CAPABILITY BROCHURE. FORGACS Marine and Defence Brochure 1

Transcription

1 CAPABILITY BROCHURE FORGACS Marine and Defence Brochure 1

2 TABLE OF CONTENTS About Us 2 Our Markets and Operating Model 3 Our Values 4 Locations 5 West Coast Facility 6 Proposed Expansion of West Coast Facility 7 East Coast Facility 8 Proposed Expansion of East Coast Facility 9 Our Focus 11 Health, Safety and Environment 13 Quality 15 Our People and Training 16 Indigenous Engagement 17 Innovation, Technology and Value Engineering 19 2 FORGACS A wholly owned subsidiary of Civmec FORGACS is a wholly owned subsidiary of Civmec FORGACS Marine and Defence Brochure 3

3 ABOUT US Forgacs Marine and Defence (Forgacs) as a wholly owned subsidiary of Civmec is an integrated, multi-disciplined construction and engineering services provider to the Maritime and Defence Infrastructure sectors. Forgacs Marine and Defence is committed to creative leadership, ability to embrace new ideas, a focus on unlocking the value of innovation, collaboration with clients, a dedicated and safetyfocused workforce and a strong commitment to quality. It is our agile, dynamic leadership together with the confidence, ongoing loyalty, commitment and talent of our people that allows us to achieve success time and time again. Our drive to achieve world class levels of productivity and to pro-actively address the needs of our clients is what differentiates us. With large scale operations across Australia, our main facility on the west coast is uniquely situated on a 12-hectare waterfront site within the Australian Marine Complex (AMC) in Henderson, Western Australia. This facility is enhanced by the superior land and marine-based supporting infrastructure of the AMC s Common User Facility. On the east coast, our facility is well located on 22.7 hectares of riverfront land in close proximity to the port of Newcastle, New South Wales. It offers key shipbuilding and module construction capabilities and provides national and regional clients with a range of integrated services. Our innovative civil construction methods and our ability to deploy and operate from remote sites enables us to deliver site civil works such as earthworks, structural foundations, infrastructure, reinforced steelwork and precast concrete at Defence establishments across Australia. OUR MARKETS AND OPERATING MODEL Our operations are focused on two major markets, maritime and shipbuilding and defence infrastructure. Each market is underpinned and fully supported by our diverse suite of service offerings. Through our underlying culture of inclusiveness and continuous improvement, we constantly challenge traditional methods to ensure we remain highly competitive whilst providing our clients with innovative solutions that delivers excellence. 4 FORGACS A wholly owned subsidiary of Civmec FORGACS Marine Marine and and Defence Defence Brochure Brochure 5 5

4 OUR VALUES LOCATIONS COMMITMENT Our individual commitment to safety and the environment means our company targets are achieved. MAKE A DIFFERENCE Our desire to care for our community means our company can make long-term sustainable change. West Coast Facility Perth, Western Australia East Coast Facility Newcastle, New South Wales INNOVATION Our innovative thought processes develop our company s drive to continually improve. COLLABORATION Our focus on working together means we will retain our team and our clients for now and in the future. Northern Australia Facility Darwin, Northern Territory Registered Office Singapore VALUE DRIVEN Our consciousness of controlling waste and minimising rework means our company delivers value. EXCELLENCE Our aspiration to be the best at what we do results in our company being a world-class service provider. NEWCASTLE SYDNEY 6 FORGACS A wholly owned subsidiary of Civmec FORGACS Marine and Defence Brochure 7

5 FLEET BASE WEST GARDEN ISLAND WEST COAST FACILITY PROPOSED EXPANSION OF WEST COAST FACILITY Existing Heavy Engineering Facility - 29,000m 2 Module Surface Treatment Facility Vessel and Module Construction Facility - 20,000m 2 Existing Surface Treatment Facility - 4,800m 2 Existing Specialist Subsea Facility - 1,200m 2 Existing Operational Readiness Facility - 2,300m 2 8 IMAGE: West coast facility in Henderson, WA Integrated secure offices IMAGE: Proposed workshop facility, Henderson WA 8 FORGACS A wholly A wholly owned owned subsidiary subsidiary of Civmec of Civmec INSETS: Proximity to Fleet Base West - Garden Island FORGACS Marine Marine and and Defence Defence Brochure Brochure 9 9

6 EAST COAST FACILITY PROPOSED EXPANSION OF EAST COAST FACILITY Planned Main Stores and Operational Readiness Facility - 2,000m 2 Office - 3,000m 2 Heavy Engineering Facilities - 20,000m 2 Production Facility Exotic and Carbon Piping Facility - 3,000m 2 Marine Maintenance Facility Ship Lift Riverfront Access - 535m 10 IMAGE: Current layout of east coast FORGACS A wholly A wholly owned owned subsidiary subsidiary of Civmec of Civmec facility in Newcastle, NSW FORGACS Marine and Defence Brochure 11

7 OUR FOCUS Vessel and Module Construction Specialising in comprehensive modular construction solutions, we own and operate two of Australia s largest indoor modular construction facilities together with large stateof-the-art blast and paint facilities. East and west coast port access enables us to undertake large-scale projects such as offshore modular construction and refurbishment. Specialist Piping and Mechanical Work Specialising in piping and mechanical work, our offering includes pipe spooling, fitting and a variety of installations with carbon steel, stainless steel, aluminium and exotic materials. We are well equipped to manage mechanical installations and alignments through our flexible and scalable approach to project delivery. Surface Protection and Specialist Insulation Offering world s best practice solutions for surface protection and specialist insulation, our technologically advanced engineering facilities enable us to provide specialist insulation solutions for all our operations. Our in-house surface treatment facilities have modern, environmentally friendly blast and painting equipment. Vessel Maintenance and Support Delivering comprehensive maintenance solutions for clients and specialising in offsite mechanical, fabrication and infrastructure maintenance support. We provide all services necessary for scheduled and unscheduled maintenance. Civil Works and Infrastructure Offering a full range of civil work services, we are at the forefront of creating innovative construction techniques and also have an extensive range of plant and equipment to ensure site efficiency. 12 FORGACS A wholly owned subsidiary of Civmec FORGACS Marine and Defence Brochure 13

8 HEALTH, SAFETY AND ENVIRONMENT We are committed to achieving zero harm across our business so that each day at Forgacs is a Safe Day Good Day. Our success is a direct result of an unwavering commitment to provide our clients with optimal solutions, underpinned by our responsive and flexible approach incorporating creativity and precision to meet their complex requirements. This safety philosophy drives our behaviours, attitudes and actions within the business to achieve a working environment free from injury or accident. Our dedicated safety program is designed to empower every person in the organisation to ensure their work practices are focused on achieving zero harm. The program is supported through our Never Assume campaign to further advance the safety culture in our organisation. We acknowledge the stringent surroundings in which many of our projects are located and we remain committed to minimising our impact on the environment. We are also enhancing the environmental management of our Newcastle site to protect the sensitive land and riverfront surroundings. Throughout the business, our people are trained to recognise how critical it is to protect our environment while being respectful of heritage sites for future generations to enjoy. We hold certificates of accreditation to OHSAS Occupational, Health and Safety Management Systems and ISO Environmental Management Systems FORGACS A wholly A wholly owned owned subsidiary subsidiary of Civmec of Civmec FORGACS Marine Marine and and Defence Defence Brochure Brochure 15 15

9 AWARD-WINNING BUSINESS MANAGEMENT SYSTEM MARKETS SUPPORT SERVICES Metals & Minerals Oil & Gas Infrastructure Marine & Defence Health, Safety, Environment Quality Corporate Management Work Winning Human Resources Commercial & Contracts Finance PROJECT DELIVERY Corporate Governance Audit & Compliance Crisis Management SGX Health Safety Environment Quality Assurance Quality Control Document Control Marketing & Communications Heavy Engineering Modularisation SMP EI&C Site Civil Works Precast Concrete Industrial Insulation Refractory Access Solutions Maintenance Risk Management Asset Management Business Development Estimating Proposals Recruitment & On-boarding Learning & Development Employee Relations Procurement Contracts Legal Financial Management Insurance Payroll REPORTING MARKETS COST SCHEDULE QUALITY SAFETY Zero Harm Excellence On Time On Budget Metals & Minerals Oil & Gas Infrastructure QUALITY We pride ourselves on our high quality standards, a level achieved through our work on some of Australia s most complex fabrication and construction projects. We believe this pride plays a big part in producing a quality product and our culture is based on achieving excellence. We also ensure our people are adequately trained and highly skilled. Another key component of our quality lies in our in-house developed, web-based integrated business management, quality and tracking system Civtrac. This system manages all aspects of project delivery including document control, project reporting and quality compliance and is a fully integrated system allowing for live project data to be recorded. Civtrac is also used to provide our clients with the ability to monitor and improve the outcome of their project via a remote login where they have visibility on the project s progress. We manage every aspect of the project life cycle with data captured throughout all phases of project delivery from fabrication through to on-site installation, providing our clients with: Transparency across their entire project from material control to delivery and installation Rigorous configuration management Detailed collection and retention of Objective Quality Evidence (OQE) to provide our clients with assurance of the heritage of every item and piece of material used in production Increased productivity through our multi-disciplinary service offering The implementation of innovative, best practice solutions which utilise state-of-the-art technology and equipment This information is easily collated and utilised for the benefit of the project. Civtrac also allows for weld and material traceability reports to be produced along with Manufacturers Data Reports, ensuring all elements of project quality deliverables are met. We hold a certificate of accreditation to ISO 9001 Quality Management Systems Information & Communication Technology Information Technology Communications Systems FORGACS A wholly A wholly owned owned subsidiary subsidiary of Civmec of Civmec Logistics Plant & Equipment Warehousing Inventory Project Delivery Fabrication Construction Project Controls Marine & Defence Marine and Defence Brochure 17

10 OUR PEOPLE AND TRAINING INDIGENOUS ENGAGEMENT The greatest thing you can instil in a workforce is pride in who they are, what they do and who they work for. At Forgacs, our people are proud of the growth we have achieved together and are genuinely excited about our future. Pat Tallon, CEO, Civmec Group Forgacs has grown and developed a highly skilled and competent workforce capable of constructing, assembling, maintaining and servicing complex offshore and onshore modularised steel structures and civil construction works. Our recruitment strategy is to attract, develop and retain the right people; those with values aligned to our own. Our success is attributed to applying the best ideas, people and technology in forming highly experienced project management teams and a committed workforce that are engaged and dedicated to the realisation of our values and vision. We acknowledge that the development and professionalism of our people underpins our performance; they drive continuous improvement, deliver outcomes and continually pursue excellence. We ensure the right people deliver the right projects, providing our clients with the best technical knowledge, industry experience and capability to drive high performance and exceed expectations. We have made a commitment to stay at the forefront of our industry, providing our people with the right skills and training for today and a pathway for the future. Forgacs recognises the essential role training and professional development plays in enhancing the skills of the workforce, retaining a competitive edge and offering our clients competent and capable teams to meet their objectives. Drawing on the Registered Training Organisation (RTO) status of our parent company, Forgacs invests in our people to enhance their skills, to support their professional development and to enable them to reach their full potential. Forgacs is committed to providing employment, training opportunities and cultural diversity awareness within its organisation. Our vision is to make a positive difference in the lives of Aboriginal and Torres Strait Islander people. Our Reconciliation Action Plan will help us achieve that vision. We acknowledge and support Aboriginal and Torres Strait Islander people and their full participation in the economic development of this nation. To ensure that our business is inclusive, our employees are encouraged and provided with the opportunity to develop their understanding of the cultures of our nation s first people. From actively seeking out local Indigenous suppliers and subcontractors to fostering young talent, we aim to improve the lives of those Indigenous Australians amongst us. Our parent company, Civmec s training team works in partnership with the Wirrpanda Foundation to provide free training for the Foundation s candidates. Many of these candidates have gone on to find full-time employment within Civmec and Forgacs. Additionally, our partnership with the David Liddiard Group via our sister company Civmec DLG aims to provide Indigenous Australians with opportunities to participate through employment and career transition. Our combined understanding and experience in both industry capability and Indigenous participation, ensures that each project is able to demonstrate authentic engagement with local Indigenous communities while upskilling the local workforce, ensuring a sustainable economic benefit wherever we deliver projects. Committed to providing employment, training opportunities and cultural diversity awareness within Forgacs 18 FORGACS A wholly owned subsidiary of Civmec FORGACS Marine and Defence Brochure 19

11 INNOVATION, TECHNOLOGY AND VALUE ENGINEERING At Forgacs, we challenge existing processes and practices. We look beyond constraints for more practical solutions. We work smarter to achieve better project outcomes. We seek opportunities to become involved in projects in partnership with our clients, where possible. Our experience tells us that early involvement during the project concept phase gives greater ability to influence design. This, in turn, can have a positive effect on construction and schedule outcomes. This early involvement, and subsequent value engineering, ensures schedule and cost benefits for the project. Maximum results achieved through early contractor involvement, addressing issues such as: Design and specification critique; Materials selection; Standardisation in selection and sizing of equipment; Offsite fabrication and modularisation; Automation of installation processes; Constructability; Programming and scheduling refinements; Commissioning process finalisation; and Verification and validation Our fresh and open-minded approach to problem solving, together with technical expertise and cost effectiveness, has earned Forgacs an enviable track record as well as that all important vote of confidence repeat business.... THINKING INNOVATING LEADING 20 IMAGE: Demontrated submarine hull section built to 20 FORGACS A wholly A wholly owned owned subsidiary subsidiary of Civmec of Civmec the exact standards of modern submarine designs at our West Coast Facility. FORGACS Marine and Defence Brochure 21

12 Forgacs Marine and Defence is a leading supplier to the Maritime and Defence Infrastructure sectors FORGACS A wholly A wholly owned owned subsidiary subsidiary of Civmec of Civmec FORGACS Marine and Defence Brochure 23

13 WEST COAST FACILITY 16 Nautical Drive, Henderson WA 6166 Telephone: Facsimile: forgacs@forgacs.com.au EAST COAST FACILITY 40 Old Punt Road, Tomago NSW 2322 Telephone: Facsimile: forgacs@forgacs.com.au 24 FORGACS A wholly owned subsidiary of Civmec SINGAPORE REGISTERED OFFICE 80 Robinson Road #02-00 Singapore