-form of the macroscopic balances EXAMPLE Parallel- or Counter - Flow Heat Exchangers It is desired to describe the performance of the simple double-pipe heat exchanger shown in Fig. 2 in terms of the heat transfer coefficients of the two streams and the thermal resistance of the pipe wall. The exchanger consists essentially of two coaxial pipes with one fluid stream flowing through the inner pipe and another in the annular space; heat is transferred across the wall of the inner pipe. Both streams may flow in the same direction, as indicated in the figure, but normally it is more efficient to use counter flow that is, to reverse the direc- tion of one stream so that either wh or wc is negative. Steady-state turbulent flow may be assumed, and the heat losses to the surroundings may be neglected. Assume further that the local overall heat transfer coefficient is constant along the exchanger.

16 Solution 4. The d-form of the macroscopic balances (a) Macroscopic energy balance for each stream as a whole. We designate quantities referring to the hot stream with a subscript h and the cold stream with subscript с. The steady-state energy balance becomes, for negligible changes in kinetic and potential energy, Because there is no heat loss to the surroundings, Qh = Qc. For incompressible liquids with a pressure drop that is not too large, or for ideal gases, for constant Cp the relation H = Cp T, so:

17 Solution 4. The d-form of the macroscopic balances (b) d-form of the macroscopic energy balance. where r0 is the outside radius of the inner tube, and Uo is the overall heat transfer coefficient based on the radius r0. Rearrangement of Eqution above we have: For the cold stream: By addings this equation we have a differential equation for the temperature difference of the two fluids as a function of l:

18 4. The d-form of the macroscopic balances By assuming that U0 is independent of l and integrating from plane 1 to plane 2, we get This expression relates the terminal temperatures to the stream rates and exchanger dimensions, and it can thus be used to describe the performance of the exchanger. However, it is conventional to rearrange two equations above by taking advantage ofthe steady-state energy balances. We solve each of these equations for wcp and substitute the results into equation above: or Here Aо is the total outer surface of the inner tube, and (Th - Tc)ln is the ''logarithmic mean temperature difference" between the two streams. Equations describe the rate of heat exchange between the two streams and find wide application in engineering practice. Note that the stream rates do not appear explicitly in these equations, which are valid for both parallel-flow and counter-flow exchangers. Considerable care must be used in applying the results of this example to laminar flow, for which the variation of the overall heat transfer coefficient may be quite large.

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