COMPANY CAPABILITY STATEMENT
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1 COMPANY CAPABILITY STATEMENT
2 CONTENTS About Mastertec... 3 Mastermyne Group... 4 Mastermyne Values... 5 How we manage our business... 8 HSEQ... 9 Industrial and Maintenance Engineering and Technical Fabrication and Machining Strategic Partnerships Why use Mastertec Page 2
3 ABOUT MASTERTEC Mastertec Industrial & Maintenance is a division of The Mastermyne Group of Companies - an Australian owned, ASX listed, reputable contractor based in Mackay, operating throughout Bowen Basin, QLD & NSW. Mastertec was created to integrate the services made available through recent acquisitions designed to deliver innovative access solutions, sustaining capital works, projects and programmed maintenance with the support of Fabrication and Machining Workshops. Mastertec operates as a fully integrated division of the Mastermyne Group incorporating all operating systems and corporate support services. The Company has been strategically grown to incorporate an extensive range of services integral to the resource sector. This broad range is of increasing importance to clients who are looking to consolidate their out sourced services and at the same time mitigate risk by engaging a contractor with a proven track record of Safety, Operational and HR and IR performance as well as systems that ensure compliance and sustainable outcomes. Mastertec operates under three divisions: Field Services Fabrication and Machining Engineering and Technical Mastertec Capability Field Services Fabrication and Machining Engineering & Technical Access Solutions Pipeline Services Programmed Maintenance Sustaining Capital Projects Protective Coatings Fabrication Machining Onsite installation Project Scoping Design and Drafting Project Management Mining & Minerals Oil & Gas Ports & Marine Power Water & Waste Water Transport Page 3
4 For the past 20 years The Mastermyne Group has been a leading provider of a range of specialist contracting services. Today Mastermyne is listed on the ASX and employs in the region of 800 people operating across mine sites and other locations both in Queensland and New South Wales. Mastermyne has an acknowledged reputation of doing what we say we re going to do. The Company has been strategically grown to incorporate an extensive range of services integral to the mining sector. LONG TERM RELATIONSHIPS Vale Peabody BHP (now South 32) BMA Rio Tinto Anglo American Glencore Length of contract relationship (years) 16+ Page 4
5 OUR VALUES Safety Always We are trained and competent to look after our environment, our workmates and ourselves, to ensure we all safely return to family and friends. Proactive & Passionate Our team work together, are passionate about the business, are bold and encouraged to act, and take pride in what they do. Delivering Customer Excellence We build strong relationships with our customers by providing a reliable service of the highest quality. Innovation & Continuous Improvement We lead change to meet the needs of an evolving market and seek to improve what we do every day. OUR VISION To be a world class provider of contracting services. OUR PURPOSE We create value for our clients, our shareholders, our employees and the communities we work in. Page 5
6 EMERGENCY STRATA SUPPORT CONSUMABLES LONGWALL RELOCATIONS DIRECTIONAL DRILL DEVELOPMENT VENTILATION MAJOR PROJECTS CONSUMABLES FLEET DIRECTIONAL DRILLING LONGWALL RELOCATIONS DEVELOPMENT MAJOR PROJECTS CONVEYORS VENTILATION SECONDARY SUPPORT OUTBYE SERVICES LABOUR SERVICES EMERGENCY STRATA SUPPORT Page 6 CONVEYORS LABOUR SERVICES SECONDARY SUPPORT
7 ING MACHINING FABRICATION CIVIL, STRUCTURAL, MECHANICAL CONSTRUCTION PROTECTIVE COATINGS PIPELINE SERVICES ENGINEERING LINE BORING CONSUMABLES PROGRAMMED MAINTENANCE ACCESS SOLUTIONS PIPELINE SERVICES PROTECTIVE COATINGS PROGRAMMED MAINTENANCE FABRICATION, MACHINING CIVIL, STRUCTURAL, MECHANICAL, ELECTRICAL CONSTRUCTION CONSUMABLES ACCESS ENGINEERING SOLUTIONS Page 7
8 HOW WE MANAGE OUR BUSINESS People Management Supporting and managing our people is a key differentiator of Mastertec, we know from our extensive experience that to build a strong culture of safe and productive employees the employer has to take an active and visible role. We have proven this many times on our projects regardless of the commercial model under which we are engaged. Business Support Systems With Pronto, an industry regarded ERP system, as its business management system coupled with the Mastermyne Group Operating System (MOS), TM1 as a forecasting tool and INX for document control, Mastermyne Group runs an Integrated Business Management system to deliver clients complete, accurate and timely reporting for effective contract management. HR/IR Mastertec s proven ability to fulfil human resourcing requirements in line with project demand means that we can be relied on even when the competition for labour is at its highest. Mastertec s employment and industrial relations platform will promote flexible work practices and drive a culture of safety and productivity. Local Presence The Group has approximately 650 personnel across the Bowen Basin based in Moranbah, Emerald, Dysart, Middlemount and Mackay. Innovation & Value Adding Mastertec has a continuous improvement policy which looks at delivering value adding services to our client. Innovation & Continuous Improvement is a core component of our business and can result in positive gains for our Clients. Integrated Works Packages Mastertec offers an integrated approach to works delivery with the following disciplines within our portfolio - Engineering & Design - Drafting & Document Control - Civil & Concrete - Structural & Mechanical - Electrical & Hydraulic - Materials Handling - Commissioning We have tradespeople in all disciplines required in resources/heavy industry installations, many cross skilled to offer optimum benefit and economy. By offering a 'self-performance" contracting Page 8
9 model, the client can be assured that no interface issues arise and a seemless delivery is assured. Project Management Mastertec once engaged as the Contractor for the procurement, construction, commissioning and performance testing of the proposed works, sets up a specific Project Management Plan. The Project Management Plan identifies the needs of the project and sets out how Mastertec will structure the project to manage deliverables. The project objectives encapsulate the following: a) To ensure the works are performed safely, without injury/incident. b) To make sure the plant is available by the planned date and within the agreed budget. c) To perform the work of the highest standard and quality in the most efficient manner possible. HSEQ The Mastermyne Group and Mastertec have developed our own HSEQ Index which measures numerous safety statistics, predominately leading indicators such as safe talks and hazard reporting. By linking this HSEQ Index to Senior and Project management KPIs it fosters and maintains a culture of ownership and accountability for systems implementation. This idea is a simple tracking device that reports the level of participation in HSEQ activities. Quality remains one of the cornerstones of the overall HSEQ Management System and ISO 9001 Quality accreditation is held across all divisions of the company. Our Environmental Management System and Policy is certified to ISO14001 and is underpinned by rigorous Hazard Identification, Risk Assessment and Control Processes. Mastertec s goal is to deliver safe projects and services and to support the achievement of this goal, we have a fully integrated Health & Safety, Environment and Quality (HSEQ) Management System, AS4801 accredited. Quality ISO 9001 Environment ISO Page 9
10 Mastertec Industrial & Maintenance incorporates specialist contracting services of Access Solutions, Protective Coatings, Pipeline Services, Programmed Maintenance, Sustaining Capital Works & Projects, Workshop Support and Engineering Services. Access Solutions Our Innovative Access Solutions provide industrial Scaffold & Rigging services working in the mining, ports and industrial sectors and specialise in processing and offshore loading facilities. Over the last 4 years Mastertec s field services team have completed over 700 scaffolding projects throughout the QLD Bowen basin. Working on numerous CHPP and Dragline Shutdowns, remediation and maintenance works across 30 sites in the Bowen Basin. We are dedicated to continual improvement and implement regular training sessions to deliver costeffective outcomes with industry leading safety outcomes. Page 10 Our scaffold services are available for: Wash Plants & Train Load Outs ROM infrastructure remedial works Draglines and shovels Conveyor systems Rail & Road Bridges Underground Mine access Confined Spaces We have an experienced, capable pool of skilled scaffold builders and project managers. Our scaffold services include: Scaffolding Erection and Dismantling Certified Custom Engineered Designs Industrial Scaffold Safety Programs Suspended/counter levered scaffold Swing stages, Alum & mobile scaffold Suspended Access Systems Estimating, and Project Consulting and Planning including on-site Project and Inventory Management.
11 Protective Coatings Mastertec provides a quality abrasive blasting, protective coatings, industrial cleaning and high pressure water blasting service to the mining, resources, ports and infrastructure sectors. We have a reputation for reliability and professionalism with a solid focus on safety. Mastertec own a large range of equipment for both minor and major maintenance requirements and projects. Our highly skilled workforce includes abrasive blasters, painters, industrial cleaners and industrial tilers. We specialise in: Protective Coatings Abrasive Blasting Industrial Wear Packages High Pressure Water Blasting Industrial Cleaning Heavy Machinery Painting Safety Painting Systems Dragline Construction and Maintenance Painting Coal Prep Plant Construction and Maintenance Painting Offshore Environments. Page 11
12 Pipeline Services Mastertec Pipeline Services provide high quality piping systems that are designed to the specific requirements of a client and their project. Mastertec specialise in Polywelding and other piping solutions including supply, construction and installation of pipelines, ancillary infrastructure and earthworks for the mining, gas, water and mineral process industries. Our highly experienced and professionally trained personnel are capable of supporting your site needs including: Cost effective and quick response breakdown services Refurbishment of existing resource infrastructures Installation of new infrastructure in both brownfield and greenfield project environments. Our Pipeline Capabilities include: Butt welding & electro fusion Small & large diameter installations Pit de-watering Pipe supply, parts & valving Prep plant maintenance Gas drainage installation & mtnce Slurry systems for mining operations Water and waste water treatment Pump supply, hire, install and service Installation of explosion proof electric submersible pumps Mine water systems Sewerage bypass solutions Draft/fabricate skids & pontoons Airline installations Monitoring, & control systems and telemetry. Page 12
13 Sustaining Capital Works and Projects Mastertec s Projects Division services the resources, oil & gas, heavy industry, ports, rail and water sectors with the aim of becoming a long term alternative for design and construction projects to these industries. Building our reputation on strong relationships with new and repeat business clients and providing a high quality product, we will be offering proactive design development, cost planning and construction delivery. Our capabilities for construction projects include civil, structural, hydraulic, mechanical and electrical with the design capability to be overseen by our Engineering Division. Programmed Maintenance Remediation & maintenance of fixed & mobile plant & infrastructure: Processing plants and train load outs Shovels and draglines Major mining production equipment Pipeline & water treatment plants Waste water treatment plants Conveyor repairs & maintenance Industrial infrastructure maintenance Programmed maintenance and sustaining capital works on workshops, warehouses, bathhouses, testing laboratories, administration, fuel & lube facilities, LV & HV wash-down facilities. Ports and associated infrastructure. Page Page 13 13
14 Electrical Services Mastertec Electrical is able to provide mining and heavy industrial clients with specific electrical services that cover a broad spectrum of capabilities in construction, installation, instrumentation, high voltage and commissioning. Mastertec provide the following services: Electrical installation & mtnce - Design and build - Shutdowns - Breakdown services - Preventative & corrective mtnce - Shift coverage - Commissioning and testing - Hazardous area inspection Power Distribution Networks - Overhead & underground networks - Substation transportable & fixed - Protection & instrumentation panels Automation - Design, installation & commissioning - PLC programming - SCADA - Assessment reporting & compliance management - Documentation to ISO9001 Pneumatics - Site installation Switchboards - Main Switchboards - Main Control Cubicles - Control Panels - Distribution Boards Telecommunications - Fibre Optic Network - Copper Network Testing - Thermal Imaging - Test and Tag Project Management - Electrical - Automation - Instrumentation - Turn Key Projects. Instrumentation - Installation & commissioning - Maintenance Page 14
15 Engineering Services Mastertec s Engineering & Technical division is readily available to support your engineering requirements with a site team of industry experienced Draftsmen, Project Coordinators/Managers, and Professional Engineers. The Mastertec Engineering division provide a range of multidiscipline engineering and technical support services to the mining and heavy industry sectors. These Engineering Services include: Civil Structural Mechanical Electrical Geotechnical Environmental Failure analysis Detailed design Drafting Certification Project scoping & 3D scanning. Our site experienced engineering team can service all requirements from assistance in fault finding, solution proposals, drafting services and detailed design. Page 15
16 Workshop Support Mastertec Fabrication & Machining has fully equipped workshops in Gladstone and Cardiff servicing Queensland and New South Wales. Our fabrication workshops in Gladstone and Cardiff provide an extensive range of capabilities including: Design, drafting and manufacture CNC Machining, CNC Milling and manual machining Plate rolling, pressing, section rolling Material Processing All your fabrication needs across a vast range of materials and exotics Fully qualified Boilermakers and Machinists Our workshops currently supply products to over 40 coal mines and several non-mining businesses throughout Queensland and New South Wales. Page 16
17 Consumables Mastertec Consumables are a supplier of a comprehensive range of mining consumables which are warehoused at our Brisbane, Rockhampton, Sydney and Newcastle facilities and offer next day dispatch on 99% of our products. Mastertec Consumables have the ability to work with the Client and from a concept develop this into a safe, robust working product by utilising our drafting and workshop capabilities. Mastertec are a leading supplier of Calcium Chloride (salt), Quick Drive Cement, Aquacrete, Geosorb and Mesh to the industry with distribution warehouses in both Brisbane and Sydney. Mastertec work closely with suppliers allowing timely deliveries to meet the needs of customers and have distributorship with the following. Page 17
18 STRATEGIC PARTNERSHIPS McConnell Dowell Mastermyne Joint Venture McConnell Dowell & Mastermyne have formed a highly capable team to deliver Infrastructure projects in the resource sector. The MDMJV unites the respective strengths of one of Australia s leading civil construction contractors in McConnell Dowell and the specialty contracting services of Mastertec, A Mastermyne Group Company. Expertise in civil, marine, electrical, mechanical, pipelines, rail, tunnel and underground construction Mix of local knowledge and Australia wide experience Strong financial position and defined project execution procedures. Mastertec - Xylem Partnership Xylem, with Mastertec's installation capabilities, we can provide: Pipeline and pumping installations Highly efficient pumps, for transport, de-watering & boosting Sensors for water quality, leaks and waste Efficient wastewater pumps and M&C (Monitoring & Control) Process optimization, treatment equipment, environmental monitoring Water reuse, desalination technologies Flood monitoring, drainage and pumping systems, and de-watering services Pump servicing & repairs. Other Strategic Alliances include: Mastertec/CSE - Electric Motors & Componentry Supply and Install Mastertec/Nepean - Conveyor Design and Install Mastertec/Consolidated Plastics - Plastics Componentry Manufacture and Install Page 18
19 Page 19
20 WHY USE MASTERTEC? We can point to projects with excellent safety performance Project Execution and HSEQ systems to support large projects Significant track record in resourcing large scale projects History of long term Client relationships and repeat contracts Demonstrated Recruitment and Retention Processes Highly experienced personnel identified and available for the project Business: Mastertec Industrial & Maintenance Pty Ltd Level 1 Riverside Plaza 45 River Street Mackay QLD 4740 e: t: f: master@mastertec.com.au (07) (07) ABN: Contacts: Russell Fry Business Development Manager Terry Bauld Senior Manger Projects Ian Walker GM Mastertec
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