Global cable expertise for rolling stock

Transcription

1 Global cable expertise for rolling stock

2 Global cable expertise for rolling stock Single and multicore Low voltage control cables Jumper cables HV roof cables (25 kv) rubber cables for power needs of locomotives and drives Part 1 Part 2-1 Part 2-2 Part 3 Part 5 Part 1 Part 2-1 Part 2-2 Coaxial cables for HF transmisions Fibre optical cables Low and high temperature power cables Data bus cables for multimedia and digital transmissions Part 4 Part 4 Part 4 Part 2-3

3 Content Part 1 - Low voltage cables for rolling stock... 7 (Flexible HFFR thin wall insulated wires & cables) EN Thin wall insulated wires & cables...flamex SH NF F Thin wall insulated wires & cables...flamex SH Part 2 - Power cables for rolling stock Part 2-1 Reduced thickness power cables EN Flexible HFFR power cables with reduced insulation thickness Single core cables... FLAMEX Z Multicore cables... FLAMEX Z Part 2-2 Standard wall power cables EN Flexible HFFR power cables, general purpose Single core cables... FLAMEX Z Multicore cables... FLAMEX Z NF F Flexible HFFR power cables, general purpose Single core cables... Y..S types Screened single core cables... Y..S - BLG types Multicore cables... NY..SO types Single core aluminium, light weight cables... Y..S types NF F Flexible power rubber cables, fuel resistant Single core, fuel resistant cables... Y..S types Multicore, fuel resistant cables... NY..SO types Part 2-3 High temperature power cables EN Flexible HFFR, low and high temperature power cables Single core cables - Silicone cables... FLAMEX SI NF F Flexible HFFR, low and high temperature power cables Single core, high temperature - Silicone cables... Y..S types Part 3 - Jumper cables for rolling stock Part 3-1 Extra-flexible standard jumper cables NF F Extra-flexible HFFR jumper cables Single core cables... Y..SS types NF F Extra-flexible HFFR jumper cables, low and high temperature Reinforced single core cables - Silicone cables... Z..SS types NF F Extra-flexible jumper cables, fuel resistant Single core, fuel resistant cables... Y..SS types Sheathed single core, fuel resistant cables... Z..SS types Multicore, fuel resistant cables... RY..SSO types Part 3-2 Customized jumper cables Part 4 - Multimedia and data transmission cables Coaxial cables... Flamex KX/RG Databus cables for multimedia and data transmission Fibre optical cables for data transmission Part 5 - Roof cables - 25 kv (30/52 kv) Medium/high voltage single core cables... Rigid/flexible types Annexes : current rating of wires

4 Cables for rolling stock : Guideline Product family Standard or reference Composition Low voltage Power Cable EN Single core EN Multicore NF F Single core NF F Multicore EN Single core EN Multicore EN Single core EN Multicore NF F Single core NF F Screened single core NF F Multicore Flamex SH20 types 300 V 0.50 to 2.50 ² Flamex SH20 types 300 V 2, 3, 4, 7, 13, 19, 37 x 0.50 to 2.50 ² Flamex SH20 types 250 V 0.38 to 4.32 ² Flamex SH20 types 250 V 2, 3, 4, 7, 13, 19, 37 x 0.38 to 4.32 ² Flamex Z types 0.6/1 kv, 1.8/3 kv, 3.6/6 kv 1.00 to 400 ² Flamex Z types 0.6/1 kv 2, 3, 4 x 1.50 to 10 ² Flamex Z types 0.6/1 kv, 1.8/3 kv, 3.6/6 kv 1.00 to 400 ² Flamex Z types 0.6/1 kv 2, 3, 4 x 1.50 to 10 ² 0.5 kv (Y500S) 1 to 16 ² 1 kv (Y1000S) 1.5 to 120 ² 1.5 kv (Y1500S) 1.5 to 300 ² 3 kv (Y3000S) 2.5 to 300 ² 1.5 kv (Y1500S BLG) 50, 150 ² 0.5 kv (NY500SO) 2, 4, 7, 13, 19, 37 x 1.5 ² 2, 4, 13, 19 x 2.5 ² Core insulation Core insulation thickness Thin Reduced Standard IRM 902, Mineral oil Resistant (Cat 2) IRM 903 Fuel Resistant (Cat 3) Flamex SH20 (XL Compound) Flamex SH20 (XL Compound) Flamex SH20 (XL Compound) Flamex Z (XL compound) Flamex Z (XL compound) Flamex Z (XL compound) Flamex Z (XL compound) Halogen free Halogen free Halogen free NF F Screened Multicore 0.5 kv (NY500SO BLG) 3 x 4 ² Halogen free Jumpers for power transmission Jumpers for data and power transmissions Coaxial Cable Multimedia cables NF F Aluminium single core NF F Single core - Fuel resistant NF F Multicore - Fuel resistant EN Single core NF F Single core - High temperature NF F Single core NF F Reinforced single core - High temperature NF F Single core - Fuel resistant NF F Reinforced single core - Fuel resistant NF F Multicore - Fuel resistant Composite constructions Flamex range, 50 ohms coaxial cables Flamex range, 75 ohms coaxial cables Databus, twinax, quads 1.5 kv (Y1500S) 50 to 300 ² 0.5 kv (Y500S) 1 to 16 ² 1.5 kv (Y1500S) 1.5 to 240 ² 3 kv (Y3000S) 2.5 to 185 ² 0.5 kv (NY500SO) 2, 4, 7, 13, 19, 37 x 1.5 ² 2, 4, 13, 19 x 2.5 ² Flamex SI types 1.8/3 kv, 3.6/6 kv 1.5 to 400 ² 3 kv (Y3000S) 2.5 to 240 ² 1.5 kv (Y1500SS) 10 to 185 ² 3 kv (Z3000SS) 25 to 240 ² 0.5 kv (Y500SS) 2.5 ² 1.5 kv (Y1500SS) 50 to 240 ² 1.5 kv (Z1500SS) 70 to 185 ² 0.5 kv (RY500SSO) 61 x 1.5 ² 19, 37 x 2.5 ² Variety of constructions according to customer request KX 3B, RG 174, RG 58 (KX15), RG 213, RG 214 KX 6A, RG 59, RG 11, KX8, RG 216 Variety of constructions according to customer request Halogen free CSP rubber CSP rubber Flamex SI (Silicone base) Silicone rubber Halogen free Silicon rubber CSP rubber CSP rubber CSP rubber Halogen free Flamex or silicone Flamex (PE base) Flamex (PE base) Fibre optical cables Mono or multi-fibres 1 to 8 optical fibres Flamex Roof cables Medium/high voltage single core cables Rigid or flexible Halogen free 4

5 Cables for rolling stock : Guideline Conductor class Temperature ( C) Conductor temperature ( C) hours (1) Halogen Free, low smoke Fire Performance Underground EMU/ Passenger coaches Application Diesel locomotive Electric Locomotive Page IEC /2/3 Cat.C, NF C /C1 & C IEC /2/3 Cat.C, NF C /C1 & C2 25 IEC /2/3 Cat.C, NF C /C1 & C2 25 NF C 32070/C1 & C2, IEC /2/3 Cat. C, EN NF C 32070/C1 & C2, IEC /2/3 Cat. C, EN NF C 32070/C1 & C2, IEC /2/3 Cat. C, EN NF C 32070/C1 & C2, IEC /2/3 Cat. C, EN NF C /C1, IEC , EN NF C /C1, IEC , EN NF C /C1, IEC , EN NF C /C1, IEC , EN NF C /C1, IEC , EN NF C /C NF C /C OR EN , EN , EN , EN NF C /C1, IEC , EN NF C /C1, IEC , EN NF C /C1, IEC , EN NF C /C NF C /C NF C /C IEC /2/3 Cat.C (1) Allowed temperature for a hours cumulative working time IEC /2/3 Cat.C, NF C /C1 & C2 115 NF C /C2, EN , IEC

6 Symbols Ambient Temperature Flexibility Resistance to impacts Chemical attacks Fire performances Smoke density Gases corrosivity Electro Magnetic Interference Halogen free Weather conditions 6

7 Part 1 Low voltage cables for rolling stock 7

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9 FLAMEX SH20 Thin wall halogen free wires & cables for low voltage applications Applications FLAMEX SH20 cables are particularly recoended for the wiring of electronic equipments in low voltage applications. Designed to conform to EN and NF F standards, SH20 insulation is intended for applications where flame and fire retardancy is required, especially for rolling stock applications. Advantages Developed by the Nexans R&D laboratories, SH20 insulation shows an excellent mechanical resistance to abrasion, tensile strength and cut through, but also a very good resistance to chemical agents. Flexible and easy to strip, this single-layer insulation is designed to meet the stringent requirements of our customers during cabling operations. They allow weight and space saving (thin wall insulation: 0.2 to 0.3 insulation thickness) Main characteristics Flamex SH20 cables are available in every type of construction for internal and external uses : - single core (unscreened or screened and sheathed), - multicore (pair, triple, quad), - other constructions on request. Operating temperature : from - 40 C up to 105 C, Operating voltage : 600 Vac / 1000 Vcc, Cross sections: - NFF : from 0.38 ² to 4.32 ² or 22 to 12 AWG (standard versions) - EN : from 0.50 ² to 2.5 ² (standard versions) Main properties Standards Low smoke emission according to IEC , Flamex SH20 cables are conform to BS 6853, Low toxicity and corrosivity of evolved gases after DIN 5510, EN burning : - Halogen free content according to IEC ph > 4 according to IEC Conductivity < 100 µs/cm to IEC High mechanical resistance (against abrasion, tensile strength and cut through) : no additional protection required, Excellent chemical resistance (against acids, alkalis, oil, fuel, ) Low smoke index ( IF < 5 and NF 16101), Non toxic cable (ITC < 3 and NF 16101), Non corrosive cable (IEC /2 and VDE 0472 Teil 813 & 815). 9

10 FLAMEX SH20 properties According to NF F and EN Mechanical properties Test Standards FLAMEX SH20 Tensile strength NF F N Pass Elongation NF F > 100 % Stripping NF F / EN Pass Abrasion NF F / EN Pass Cut through NF F / EN NF C Pass Electrical properties Test Standards FLAMEX SH20 Transversal withstand voltage NF F / EN Pass No breakdown Insulation resistance NF F / EN R 20 > 6000 M Ω km R 60 > 3500 M Ω km Fire properties Test Standards FLAMEX SH20 Flame and fire propagation Smoke density NF F NF C /C1 and C2 (Class C according to NF F ) IEC and IEC cat. C BS 6853 table 13 cat. Ia DIN 5510 EN VDE 0472 Teil 804 NF F / EN BS 6853 IEC NF C /1 NF C /2-1 NF F Halogen content IEC EN (EN 50306) 0% PH (smoke corrosivity ) NF F EN (EN 50306) NF C IEC Pass Pass ph >5 10

11 Applications Strictly halogen free, these wires combine the advantages of small size, lightweight, high chemical resistance, high mechanical properties. They are recoended for installation in railway vehicles (locomotives, trains, trolleybusses...). A 125 C conductor temperature is allowed for a hours cumulative working time. EN Flexible thin wall insulated wires and cables FLAMEX SH20 types Conductor class temperature : +105 C/125 C Flamex SH vac / 1000 Vcc (300 volts acc. to EN 50306) Construction 1- Conductor Stranded tinned copper wires 2- Insulation THIN WALL Halogen free, FLAMEX SH Screen (for screened versions) Tinned copper braid with optional polyester tape 4- Outer sheath (for sheath versions) Halogen free FLAMEX. Unscreened wires Screened multicore/pair cables Individually screened multipair cables Marking According to EN (see details hereafter). Colour codes Insulation : white, numbered 1 to n Colour coded wires on request Sheath : black Bending radius (in accordance with NF F standard) Dynamic use : 10 x outer diameter Static use : 5 x outer diameter Standards According to : NF F , BS 6853, DIN Guide to use Cabling rules are given in EN standard. Permissible current capacities are given in EN and EN standards (see page 125) C to +105 C Good chemical resistance (acids, oils, ) IRM 902, IRM 903 Flame and fire retardant (NF C /C1 & C2, IEC /2/3 Cat.C and EN ) Low smoke emission and low opacity (IEC 61034) Non corrosive and non toxic (IEC and EN 50267) Flexible Screened versions Halogen free (IEC ) 11

12 EN guideline Multipair cables EN Types Single core cables Multicore cables Without With individual individual screen screen Insulation and and sheath sheath type S2 type S2 Overall screen Outer sheath Sheath Type EM 104 Page EN Table 1 Category M Short designation : EN x cross section - M - 14 EN Table 1 Category MM Short designation : EN Number of cores x cross section - MM - S Thin wall 15 EN Table 1 Class P Category MM Short designation : EN P - Number of cores x cross section - MM Standard wall 16 EN Table 1 Class E Category MM Short designation : EN E - Number of cores x cross section - MM Standard wall 17 EN Table 3 Class P Category MM Short designation : EN P - Number of cores x cross section - MM - S EN Table 3 Class E Category MM Short designation : EN E - Number of cores x cross section - MM - S Thin wall Flamex SH20 Standard wall Standard wall EN Table 5 Class P Category MMM Short designation : EN P - Number of pairs x cross section - MMM Standard wall 20 EN Table 5 Class E Category MMM Short designation : EN E - Number of pairs x cross section - MMM Standard wall 21 TYPE EN Class P Category MM Short designation : EN P - Number of pairs x cross section - MM - S Standard wall 22 TYPE EN Class E Category MM Short designation : EN E - Number of pairs x cross section - MM - S Standard wall 23 Scope EN They are for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered. EN They are for use in railway rolling stock as fixed wiring, or wiring where limited flexing in operation is encountered. EN Cable types are specified for use in PROTECTED situations (Class P : Minimum thickness of sheath 0.42 ) and EXPOSED situations (Class E Minimum thickness of sheath 1 ). They are for use in railway rolling stock as fixed wiring or wiring where limited flexing in operation is encountered. November Copyright Nexans 12

13 En fire properties Parameter Value Standard Flame propagation - EN Flame propagation bunched cables - EN Evolution of HCL < 0.5 % EN PH >4.3 EN Conductivity < 10 µs/ EN Hazard level 4 EN Smoke emission > 70 % EN Toxicity index of insulation < 6 EN Toxicity index of sheath (sheathed types) < 3 EN For mechanical, electrical and chemical properties, see pages 9 & 10. En 50306/2 Insulation - Classification According to the table below, M (single core) or MM (multicore) category is the highest operating hazard level for both insulation of the conductor and insulation of the sheath. Hazard level (HL) 1 2 or 3 4 Smoke - > 60 % > 70 % Toxicity (insulation) - < 10 < 6 Toxicity (sheath) - <5 <3 Low temperature (-25 C) / Normal fuel resistance (IRM 902) Very low temperature (-40 C) / Normal fuel resistance (IRM 902) Low temperature (-25 C) / High fuel resistance (IRM IRM 903) A B C D E F G H J Very low temperature (-40 C) / High fuel resistance (IRM IRM 903) K L M Nexans cables 13

14 Unscreened and unsheathed single core cables FLAMEX SH20 - EN Table 1 Category M Thin wall insulation Designation Nexans reference Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maxi. cond. resistance Ohms/km Average weight Kg/km FLAMEX 20 EN X0.5 -M 2PG x0.18 TC FLAMEX 20 EN X0.75 -M 2PG x0.23 TC FLAMEX 20 EN X1.0 -M 2PG x0.25 TC FLAMEX 20 EN X1.5 -M 2PF x0.23 TC FLAMEX 20 EN X2.5 -M 2PG x0.30 TC TC : Tinned copper Marking FILOTEX P - EN V - 1 x Section - M - ** ** ** ** : week and year of manufacturing November Copyright Nexans 14

15 Single core and multicore cables (pairs, triples and quads) screened and thin wall sheathed FLAMEX SH20 - EN Table 1 Category MM Thin wall insulation/thin wall sheath type S2 BASE CORE Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maximum cond. resistance Ohms/km x0.18 TC x0.23 TC x0.25 TC x0.23 TC x0.30 TC TC : Tinned copper PRODUCT REFERENCES Nb of cores Designation Nexans reference Overall Ø mini. maxi. Average weight Kg/km 1 FLAMEX 20 EN x 0.50 MM - S 2PH FLAMEX 20 EN x 0.50 MM - S 2PG FLAMEX 20 EN x 0.50 MM - S 2PG FLAMEX 20 EN x 0.50 MM - S 2PH FLAMEX 20 EN x 0.75 MM - S 2PH FLAMEX 20 EN x 0.75 MM - S 2PG FLAMEX 20 EN x 0.75 MM - S 2PG FLAMEX 20 EN x 0.75 MM - S 2PH FLAMEX 20 EN x 1.00 MM - S 2PH FLAMEX 20 EN x 1.00 MM - S 2PG FLAMEX 20 EN x 1.00 MM - S 2PG FLAMEX 20 EN x 1.00 MM - S 2PG FLAMEX 20 EN x 1.50 MM - S 2PH FLAMEX 20 EN x 1.50 MM - S 2PF FLAMEX 20 EN x 1.50 MM - S 2PH FLAMEX 20 EN x 1.50 MM - S 2PH FLAMEX 20 EN x 2.50 MM - S 2PH FLAMEX 20 EN x 2.50 MM - S 2PH FLAMEX 20 EN x 2.50 MM - S 2PH FLAMEX 20 EN x 2.50 MM - S 2PH Marking Cores : by printed numbers External sheath : FILOTEX P - EN V - number of cores X Section - MM - S ** ** ** ** : week and year of manufacturing 15

16 Unscreened and sheathed multicore cables FLAMEX SH20 - EN Table 1 Class P Category MM Thin wall insulation/standard wall sheath type EM 104 BASE CORE Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maximum cond. resistance Ohms/km x0.18 TC x0.23 TC x0.25 TC x0.23 TC x0.30 TC TC : Tinned copper PRODUCT REFERENCES Nb of cores Designation Nexans reference Overall Ø mini. maxi. Average weight Kg/km 2 FLAMEX 20 EN P 2 x MM 2PH FLAMEX 20 EN P 3 x MM 2PH FLAMEX 20 EN P 4 x MM 2PG FLAMEX 20 EN P 7 x MM 2PH FLAMEX 20 EN P 13 x MM 2PH FLAMEX 20 EN P 19 x MM 2PH FLAMEX 20 EN P 37 x MM 2PH FLAMEX 20 EN P 2 x MM 2PG FLAMEX 20 EN P 3 x MM 2PG FLAMEX 20 EN P 4 x MM 2PG FLAMEX 20 EN P 7 x MM 2PH FLAMEX 20 EN P 13 x MM 2PH FLAMEX 20 EN P 19 x MM 2PH FLAMEX 20 EN P 37 x MM 2PH FLAMEX 20 EN P 48 x MM 2PH FLAMEX 20 EN P 2 x MM 2PG FLAMEX 20 EN P 3 x MM 2PG FLAMEX 20 EN P 4 x MM 2PG FLAMEX 20 EN P 7 x MM 2PG FLAMEX 20 EN P 13 x MM 2PG FLAMEX 20 EN P 19 x MM 2PG FLAMEX 20 EN P 37 x MM 2PH FLAMEX 20 EN P 2 x MM 2PG FLAMEX 20 EN P 3 x MM 2PG FLAMEX 20 EN P 4 x MM 2PG FLAMEX 20 EN P 7 x MM 2PG FLAMEX 20 EN P 13 x MM 2PG FLAMEX 20 EN P 19 x MM 2PG FLAMEX 20 EN P 37 x MM 2PG FLAMEX 20 EN P 2 x MM 2PG FLAMEX 20 EN P 3 x MM 2PG FLAMEX 20 EN P 4 x MM 2PG FLAMEX 20 EN P 7 x MM 2PG FLAMEX 20 EN P 13 x MM 2PG Marking Cores : by printed numbers External sheath : FILOTEX P - EN P V - number of cores X Section - MM ** ** ** ** : week and year of manufacturing November Copyright Nexans 16

17 Unscreened and sheathed multicore cables FLAMEX SH20 - EN Table 1 Class E Category MM Thin wall insulation/standard wall sheath type EM 104 BASE CORE Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maximum cond. resistance Ohms/km x0.18 TC x0.23 TC x0.25 TC x0.23 TC x0.30 TC TC : Tinned copper PRODUCT REFERENCES Nb of cores Designation Nexans reference Overall Ø mini. maxi. Average weight Kg/km 2 FLAMEX 20 EN E 2 x MM 2PH FLAMEX 20 EN E 3 x MM 2PH FLAMEX 20 EN E 4 x MM 2PH FLAMEX 20 EN E 7 x MM 2PH FLAMEX 20 EN E 13 x MM 2PH FLAMEX 20 EN E 19 x MM 2PH FLAMEX 20 EN E 37 x MM 2PH FLAMEX 20 EN E 2 x MM 2PH FLAMEX 20 EN E 3 x MM 2PH FLAMEX 20 EN E 4 x MM 2PH FLAMEX 20 EN E 7 x MM 2PH FLAMEX 20 EN E 13 x MM 2PH FLAMEX 20 EN E 19 x MM 2PH FLAMEX 20 EN E 37 x MM 2PH FLAMEX 20 EN E 48 x MM 2PH FLAMEX 20 EN E 2 x MM 2PH FLAMEX 20 EN E 3 x MM 2PH FLAMEX 20 EN E 4 x MM 2PG FLAMEX 20 EN E 7 x MM 2PG FLAMEX 20 EN E 13 x MM 2PG FLAMEX 20 EN E 19 x MM 2PG FLAMEX 20 EN E 37 x MM 2PH FLAMEX 20 EN E 2 x MM 2PH FLAMEX 20 EN E 3 x MM 2PH FLAMEX 20 EN E 4 x MM 2PG FLAMEX 20 EN E 7 x MM 2PG FLAMEX 20 EN E 13 x MM 2PG FLAMEX 20 EN E 19 x MM 2PG FLAMEX 20 EN E 37 x MM 2PG FLAMEX 20 EN E 2 x MM 2PH FLAMEX 20 EN E 3 x MM 2PH FLAMEX 20 EN E 4 x MM 2PG FLAMEX 20 EN E 7 x MM 2PH FLAMEX 20 EN E 13 x MM 2PH Marking Cores : by printed numbers External sheath : FILOTEX P - EN E V number of cores X Section MM ** ** ** ** : week and year of manufacturing 17

18 Screened and sheathed multicore cables FLAMEX SH20 - EN Table 3 Class P Category MM Thin wall insulation/standard wall sheath type EM 104 BASE CORE Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maximum cond. resistance Ohms/km x0.18 TC x0.23 TC x0.25 TC x0.23 TC x0.30 TC TC : Tinned copper PRODUCT REFERENCES Nb of cores Designation Nexans reference Overall Ø mini. maxi. Average weight Kg/km 2 FLAMEX 20 EN P 2 x 0.50 MM - S 2PG FLAMEX 20 EN P 3 x 0.50 MM - S 2PG FLAMEX 20 EN P 4 x 0.50 MM - S 2PG FLAMEX 20 EN P 6 x 0.50 MM - S 2PG FLAMEX 20 EN P 8 x 0.50 MM - S 2PG FLAMEX 20 EN P 2 x 0.75 MM - S 2PG FLAMEX 20 EN P 3 x 0.75 MM - S 2PG FLAMEX 20 EN P 4 x 0.75 MM - S 2PG FLAMEX 20 EN P 6 x 0.75 MM - S 2PG FLAMEX 20 EN P 8 x 0.75 MM - S 2PG FLAMEX 20 EN P 12 x 0.75 MM - S 2PH FLAMEX 20 EN P 2 x 1.00 MM - S 2PG FLAMEX 20 EN P 3 x 1.00 MM - S 2PG FLAMEX 20 EN P 4 x 1.00 MM - S 2PG FLAMEX 20 EN P 6 x 1.00 MM - S 2PG FLAMEX 20 EN P 8 x 1.50 MM - S 2PG FLAMEX 20 EN P 2 x 1.50 MM - S 2PG FLAMEX 20 EN P 3 x 1.50 MM - S 2PG FLAMEX 20 EN P 4 x 1.50 MM - S 2PG FLAMEX 20 EN P 6 x 1.50 MM - S 2PG FLAMEX 20 EN P 8 x 1.50 MM - S 2PG FLAMEX 20 EN P 12 x 1.50 MM - S 2PH FLAMEX 20 EN P 2 x 2.50 MM - S 2PG FLAMEX 20 EN P 3 x 2.50 MM - S 2PG FLAMEX 20 EN P 4 x 2.50 MM - S 2PG Marking Cores : by printed numbers External sheath : FILOTEX P - EN P V - number of cores X Section - MM - S ** ** ** ** : week and year of manufacturing November Copyright Nexans 18

19 Screened and sheathed multicore cables FLAMEX SH20 - EN Table 3 Class E Category MM Thin wall insulation/standard wall sheath type EM 104 BASE CORE Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maximum cond. resistance Ohms/km x0.18 TC x0.23 TC x0.25 TC x0.23 TC x0.30 TC TC : Tinned copper PRODUCT REFERENCES Nb of cores Designation Nexans reference Overall Ø mini. maxi. Average weight Kg/km 2 FLAMEX 20 EN E 2 x 0.50 MM - S 2PG FLAMEX 20 EN E 3 x 0.50 MM - S 2PG FLAMEX 20 EN E 4 x 0.50 MM - S 2PG FLAMEX 20 EN E 6 x 0.50 MM - S 2PG FLAMEX 20 EN E 8 x 0.50 MM - S 2PG FLAMEX 20 EN E 2 x 0.75 MM - S 2PG FLAMEX 20 EN E 3 x 0.75 MM - S 2PG FLAMEX 20 EN E 4 x 0.75 MM - S 2PG FLAMEX 20 EN E 6 x 0.75 MM - S 2PH FLAMEX 20 EN E 8 x 0.75 MM - S 2PG FLAMEX 20 EN E 2 x 1.00 MM - S 2PG FLAMEX 20 EN E 3 x 1.00 MM - S 2PG FLAMEX 20 EN E 4 x 1.00 MM - S 2PG FLAMEX 20 EN E 6 x 1.00 MM - S 2PG FLAMEX 20 EN E 8 x 1.00 MM - S 2PG FLAMEX 20 EN E 2 x 1.50 MM - S 2PG FLAMEX 20 EN E 3 x 1.50 MM - S 2PG FLAMEX 20 EN E 4 x 1.50 MM - S 2PG FLAMEX 20 EN E 6 x 1.50 MM - S 2PG FLAMEX 20 EN E 8 x 1.50 MM - S 2PH FLAMEX 20 EN E 2 x 2.50 MM - S 2PG FLAMEX 20 EN E 3 x 2.50 MM - S 2PH FLAMEX 20 EN E 4 x 2.50 MM - S 2PG Marking Cores : by printed numbers External sheath : FILOTEX P - EN E V number of cores X Section MM - S ** ** ** ** : week and year of manufacturing 19

20 Individually screened and sheathed multipair cables FLAMEX SH20 - EN Table 5 Class P Category MMM Thin wall insulation/thin wall internal sheath type S2/Standard wall external sheath type EM 104 BASE CORE Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maximum cond. resistance Ohms/km x0.18 TC x0.23 TC x0.25 TC x0.23 TC x0.30 TC TC : Tinned copper PRODUCT REFERENCES Nb of pairs Designation Nexans reference Overall Ø mini. maxi. Average weight Kg/km 2 FLAMEX 20 EN P 2 x 2 x0.50 MMM 2PH FLAMEX 20 EN P 3 x 2 x0.50 MMM 2PH FLAMEX 20 EN P 4 x 2 x0.50 MMM 2PH FLAMEX 20 EN P 7 x 2 x0.50 MMM 2PH FLAMEX 20 EN P 2 x 2 x0.75 MMM 2PH FLAMEX 20 EN P 3 x 2 x0.75 MMM 2PH FLAMEX 20 EN P 4 x 2 x0.75 MMM 2PH FLAMEX 20 EN P 7 x 2 x0.75 MMM 2PH FLAMEX 20 EN P 2 x 2 x1.00 MMM 2PH FLAMEX 20 EN P 3 x 2 x1.00 MMM 2PH FLAMEX 20 EN P 4 x 2 x1.00 MMM 2PH FLAMEX 20 EN P 7 x 2 x1.00 MMM 2PH FLAMEX 20 EN P 2 x 2 x1.50 MMM 2PH FLAMEX 20 EN P 3 x 2 x1.50 MMM 2PH FLAMEX 20 EN P 4 x 2 x1.50 MMM 2PH FLAMEX 20 EN P 7 x 2 x1.50 MMM 2PH Marking Cores : by printed numbers External sheath : FILOTEX P - EN P V - number of pairs X 2 X Section - MMM ** ** ** ** : week and year of manufacturing November Copyright Nexans 20

21 Individually screened and sheathed multipair cables FLAMEX SH20 - EN Table 5 Class E Category MMM Thin wall insulation/thin wall internal sheath type S2/Standard wall external sheath type EM 104 BASE CORE Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maximum cond. resistance Ohms/km x0.18 TC x0.23 TC x0.25 TC x0.23 TC x0.30 TC TC : Tinned copper PRODUCT REFERENCES Nb of pairs Designation Nexans reference Overall Ø mini. maxi. Average weight Kg/km 2 FLAMEX 20 EN E 2 x 2 x0.50 MMM 2PH FLAMEX 20 EN E 3 x 2 x0.50 MMM 2PH FLAMEX 20 EN E 4 x 2 x0.50 MMM 2PH FLAMEX 20 EN E 7 x 2 x0.50 MMM 2PH FLAMEX 20 EN E 2 x 2 x0.75 MMM 2PH FLAMEX 20 EN E 3 x 2 x0.75 MMM 2PH FLAMEX 20 EN E 4 x 2 x0.75 MMM 2PH FLAMEX 20 EN E 7 x 2 x0.75 MMM 2PH FLAMEX 20 EN E 2 x 2 x1.00 MMM 2PH FLAMEX 20 EN E 3 x 2 x1.00 MMM 2PH FLAMEX 20 EN E 4 x 2 x1.00 MMM 2PH FLAMEX 20 EN E 7 x 2 x1.00 MMM 2PH FLAMEX 20 EN E 2 x 2 x1.50 MMM 2PH FLAMEX 20 EN E 3 x 2 x1.50 MMM 2PF FLAMEX 20 EN E 4 x 2 x1.50 MMM 2PH FLAMEX 20 EN E 7 x 2 x1.50 MMM 2PG Marking Cores : by printed numbers External sheath : FILOTEX P - EN E V - number of pairs X 2 X Section - MMM ** ** ** ** : week and year of manufacturing 21

22 Screened and sheathed multipair cables (overall screen) FLAMEX SH20 - TYPE EN Class P Category MM Thin wall insulation/standard wall sheath type EM 104 BASE CORE Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maximum cond. resistance Ohms/km x0.18 TC x0.23 TC x0.25 TC x0.23 TC x0.30 TC TC : Tinned copper PRODUCT REFERENCES Nb of pairs Designation Nexans reference Overall Ø mini. maxi. Average weight Kg/km 2 FLAMEX 20 EN P 2 x 2 x0.50 MM - S 2PG FLAMEX 20 EN P 3 x 2 x0.50 MM - S 2PG FLAMEX 20 EN P 4 x 2 x0.50 MM - S 2PG FLAMEX 20 EN P 7 x 2 x0.50 MM - S 2PG FLAMEX 20 EN P 2 x 2 x0.75 MM - S 2PG FLAMEX 20 EN P 3 x 2 x0.75 MM - S 2PG FLAMEX 20 EN P 4 x 2 x0.75 MM - S 2PG FLAMEX 20 EN P 7 x 2 x0.75 MM - S 2PG FLAMEX 20 EN P 2 x 2 x1.00 MM - S 2PG FLAMEX 20 EN P 3 x 2 x1.00 MM - S 2PG FLAMEX 20 EN P 4 x 2 x1.00 MM - S 2PG FLAMEX 20 EN P 7 x 2 x1.00 MM - S 2PG FLAMEX 20 EN P 2 x 2 x1.50 MM - S 2PG FLAMEX 20 EN P 3 x 2 x1.50 MM - S 2PG FLAMEX 20 EN P 4 x 2 x1.50 MM - S 2PG FLAMEX 20 EN P 7 x 2 x1.50 MM - S 2PG Marking Pairs : by printed numbers External sheath : FILOTEX P - TYPE EN P V - number of pairs X 2 X Section - MM - S ** ** ** ** : week and year of manufacturing November Copyright Nexans 22

23 . Screened and sheathed multipair cables (overall screen) FLAMEX SH20 - TYPE EN Class E Category MM Thin wall insulation/standard wall sheath type EM 104 BASE CORE Cross section ² CONDUCTOR Construction n x Ø Ø maxi. Insulation Ø mini. maxi. Maximum cond. resistance Ohms/km x0.18 TC x0.23 TC x0.25 TC x0.23 TC x0.30 TC TC : Tinned copper PRODUCT REFERENCES Nb of pairs Designation Nexans reference Overall Ø mini. maxi. Average weight Kg/km 2 FLAMEX 20 EN E 2 x 2 x0.50 MM - S 2PG FLAMEX 20 EN E 3 x 2 x0.50 MM - S 2PG FLAMEX 20 EN E 4 x 2 x0.50 MM - S 2PG FLAMEX 20 EN E 7 x 2 x0.50 MM - S 2PH FLAMEX 20 EN E 2 x 2 x0.75 MM - S 2PG FLAMEX 20 EN E 3 x 2 x0.75 MM - S 2PH FLAMEX 20 EN E 4 x 2 x0.75 MM - S 2PH FLAMEX 20 EN E 7 x 2 x0.75 MM - S 2PH FLAMEX 20 EN E 2 x 2 x1.00 MM - S 2PG FLAMEX 20 EN E 3 x 2 x1.00 MM - S 2PG FLAMEX 20 EN E 4 x 2 x1.00 MM - S 2PH FLAMEX 20 EN E 7 x 2 x1.00 MM - S 2PH FLAMEX 20 EN E 2 x 2 x1.50 MM - S 2PH FLAMEX 20 EN E 3 x 2 x1.50 MM - S 2PH FLAMEX 20 EN E 4 x 2 x1.50 MM - S 2PH FLAMEX 20 EN E 7 x 2 x1.50 MM - S 2PH Marking Pairs : by printed numbers External sheath : FILOTEX P - TYPE EN E V - number of pairs X 2 X Section - MM - S ** ** ** ** : week and year of manufacturing 23

24

25 Applications Strictly halogen free, these wires combine the advantages of small size, lightweight, high chemical resistance, high mechanical properties. They are recoended for installation in railway vehicles (locomotives, trains, trolleybusses...). A 125 C conductor temperature is allowed for a hours cumulative working time. NF F Flexible thin wall insulated wires and cables FLAMEX SH20 types Conductor class temperature : +105 C/125 C Flamex SH vac / 1000 Vcc (250 volts acc. to NFF63808) Construction 1- Conductor Stranded tinned copper wires 2- Insulation THIN WALL Halogen free, FLAMEX SH20 3- Screen (screened versions) Tinned copper braid with optional polyester tape 4- Outer sheath (screened versions) Halogen free FLAMEX Single core cables Multicore cables Marking According to NF F (see details hereafter). Colour codes 0.60 (AWG20) 0.93 (AWG18) 1.34 (AWG16) 1.82 (AWG14) 2.61 (AWG14) 4.32 (AWG12) Yellow White Green Yellow White Green Bending radius Dynamic use : 10 x outer diameter Static use : 5 x outer diameter Standards According to : NF F , NF F , BS 6853, DIN Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +105 C Good chemical resistance (acids, oils, ) Flame and fire retardant (NF C / C1 & C2 and IEC /2/3 Cat.C.) Low smoke emission and low opacity (IEC 61034) Non corrosive and non toxic (IEC ) Flexible Screened versions Halogen free (IEC ) 25

26 Unscreened and unsheathed single core cables FLAMEX SH20 - NF F Designation Nexans reference Gauge AWG Cross section ² CONDUCTOR Construction n x Ø Maxi. Ø Overall Ø mini. maxi. Average weight Kg/km FLAMEX PF x0.16 TC FLAMEX PF x0.20 TC FLAMEX PF x0.25 TC FLAMEX PF x0.30 TC FLAMEX PF x0.25 TC FLAMEX PF x0.30 TC FLAMEX PF x0.30 TC TC : Tinned copper Marking For NF F cables : Core : E section -NF F FILOTEX P3-** ** ** ** : week and year of manufacturing For other cables : Marking according to customer request Screened and sheathed single core cables (thin wall sheath) FLAMEX SH20 - NF F Designation Nexans reference Gauge AWG Cross section ² CONDUCTOR Construction n x Ø Maxi. Ø Overall diameters Insulation Cable Nominal Ø Nominal Ø Average weight Kg/km FLAMEX BLG 2PF x0.16 TC ± ± FLAMEX BLG 2PF x0.20 TC ± ± FLAMEX BLG 2PF x0.25 TC ± ± FLAMEX BLG 2PF x0.30 TC ± ± FLAMEX BLG 2PF x0.25 TC ± ± FLAMEX BLG 2PF x0.30 TC ± ± FLAMEX BLG 2PF x0.30 TC ± ± TC : Tinned copper Marking For NF F cables : Core : E section -NF F FILOTEX P3-** ** External sheath : E-BLG section-nf F FILOTEX P3-** ** ** ** : week and year of manufacturing For other cables : Marking according to customer request November Copyright Nexans 26

27 Screened and sheathed multicore cables (thin wall sheath) FLAMEX SH20 - NF F (insulation and sheath) Base core according to NF F Insulation material according to NF F External sheath according to NF F BASE CORE Designation Gauge AWG Cross section ² CONDUCTOR Construction n x Ø Maxi. Ø Overall Ø mini. maxi. FLAMEX x0.16 TC FLAMEX x0.20 TC FLAMEX x0.25 TC FLAMEX x0.30 TC FLAMEX x0.25 TC FLAMEX x0.30 TC FLAMEX x0.30 TC TC : Tinned copper Nb of cores Designation Nexans ref. Overall diameters Insulation Nominal Ø Cable Nominal Ø Average weight Kg/km 2 FLAMEX 20 2x 0.38 BLG 2PF ± ± FLAMEX 20 2x 0.60 BLG 2PF ± ± FLAMEX 20 2x 0.93 BLG 2PF ± ± FLAMEX 20 2x 1.34 BLG 2PF ± ± FLAMEX 20 2x 1.82 BLG 2PF ± ± FLAMEX 20 2x 2.61 BLG 2PF ± ± FLAMEX 20 2x 4.32 BLG 2PF ± ± FLAMEX 20 3x 0.38 BLG 2PF ± ± FLAMEX 20 3x 0.60 BLG 2PF ± ± FLAMEX 20 3x 0.93 BLG 2PF ± ± FLAMEX 20 3x 1.34 BLG 2PF ± ± FLAMEX 20 3x 1.82 BLG 2PF ± ± FLAMEX 20 3x 2.61 BLG 2PF ± ± FLAMEX 20 3x 4.32 BLG 2PF ± ± FLAMEX 20 4x 0.38 BLG 2PF ± ± FLAMEX 20 4x 0.60 BLG 2PF ± ± FLAMEX 20 4x 0.93 BLG 2PF ± ± FLAMEX 20 4x 1.34 BLG 2PF ± ± FLAMEX 20 4x 1.82 BLG 2PF ± ± FLAMEX 20 4x 2.61 BLG 2PF ± ± FLAMEX 20 4x 4.32 BLG 2PF ± ± Marking For NF F cables : First core : E section-nf F FILOTEX P3-** ** Other cores : by printed numbers External sheath : E-BLG number of cores X section-nf F FILOTEX P3-** ** ** ** : week and year of manufacturing For other cables : Marking according to customer request 27

28 Unscreened/Screened and sheathed multicore cables Thick wall sheath for external use FLAMEX SH20 - NF F (insulation), NF F (sheath) Base core according to NF F Insulation material according to NF F External sheath according to NF F (Thickness = 1.20 ). BASE CORE Designation Gauge AWG Cross section ² CONDUCTOR Construction n x Ø Maxi. Ø Overall Ø mini. maxi. FLAMEX x0.25 TC FLAMEX x0.30 TC FLAMEX x0.25 TC TC : Tinned copper Nb of cores Nexans designation Section ² Nexans reference Overall Ø mini. maxi. WITHOUT OVERALL SCREEN 2 FLAMEX 20 2 x /826 2PF FLAMEX 20 3 x / FLAMEX 20 4 x /826 2PF FLAMEX 20 7 x / PF FLAMEX x /826 2PF FLAMEX x /826 2PF FLAMEX x /826 2PF FLAMEX 20 2 x /826 2PF FLAMEX 20 4 x / FLAMEX 20 7 x /826 2PG FLAMEX x /826 2PF FLAMEX x /826 2PG FLAMEX x /826 2PF x2 FLAMEX 20 3 x (BLG 2x1.34) 63808/826 2PF x2 FLAMEX 20 7 x (BLG 2x1.34) 63808/826 2PF FLAMEX x /826 2PG FLAMEX x / PF FLAMEX x /826 2PF WITH OVERALL SCREEN 2 FLAMEX 20 2 x 0.93 BLG 63808/ PF FLAMEX 20 3 x 0.93 BLG 63808/ PF FLAMEX 20 4 x 0.93 BLG 63808/ PF FLAMEX 20 2 x 1.34 BLG 63808/ PF TC : Tinned copper Marking Marking according to customer request. November Copyright Nexans 28

29 Part 2 Power cables for rolling stock 29

30 Power cables for rolling stock Classification The UIC 895 OR is the only international standard for rolling stock power cables. This document classifies cables according to the following performances: Voltage ratings : 750V V V Oil and fuel resistance : Category I : no resistance to mineral oil type IRM 902 and fuel Category II : resistance to IRM902 mineral oil only Category III : resistance to IRM902 mineral oil and fuel IRM 903 Working conductor temperature range : 70 C (index A) or 100 C (index B) Fire performance : Flame retardant : type 1 Fire retardant : type 2 According to this classification, Nexans provides 6 families of power cables for rolling stock Family Standard IUC 985 OR classification Category Index Type Page Reduced thickness power cables EN & 3-2 III B 2 33 EN & 2-2 III B 2 45 Standard wall power cables NF F II B 2 55 NF F III B 2 65 High temperature power cables EN II Not defined 2 73 NF F II Not defined

31 Power cables for rolling stock Classification : example To reduce risks and damage due to fire, several railway companies and rolling stock manufacturers have established specifications which prescribe the choice of materials in different uses. For example, the French NF F standard classifies rolling stocks in 3 categories depending on risks for passengers (fire and smoke). Category A1 : subway or underground lines, frequent uses in tunnel Category A2 : city and suburban lines, few uses in tunnel Category B : inter-city lines, rare uses in tunnel About the fire performance, electric cables must be flame retardant (NF C n 1 test or IEC ) and then they are classified according to the NF C n 2 test) for fire performances. Class A = if burnt length is 0 Class B = if burnt length is lower than 50 Class C = if burnt length is lower than 300 Class D = if burnt length is lower than 800 Class NC = if burnt length is higher than 800 Concerning smokes, 2 parameters - opacity and toxicity - are important and are used to calculate a global index IF = Dm/100 +VOF4/30 + ITC/2 with Dm (Density of smoke), VOF4 (Time for density), ITC (Toxicity index on cable) Compounds are classified as: FO means IF lower than 5 F1 means IF lower than 20 F2 means IF lower than 40 F3 means IF lower than 80 F4 means IF lower than 120 F5 means IF higher than

32

33 Part 2-1 EN Flexible HFFR power cables with reduced insulation thickness 33

34 FLAMEX Z properties According to EN Mechanical properties Test Standards FLAMEX Z EN Tensile strength EN Pass Elongation EN > 150 % (insulation) > 125 % (sheath) Ageing EN Oil, acid, alkali behaviours EN Ozone EN Pass IRM 903 (equivalent to diesel oil and fuel resistance) EN C (insulation) 120 C (sheath) Pass Pass for Flamex Z category M Cold behaviour EN / EN C category M Electrical properties Test Standards FLAMEX Z EN Voltage test EN / EN50305 Pass No breakdown Insulation resistance EN Pass at 20 C Pass at 90 C Fire properties Test Standards FLAMEX Z EN EN (flame) EN (fire) Pass Pass category C for overall diameter 12 Flame and fire propagation Smoke density Halogen content PH (smoke corrosivity ) EN cat. D (fire) EN (fire) Equivalent to : IEC (flame) and IEC cat C (fire) BS 6853 table 13 cat Ia NFC C2 and C1 (class C according to NF F ) EN Equivalent to : IEC , BS 6853, NF C EN , EN , EN Equivalent to : IEC , NF C EN , EN /2-3 NF C , IEC , NF C < 12 and > 6 6 Pass 0% ph >4,3 Conductivity 10 µs/ 34

35 EN guideline EN Types Single core cables Multicore cables Multipair cables Insulation Screened Sheathed Page EN /1kV - Category M 38 EN /3kV - Category M 38 Flamex Z EN EN T 1.8/3kV - Category M 39 EN T 3.6/6kV - Category M 39 EN /1kV - Category M 42 EN /1kV - Category M 42 En fire properties Parameter Value Standard Flame propagation - EN Flame propagation bunched cables - EN or EN depending on diameter Evolution of HCL < 0.5 % EN PH >4.3 EN Conductivity < 10 µs/ EN Hazard level 4 EN Smoke emission > 70 % EN Toxicity index < 3 EN En Insulation - Classification According to the table below, M (single core) or MM (multicore) category is the highest operating hazard level for both insulation of the conductor and insulation of the sheath. Hazard level (HL) 1 2 or 3 4 Smoke - > 50 % > 70 % Toxicity (insulation and sheath) - < 10 < 6 Low temperature (-25 C) / Normal fuel resistance (IRM 902) Very low temperature (-40 C) / Normal fuel resistance (IRM 902) Low temperature (-25 C) / High fuel resistance (IRM IRM 903) A B C D E F G H J Very low temperature (-40 C) / High fuel resistance (IRM IRM 903) K L M Nexans cables 35

36

37 Applications Strictly halogen free, these wires combine the advantages of small size, lightweight, high chemical resistance, high mechanical properties. They are recoended for installation in railway vehicles (locomotives, trains, trolleybusses...). A 120 C conductor temperature is allowed for a hours cumulative working time. The external sheath is oil and diesel oil resistant, ozone and UV resistant. EN Flexible single core cables Reduced insulation thickness FLAMEX Z types Conductor class temperature : +90 C/120 C Flamex Z EN /1kV, 1.8/3kV, 3.6/6kV Construction 1- Conductor Flexible stranded tinned copper class 5 according to IEC with optional separator tape 2- Insulation Type EI 109/EI110 Cross-linked halogen free rubber, FLAMEX Z 3- Sheath (for sheathed versions) Type EM 104 according to EN Special cross-linked halogen free black rubber, FLAMEX Z Unscreened and Unsheathed single core 1 2 Unscreened and sheathed single core Screened versions available on request Marking FLAMEX Z - EN (T if sheathed) - voltage rating - conductor size - hazard level (ex MM) - Nexans - factory code - batch number/year Colour codes Insulation : black Sheath : black Minimum bending radius Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards According to : EN , EN 45555, NF F , BS 6853, DIN Guide to use Cabling rules are given in EN standard. Permissible current capacities are given in EN and EN standards (see page 125) C to +85 C Good Good chemical Flame and fire Low smoke resistance resistance retardant emission and to UV and (acids, oils, ) (NF C 32070/C1 low opacity humidity IRM 902, & C2, IEC (IEC ) IRM 903 1/2/3 Cat. C and EN 50266) Non corrosive and non toxic (IEC and EN 50267) Flexible (Class 5 IEC 60228) Halogen free (IEC ) 37

38 Unscreened and unsheathed single core cables FLAMEX Z - EN /1kV - Cat. M Designation CONDUCTOR Cross section ² Ø Thickness of insulation Unscreened and unsheathed single core cables FLAMEX Z - EN /3kV - Cat. M mini. Overall Ø maxi. Theoretical Average weight Kg/km NEXANS FLAMEX Z EN BLACK FLAMEX Z EN X1 M FLAMEX Z EN X1.5 M FLAMEX Z EN X2.5 M FLAMEX Z EN X4 M FLAMEX Z EN X 6 M FLAMEX Z EN X 10 M FLAMEX Z EN X 16 M FLAMEX Z EN X 25 M FLAMEX Z EN X 35 M FLAMEX Z EN X 50 M FLAMEX Z EN X 70 M FLAMEX Z EN X 95 M FLAMEX Z EN X 120 M FLAMEX Z EN X 150 M FLAMEX Z EN X 185 M FLAMEX Z EN X 240 M FLAMEX Z EN X 300 M FLAMEX Z EN X 400 M NEXANS FLAMEX Z EN GREEN-YELLOW FLAMEX Z EN (GNYE) 1G1.5 M FLAMEX Z EN (GNYE) 1G2.5 M FLAMEX Z EN (GNYE) 1G 4 M FLAMEX Z EN (GNYE) 1G 6 M FLAMEX Z EN (GNYE) 1G 10 M FLAMEX Z EN (GNYE) 1G 16 M FLAMEX Z EN (GNYE) 1G 25 M FLAMEX Z EN (GNYE) 1G 35 M FLAMEX Z EN (GNYE) 1G 50 M FLAMEX Z EN (GNYE) 1G 70 M Designation CONDUCTOR Cross section ² Ø Thickness of insulation mini. Overall Ø maxi. Theoretical Average weight Kg/km NEXANS FLAMEX Z EN BLACK FLAMEX Z EN X 1.5 M FLAMEX Z EN X 2.5 M FLAMEX Z EN X 4 M FLAMEX Z EN X 6 M FLAMEX Z EN X 10 M FLAMEX Z EN X 16 M FLAMEX Z EN X 25 M FLAMEX Z EN X 35 M FLAMEX Z EN X 50 M FLAMEX Z EN X 70 M FLAMEX Z EN X 95 M FLAMEX Z EN X 120 M FLAMEX Z EN X 150 M FLAMEX Z EN X 185 M FLAMEX Z EN X 240 M FLAMEX Z EN X 300 M FLAMEX Z EN X 400 M November Copyright Nexans 38

39 Unscreened and sheathed single core cables FLAMEX Z - EN T 1.8/3kV - Cat. M Designation CONDUCTOR Cross section ² Ø Insulation/Sheath Insulation nominal thickness Sheath thickness mini. Overall Ø maxi. Theoretical Average weight Kg/km NEXANS FLAMEX Z EN BLACK FLAMEX Z EN T 1.8 1X 1.5 M FLAMEX Z EN T 1.8 1X 2.5 M FLAMEX Z EN T 1.8 1X 4 M FLAMEX Z EN T 1.8 1X 6 M FLAMEX Z EN T 1.8 1X 10 M FLAMEX Z EN T 1.8 1X 16 M FLAMEX Z EN T 1.8 1X 25 M FLAMEX Z EN T 1.8 1X 35 M FLAMEX Z EN T 1.8 1X 50 M FLAMEX Z EN T 1.8 1X 70 M FLAMEX Z EN T 1.8 1X 95 M FLAMEX Z EN T 1.8 1X 120 M FLAMEX Z EN T 1.8 1X 150 M FLAMEX Z EN T 1.8 1X 185 M FLAMEX Z EN T 1.8 1X 240 M FLAMEX Z EN T 1.8 1X 300 M FLAMEX Z EN T 1.8 1X 400 M Unscreened and sheathed single core cables FLAMEX Z - EN T 3.6/6kV - Cat. M Designation CONDUCTOR Cross section ² Ø Insulation/Sheath Insulation nominal thickness Sheath nominal thickness mini. Overall Ø maxi. Theoretical Average weight Kg/km NEXANS FLAMEX Z EN BLACK FLAMEX Z EN T 3.6 1X2.5 M FLAMEX Z EN T 3.6 1X4 M FLAMEX Z EN T 3.6 1X 6 M FLAMEX Z EN T 3.6 1X 10 M FLAMEX Z EN T 3.6 1X 16 M FLAMEX Z EN T 3.6 1X 25 M FLAMEX Z EN T 3.6 1X 35 M FLAMEX Z EN T 3.6 1X 50 M FLAMEX Z EN T 3.6 1X 70 M FLAMEX Z EN T 3.6 1X 95 M FLAMEX Z EN T 3.6 1X 120 M FLAMEX Z EN T 3.6 1X 150 M FLAMEX Z EN T 3.6 1X 185 M FLAMEX Z EN T 3.6 1X 240 M Unsheathed versions and screened versions also available on request. NB : At the date of printing this catalogue, EN standard is still under development. This catalogue shows a general description of products whose characteristics are not contractual in any way whatsoever. Nexans reserves the right to change specifications without prior notice. 39

40

41 Applications Strictly halogen free, these multicore cables combine the advantages of small size, lightweight, high chemical resistance, high mechanical properties. They are recoended for installation in railway vehicles (locomotives, trains, trolleybusses...). A 120 C conductor temperature is allowed for a hours cumulative working time. The external sheath is oil and diesel oil resistant, ozone and UV resistant. EN Flexible multicore cables Reduced insulation thickness FLAMEX Z types Conductor class temperature : +90 C/120 C Flamex Z EN /1kV Construction 1- Conductor Flexible stranded tinned copper class 5 according to IEC with optional separator tape 2- Insulation Type EI 109/EI110 Cross-linked halogen free rubber, FLAMEX Z 3- Screen (for screened versions) Tinned copper braid according to EN & 3-2 with separators tapes 4- Sheath (for sheathed versions) Type EM 104 according to EN Special cross-linked halogen free black rubber, FLAMEX Z Unscreened multicore cable Screened multicore cable Construction Modifi according to EN Table 4 (two cores), Table 6 (three cores), Table 8 (four cores) Marking FLAMEX Z - EN (S if screened) - voltage rating - n x conductor size - hazard level (ex MM) - Nexans - factory code - batch number/year Colour codes Insulation : black, core identification by printed numbers in white. Sheath : black Minimum bending radius Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards EN , EN 45555, NF F , BS 6853, DIN Guide to use Cabling rules are given in EN standard. Permissible current capacities are given in EN and EN standards (see page 125) C to +85 C Good Good chemical Flame and fire Low smoke resistance resistance retardant emission and to UV and (acids, oils, ) (NF C 32070/C1 low opacity humidity IRM 902, & C2, IEC (IEC ) IRM 903 1/2/3 Cat. C and EN 50266) Non corrosive and non toxic (IEC and EN 50267) Flexible (Class 5 IEC 60228) Halogen free (IEC ) 41

42 Unscreened and sheathed multicore cables FLAMEX Z - EN /1kV - Cat. M Designation CONDUCTOR Cross section ² Ø Insulation/Sheath Insulation nominal thickness Sheath nominal thickness mini. Overall Ø maxi. Theoretical Average weight Kg/km NEXANS FLAMEX Z EN MULTICORES BLACK FLAMEX Z EN X1.5 M FLAMEX Z EN X1.5 M FLAMEX Z EN X1.5 M FLAMEX Z EN X2.5 M FLAMEX Z EN X2.5 M FLAMEX Z EN X2.5 M FLAMEX Z EN X4 M FLAMEX Z EN G4 M FLAMEX Z EN X6 M FLAMEX Z EN G6 M FLAMEX Z EN G10 M FLAMEX Z EN X10 M Screened (S) and sheathed multicore cables FLAMEX Z - EN /1kV - Cat. M Designation Other constructions available on request. CONDUCTOR Cross section ² Ø INSULATION/SCREEN/SHEATH Insulation nominal thickness Screen wire Ø on assembly Sheath nominal thickness Overall Ø NB : At the date of printing this catalogue, EN standard is still under development. This catalogue shows a general description of products whose characteristics are not contractual in any way whatsoever. Nexans reserves the right to change specifications without prior notice. mini. maxi. Theore -tical Average weight Kg/km NEXANS FLAMEX Z EN SCREENED MULTICORES BLACK FLAMEX Z EN S 0.6 3X1.5 M FLAMEX Z EN S 0.6 4X1.5 M FLAMEX Z EN S 0.6 3X2.5 M FLAMEX Z EN S 0.6 4X2.5 M November Copyright Nexans 42

43 Part 2-2 Standard wall power cables 43

44

45 EN Flexible HFFR power cables, general purpose 45

46 FLAMEX Z properties According to EN Mechanical properties Test Standards FLAMEX Z EN Tensile strength EN Pass Elongation EN Ageing EN Oil, acid, alkali behaviours EN Ozone EN Pass > 125 % (insulation) > 125 % (sheath) 120 C (insulation) 120 C (sheath) Pass IRM 903 (equivalent to diesel oil and fuel resistance) EN Pass for Flamex Z category M Cold behaviour EN / EN C category M Electrical properties Test Standards FLAMEX Z EN Voltage test EN / EN50305 Pass No breakdown Insulation resistance EN Pass at 20 C Pass at 90 C Fire properties Test Standards FLAMEX Z EN Flame and fire propagation Smoke density Halogen content PH (smoke corrosivity ) EN (flame) EN (fire) EN cat. D (fire) EN (fire) Equivalent to : IEC (flame) and IEC cat C (fire) BS 6853 table 13 cat Ia NFC C2 and C1 (class C according to NF F ) EN Equivalent to : IEC , BS 6853, NF C EN , EN , EN Equivalent to : IEC , NF C EN , EN /2-3 NF C , IEC , NF C Pass Pass category C for overall diameter 12 < 12 and > 6 6 Pass 0% ph >4,3 Conductivity 10 µs/ 46

47 EN guideline EN Types Single core cables Multicore cables Multipair cables Insulation Screened Sheathed Page EN /1kV - Category M 50 EN /3kV - Category M 50 Flamex Z EN EN T 1.8/3kV - Category M 51 EN T 3.6/6kV - Category M 51 EN /1kV - Category M 54 EN /1kV - Category M 54 En fire properties Parameter Value Standard Flame propagation - EN Flame propagation bunched cables - EN or EN depending on diameter Evolution of HCL < 0.5 % EN PH >4.3 EN Conductivity < 10 µs/ EN Hazard level 4 EN Smoke emission > 70 % EN Toxicity index < 3 EN En Insulation - Classification According to the table below, M (single core) or MM (multicore) category is the highest operating hazard level for both insulation of the conductor and insulation of the sheath. Hazard level (HL) 1 2 or 3 4 Smoke - > 50 % > 70 % Toxicity (insulation and sheath) - < 10 < 6 Low temperature (-25 C) / Normal fuel resistance (IRM 902) Very low temperature (-40 C) / Normal fuel resistance (IRM 902) Low temperature (-25 C) / High fuel resistance (IRM IRM 903) A B C D E F G H J Very low temperature (-40 C) / High fuel resistance (IRM IRM 903) K L M Nexans cables 47

48

49 Applications Strictly halogen free, these wires present high chemical resistance and high mechanical properties. They are recoended for installation in railway vehicles (locomotives, trains, trolleybusses...). A 120 C conductor temperature is allowed for a hours cumulative working time. The external sheath is oil and diesel oil resistant, ozone and UV resistant. EN Flexible single core cables Standard wall insulation FLAMEX Z types Conductor class temperature : +90 C/120 C Flamex Z EN /1kV, 1.8/3kV, 3.6/6kV Construction 1- Conductor Flexible stranded tinned copper class 5 according to IEC with optional separator tape 2- Insulation Type EI 104 Cross-linked halogen free rubber, FLAMEX Z 3- Sheath (for sheathed versions) Type EM 104 according to EN Special cross-linked halogen free black rubber, FLAMEX Z Unscreened and Unsheathed single core 1 2 Unscreened and sheathed single core Screened versions available on request Marking FLAMEX Z - EN (T if sheathed) - voltage rating - conductor size - hazard level (ex MM) - Nexans - factory code - batch number/year Colour codes Standard colour of insulation : black Sheath : black Minimum bending radius Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards According to : EN , EN 45555, NF F , BS 6853, DIN Guide to use Cabling rules are given in EN standard. Permissible current capacities are given in EN and EN standards (see page 125). 40 C to +85 C Good resistance to UV and humidity Good resistance to impacts Good chemical resistance (acids, oils...) IRM 902, IRM 903 Flame and fire Low smoke retardant emission and (EN low opacity (NF C 32070/ (IEC C1 & C2, ) IEC /2/3 Cat. C) Non corrosive and non toxic (IEC and EN 50267) Flexible (Class 5 IEC 60228) Halogen free (IEC ) 49

50 Unscreened and unsheathed single core cables FLAMEX Z - EN /1kV - Cat. M Ref table 1 EN Designation CONDUCTOR Cross section ² Ø Thickness of insulation mini. Overall Ø maxi. Theoretical Average weight Kg/km NEXANS FLAMEX Z EN BLACK FLAMEX Z EN X1.5 M FLAMEX Z EN X2.5 M FLAMEX Z EN X4 M FLAMEX Z EN X 6 M FLAMEX Z EN X 10 M FLAMEX Z EN X 16 M FLAMEX Z EN X 25 M FLAMEX Z EN X 35 M FLAMEX Z EN X 50 M FLAMEX Z EN X 70 M FLAMEX Z EN X 95 M FLAMEX Z EN X 120 M FLAMEX Z EN X 150 M FLAMEX Z EN X 185 M FLAMEX Z EN X 240 M FLAMEX Z EN X 300 M FLAMEX Z EN X 400 M Unscreened and unsheathed single core cables FLAMEX Z - EN /3kV - Cat. M Ref table 2 EN Designation CONDUCTOR Cross section ² Ø Thickness of insulation mini. Overall Ø maxi. Theoretical Average weight Kg/km NEXANS FLAMEX Z EN BLACK FLAMEX Z EN X 1.5 M FLAMEX Z EN X 2.5 M FLAMEX Z EN X 4 M FLAMEX Z EN X 6 M FLAMEX Z EN X 10 M FLAMEX Z EN X 16 M FLAMEX Z EN X 25 M FLAMEX Z EN X 35 M FLAMEX Z EN X 50 M FLAMEX Z EN X 70 M FLAMEX Z EN X 95 M FLAMEX Z EN X 120 M FLAMEX Z EN X 150 M FLAMEX Z EN X 185 M FLAMEX Z EN X 240 M FLAMEX Z EN X 300 M FLAMEX Z EN X 400 M November Copyright Nexans 50

51 Unscreened and sheathed single core cables FLAMEX Z - EN T 1.8/3kV - Cat. M Ref table 3 EN Designation CONDUCTOR Cross section ² Ø Insulation/Sheath Insulation nominal thickness Sheath thickness mini. Overall Ø maxi. Theoretical Average weight Kg/km NEXANS FLAMEX Z EN BLACK FLAMEX Z EN T 1.8 1X 1.5 M FLAMEX Z EN T 1.8 1X 2.5 M FLAMEX Z EN T 1.8 1X 4 M FLAMEX Z EN T 1.8 1X 6 M FLAMEX Z EN T 1.8 1X 10 M FLAMEX Z EN T 1.8 1X 16 M FLAMEX Z EN T 1.8 1X 25 M FLAMEX Z EN T 1.8 1X 35 M FLAMEX Z EN T 1.8 1X 50 M FLAMEX Z EN T 1.8 1X 70 M FLAMEX Z EN T 1.8 1X 95 M FLAMEX Z EN T 1.8 1X 120 M FLAMEX Z EN T 1.8 1X 150 M FLAMEX Z EN T 1.8 1X 185 M FLAMEX Z EN T 1.8 1X 240 M FLAMEX Z EN T 1.8 1X 300 M FLAMEX Z EN T 1.8 1X 400 M Unscreened and sheathed single core cables FLAMEX Z - EN T 3.6/6kV - Cat. M Ref table 4 EN CONDUCTOR Insulation/Sheath Overall Ø Average weight Kg/km Insulation Sheath Designation Cross Theoretical Ø nominal nominal mini. maxi. section thickness thickness ² NEXANS FLAMEX Z EN BLACK FLAMEX Z EN T 3.6 1X2.5 M FLAMEX Z EN T 3.6 1X4 M FLAMEX Z EN T 3.6 1X 6 M FLAMEX Z EN T 3.6 1X 10 M FLAMEX Z EN T 3.6 1X 16 M FLAMEX Z EN T 3.6 1X 25 M FLAMEX Z EN T 3.6 1X 35 M FLAMEX Z EN T 3.6 1X 50 M FLAMEX Z EN T 3.6 1X 70 M FLAMEX Z EN T 3.6 1X 95 M FLAMEX Z EN T 3.6 1X 120 M FLAMEX Z EN T 3.6 1X 150 M FLAMEX Z EN T 3.6 1X 185 M FLAMEX Z EN T 3.6 1X 240 M FLAMEX Z EN T 3.6 1X 300 M FLAMEX Z EN T 3.6 1X 400 M Unsheathed versions and screened versions also available on request. NB : At the date of printing this catalogue, EN standard is still under development. This catalogue shows a general description of products whose characteristics are not contractual in any way whatsoever. Nexans reserves the right to change specifications without prior notice. 51

52

53 Applications Strictly halogen free, these multicore cables present high chemical resistance and high mechanical properties. They are recoended for installation in railway vehicles (locomotives, trains, trolleybusses...). A 120 C conductor temperature is allowed for a hours cumulative working time. The external sheath is oil and diesel oil resistant, ozone and UV resistant. EN Flexible multicore cables Standard wall insulation FLAMEX Z types Conductor class temperature : +90 C/120 C Flamex Z EN /1kV Construction 1- Conductor Flexible stranded tinned copper class 5 according to IEC with optional separator tape 2- Insulation Type EI 104 Cross-linked halogen free rubber, FLAMEX Z 3- Screen (for screened versions) Tinned copper braid according to EN & 2-2 with separators tapes 4- Sheath (for sheathed versions) Type EM 104 according to EN Special cross-linked halogen free black rubber, FLAMEX Z Modifi Unscreened multicore cable Screened multicore cable Marking FLAMEX Z - EN (S if screened) - voltage rating - n x conductor size - hazard level (ex MM) - Nexans - factory code - batch number/year Colour codes Insulation : black, core identification by printed numbers in white. Sheath : black Minimum bending radius Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards EN , EN 45555, NF F , BS 6853, DIN Guide to use Cabling rules are given in EN standard. Permissible current capacities are given in EN and EN standards (see page 125). 40 C to +85 C Good resistance to UV and humidity Good resistance to impacts Good chemical resistance (acids, oils...) IRM 902, IRM 903 Flame and fire Low smoke retardant emission and (EN low opacity (NF C 32070/ (IEC C1 & C2, ) IEC /2/3 Cat. C) Non corrosive and non toxic (IEC and EN 50267) Flexible (Class 5 IEC 60228) Halogen free (IEC ) 53

54 Unscreened and sheathed multicore cables FLAMEX Z - EN /1kV - Cat. M Examples Designation CONDUCTOR Cross section ² Ø Insulation/Sheath Insulation nominal thickness Sheath nominal thickness mini. Overall Ø maxi. Theoretical Average weight Kg/km NEXANS FLAMEX Z EN BLACK FLAMEX Z EN X1.5 M FLAMEX Z EN X1.5 M FLAMEX Z EN X1.5 M FLAMEX Z EN X2.5 M FLAMEX Z EN X2.5 M FLAMEX Z EN X2.5 M FLAMEX Z EN X4 M FLAMEX Z EN X6 M FLAMEX Z EN X6 M FLAMEX Z EN X10 M FLAMEX Z EN X10 M Screened (S) and sheathed multicore cables FLAMEX Z - EN /1kV - Cat. M Examples Designation Other constructions available on request. CONDUCTOR Cross section ² Ø INSULATION/SCREEN/SHEATH Insulation nominal thickness Screen wire Ø on assembly Sheath nominal thickness Overall Ø NB : At the date of printing this catalogue, EN standard is still under development. This catalogue shows a general description of products whose characteristics are not contractual in any way whatsoever. Nexans reserves the right to change specifications without prior notice. mini. maxi. Theore -tical Average weight Kg/km NEXANS FLAMEX Z EN SCREENED MULTICORES BLACK FLAMEX Z EN S 0.6 3X1.5 M FLAMEX Z EN S 0.6 4X1.5 M FLAMEX Z EN S 0.6 3X2.5 M FLAMEX Z EN S 0.6 4X2.5 M November Copyright Nexans 54

55 NF F Flexible HFFR power cables, general purpose 55

56 NF F properties Mechanical properties Test Standards NF F Tensile strength NF F Pass Elongation NF F > 100 % Ageing NF F Pass Oil, acid, alkali behaviours NF F Pass Ozone NF F Pass Electrical properties Test Standards NF F Transversal withstand voltage NF F Pass No breakdown Insulation resistance NF F R 20 > 500 M Ω km R 60 > 50 M Ω km Fire properties Test Standards NF F Flame and fire propagation Smoke density Halogen content PH (smoke corrosivity ) NF F NFC /C1 and C2 (class C according to NF F ) IEC and IEC cat. C BS 6853 table 13 cat. Ia EN NF F BS 6853 IEC NF F IEC NF C , EN NF F , EN , EN /2-3 NF C IEC NF C Pass Pass 0% ph >5 56

57 Applications Strictly halogen free, these cables are also fire retardant, low smoke fume and are recoended for rolling stock. A 105 C conductor temperature is allowed for a hours cumulative working time. Construction 1- Conductor Flexible tinned copper- class 5 IEC Optional tape 3- Insulation Special halogen free compound colour : black NF F Flexible single core cables Standard wall insulation Y..S types Conductor class temperature : +90 C/+105 C Y 500 S, Y 1000 S, Y 1500 S, Y 3000 S 500 to 3000 volts Marking Y voltage S - section - NF F Nexans - factory code - batch number/year Minimum bending radius (in accordance with NF F standard) Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards According to : NF F , NF F 16101, BS Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity Good resistance to impacts Good chemical resistance (acids, oils, ) Fire retardant Low (NF C /C1, smoke IEC , emission EN 50266) (IEC ) Non corrosive and non toxic (IEC and EN 50267) Flexible (Class 5 IEC 60228) Halogen free 57

58 Characteristics Cables ( 2 ) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Ø Max. () Y 500 S Y 1000 S Y 1500 S Y 3000 S Approx. Weight (kg/km) Ø Max. () Approx. Weight (kg/km) Ø Max. () Approx. Weight (kg/km) Ø Max. () Approx. Weight (kg/km) To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test Smoke emission : class F0 means IF<5. November Copyright Nexans 58

59 Applications Strictly halogen free, these cables are also fire retardant, low smoke fume and are recoended for rolling stock. A 105 C conductor temperature is allowed for a hours cumulative working time. NF F Flexible single core cables SCREENED VERSION Standard wall insulation Y..S - BLG type Conductor class temperature : +90 C/+105 C Y 1500 S BLG (Screened) 1500 volts Construction 1- Conductor Flexible tinned copper- class 5 IEC Insulation + optional tape Halogen free compound 3- Screen Tinned copper braid 4- Sheath Halogen free compound colour : black Marking Y 1500 S - section - BLG - NF F Nexans - factory code - batch number/year Minimum bending radius (in accordance with NF F standard) Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards According to : NF F , NF F 16101, BS Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity Good Good Fire retardant Low resistance to chemical (NF C /C1, smoke impacts resistance IEC , emission (acids, oils, ) EN 50266) (IEC ) Non corrosive and non toxic (IEC and EN 50267) Flexible (Class 5 IEC 60228) Halogen free 59

60 Characteristics Cables (²) Core Ø () Thickness of insulation () Inner sheath Ø Mini. () Maxi () Y 1500 S Ø over screen () Overall Ø Mini. () Maxi. () Approx. Weight (kg/km) Max. resistance of core at 20 C (ohms/km) Other cross sections on request. To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test Smoke emission : class F0 means IF<5. November Copyright Nexans 60

61 Applications Strictly halogen free, these cables are also fire retardant, low smoke fume and are recoended for rolling stock. A 105 C conductor temperature is allowed for a hours cumulative working time. NF F Flexible MULTICORE cables Standard wall insulation NY..SO type Conductor class temperature : +90 C/+105 C NY 500 SO volts Construction 1- Conductor Flexible tinned copper- class 5 IEC Insulation Halogen free compound colour : black 3- Separating tape Polyester tape 4- Sheath Halogen free compound colour : black Screened versions with a tinned copper braid on request Marking NY 500 SO - n x section - NF F Nexans - factory code - batch number/year Core identification by printed numbers. Minimum bending radius (in accordance with NF F standard) Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards According to : NF F , NF F 16101, BS Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity Good Good Fire retardant Low resistance to chemical (NF C /C1, smoke impacts resistance IEC , emission (acids, oils, ) EN 50266) (IEC ) Non corrosive and non toxic (IEC and EN 50267) Flexible (Class 5 IEC 60228) Halogen free 61

62 Characteristics Cables (²) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Maximum Ø () NY 500 SO Approx. Weight (kg/km) 2 x x x x x x x x x x To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test Smoke emission : class F0 means IF<5. Screened version Screened version available with a tinned copper braid. Cable (²) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Maximum Ø () NY 500 SO BLG Approx. Weight (kg/km) 3 x Other cross sections on request. Screened versions November Copyright Nexans 62

63 Applications Strictly halogen free, these cables are also fire retardant, low smoke fume and are recoended for weight saving in rolling stock applications. A 105 C conductor temperature is allowed for a hours cumulative working time. NF F Flexible ALUMINIUM VERSION Standard wall insulation Light weight Y..S type Conductor class temperature : +90 C/+105 C Y 1500 S volts Construction 1- Conductor Flexible aluminium 2- Optional tape 3- Insulation Special halogen free compound colour : black Marking Y 1500 S - section ALU - NF F Nexans - factory code - batch number/year Minimum bending radius Dynamic use : 6 to 10 x outer diameter Static use : 6 x outer diameter Standards According to : NF F , NF F 16101, BS Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity Good Good Fire retardant Low resistance to chemical (NF C /C1, smoke impacts resistance IEC , emission (acids, oils, ) EN 50266) (IEC ) Non corrosive and non toxic (IEC and EN 50267) Flexible (Class 5 IEC 60228) Halogen free 63

64 Characteristics Cables (²) Core Ø () Insulation thickness () Y 1500 S ALUMINIUM Overall Ø Approx. mini. maxi. Weight () () (kg/km) Maxi. allowed current (A) To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test Smoke emission : class F0 means IF<5. Copper and aluminium types : comparative table Cables (²) Maxi. allowed current (A) Copper (base NFF63-826) Aluminium (base NFF63-826) Copper Approx. cable weight (kg/km) Aluminium Cables in aluminium are much lighter than those in copper for the same allowed current. November Copyright Nexans 64

65 NF F Flexible power rubber cables, fuel resistant 65

66 NF F properties Mechanical properties Test Standards NF F Tensile strength NF F Pass Elongation NF F > 250 % Ageing NF F Pass Oil, acid, alkali behaviours NF F Pass Diesel oil and fuel resistance NF F Pass Ozone NF F Pass Electrical properties Test Standards NF F Transversal withstand voltage NF F Pass No breakdown Insulation resistance NF F R 20 > 20 M Ω km R 60 > 2 M Ω km Fire properties Test Standards NF F Flame and fire propagation NF F NF C /C1 and C2 (class C according to NF F ) IEC Pass 66

67 Applications Fuel resistant and fire retardant cables for rolling stock. The cables NF F are dedicated to the railroad motor equipment and railroad car equipment. They have an excellent resistance to oil and fuel. A 105 C conductor temperature is allowed for a hours cumulative working time. NF F FUEL RESISTANT Flexible single core cables Standard wall insulation Y..S types Conductor class temperature : +90 C/+105 C Y 500 S, Y 1500 S, Y 3000 S, 500 to 3000 volts Construction 1- Core Flexible tinned copper - class 5 IEC Insulation CSP rubber compound colour : black 1 2 Marking Y voltage S - section - NF F Nexans - factory code - batch number/year Minimum bending radius Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards NF F Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity Good resistance to impacts Good chemical resistance (acids, oils, ) Fire retardant (NF C /C1) Flexible (Class 5 IEC 60228) 67

68 Characteristics Cables ( 2 ) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Ø Max. () Y 500 S Y 1500 S Y 3000 S Approx. Approx. Ø Max. Ø Max. Weight Weight () () (kg/km) (kg/km) Approx. Weight (kg/km) To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, IRM 903 fuel, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test. NB : For halogen free and fuel resistant cables, see new EN50264 cables (category M). November Copyright Nexans 68

69 Applications Fuel resistant and fire retardant cables for rolling stock. The cables NF F are dedicated to the railroad motor equipment and railroad car equipment. They have an excellent resistance to oil and fuel. Construction 1- Conductor Flexible tinned copper - class 5 IEC Insulation CSP rubber compound colour : black 3- Separating tape 4- Sheath CSP rubber compound colour : black A 105 C conductor temperature is allowed for a hours cumulative working time. NF F FUEL RESISTANT Flexible MULTICORE VERSIONS Standard wall insulation NY..SO types Conductor class temperature : +90 C/+105 C NY 500 SO 500 volts Marking NY 500 SO - n x section - NF F Nexans - factory code - batch number/year Core identification by printed numbers. Minimum bending radius Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards NF F Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity Good resistance to impacts Good chemical resistance (acids, oils, ) Fire retardant (NF C /C1) Flexible (Class 5 IEC 60228) 69

70 Characteristics Cables ( 2 ) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Ø Max. () NY 500 SO Approx. Weight (kg/km) 2 x x x x x x x x x x To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, IRM 903 fuel, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test. November Copyright Nexans 70

71 Part 2-3 High temperature power cables 71

72

73 EN Flexible HFFR, low and high temperature power cables 73

74 FLAMEX SI properties According to EN Mechanical properties Test Standards FLAMEX SI Tensile strength EN Pass Elongation EN Pass EN class 150 C Pass : 200 C (insulation and/or sheath) Ageing EN class 120 C Pass : 200 C for insulation and/or 120 C for sheath Oil, acid, alkali behaviours EN Pass Ozone EN Pass Cold behaviour EN / EN C category F Electrical properties Test Standards FLAMEX SI Voltage test EN / EN50305 Pass No breakdown Insulation resistance EN R 20 : Pass R 120 or R 1 50 : Pass Fire properties Test Standards FLAMEX SI EN (flame) Pass Flame and fire propagation Smoke density Halogen content PH (smoke corrosivity ) EN (fire) EN cat. D (fire) Equivalent to : IEC (flame) and IEC cat C (fire) BS 6853 table 13 cat Ia NFC C2 and C1 (class C according to NF F ) EN Equivalent to : IEC , BS 6853, NF C EN , EN , EN Equivalent to : IEC , NF C EN /2-3, EN NF C , IEC , NF C Pass category C for overall diameter 12 < 12 and > 6 ph >4.3 Pass 0% Conductivity 10 µs/ 74

75 EN guideline EN Types Class of temperature Conductor type 120 C 150 C Tinned Plain copper copper Core class Single core cables Insulation Reinforced Sheathed Page EN /3kV - Category F 5 78 EN /3kV - Category F 5 78 EN /3kV - Category F 5 79 EN /3kV - Category F 5 79 EN /6kV - Category F 5 Flamex 80 EN /6kV - Category F 5 80 EN /6kV - Category F 6 81 EN /6kV - Category F 6 81 EN /6kV - Category F 5 82 EN /6kV - Category F 5 SI 82 En Insulation - Classification Hazard level (HL) 1 2 or 3 4 Smoke - > 50 % > 70 % Toxicity - < 10 < 6 Low temperature (-25 C) / Normal fuel resistance (IRM 902) A B C Very low temperature (-40 C) / Normal fuel resistance (IRM 902) D E F Nexans cables 75

76

77 Applications Strictly halogen free, these cables are also fire retardant, low smoke fume and are recoended for high temperature applications in railway vehicles (locomotives, trains, trolleybusses...). EN HIGH TEMPERATURE Flexible single core cables Silicone rubber insulation FLAMEX SI types Conductor class temperature : +120 C or 150 C Flamex SI - 1.8/3kV, 3.6/6kV Construction 1- Conductor For 120 C class : Flexible stranded tinned copper For 150 C class : flexible plain annealed copper Class 5 (or class 6 on request) according to IEC with optional separator tape 2- Insulation Type EI 111 or EI 112 (if sheathed) cross-linked halogen free silicone rubber 3- Optional textile braid* (for reinforced versions) 4- Sheath (for sheathed versions) Low temperature, oil resistant, ozone and UV resistant For 120 C class : special cross-linked black rubber type EM106 according to EN For 150 C class : special cross-linked black silicone rubber type EM 107 according to EN Screened versions available on request Marking FLAMEX SI - EN (S if screened) - voltage rating - conductor size - hazard level (ex F) - class temperature C - additionnal code (R X) - Nexans - factory code - batch number/year Colour codes Insulation : black (white or black if sheathed) Sheath : black Minimum bending radius (class 5) Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards According to : EN and 2, NF F Guide to use Cabling rules are given in EN standard. Permissible current capacities are given in EN and EN standards (see page 125) C to +120 C or - 40 C to +150 C Good chemical resistance (acids, oils, ) IRM 902 Flame retardant (EN , EN , EN , EN ) Low smoke emission and low opacity (EN ) Non corrosive and non toxic (EN , EN ) Flexible (Class 5 IEC 60228) Halogen free (EN , EN ) * Compatible textile braid may be used to reinforce insulation. 77

78 Unscreened and unsheathed flexible single core cables - FLAMEX SI EN /3kV cat F Class 120 C - Tinned copper conductor Ref table 1 EN Designation Others hazard level (HL) are available on request. Construction with braid also on request. Nominal voltage U0/U (Umax) 1.8/3 (3.6) kv CONDUCTOR Cross section ² Ø Thickness of insulation mini. Overall Ø maxi. Average weight Kg/km TINNED COPPER CONDUCTOR - CLASS 5 FLAMEX SI EN V 1.5 F 120 C FLAMEX SI EN V 2.5 F 120 C FLAMEX SI EN V 4 F 120 C FLAMEX SI EN V 6 F 120 C FLAMEX SI EN V 10 F 120 C FLAMEX SI EN V 16 F 120 C FLAMEX SI EN V 25 F 120 C FLAMEX SI EN V 35 F 120 C FLAMEX SI EN V 50 F 120 C FLAMEX SI EN V 70 F 120 C FLAMEX SI EN V 95 F 120 C FLAMEX SI EN V 120 F 120 C FLAMEX SI EN V 150 F 120 C FLAMEX SI EN V 185 F 120 C FLAMEX SI EN V 240 F 120 C FLAMEX SI EN V 300 F 120 C FLAMEX SI EN V 400 F 120 C Unscreened and unsheathed flexible single core cables - FLAMEX SI EN /3kV cat F Class 150 C - Plain copper conductor (R) Ref table 1 EN Designation CONDUCTOR Cross section ² Ø Others hazard level (HL) are available on request. Construction with braid also on request. Nominal voltage U0/U (Umax) 1.8/3 (3.6) kv Marking : additional code marking R for class 150 C in plain copper. Thickness of insulation mini. Overall Ø maxi. Average weight Kg/km PLAIN COPPER CONDUCTOR - CLASS 5 FLAMEX SI EN V 1.5 F 150 C R FLAMEX SI EN V 2.5 F 150 C R FLAMEX SI EN V 4 F 150 C R FLAMEX SI EN V 6 F 150 C R FLAMEX SI EN V 10 F 150 C R FLAMEX SI EN V 16 F 150 C R FLAMEX SI EN V 25 F 150 C R FLAMEX SI EN V 35 F 150 C R FLAMEX SI EN V 50 F 150 C R FLAMEX SI EN V 70 F 150 C R FLAMEX SI EN V 95 F 150 C R FLAMEX SI EN V 120 F 150 C R FLAMEX SI EN V 150 F 150 C R FLAMEX SI EN V 185 F 150 C R FLAMEX SI EN V 240 F 150 C R FLAMEX SI EN V 300 F 150 C R FLAMEX SI EN V 400 F 150 C R November Copyright Nexans 78

79 Unscreened and sheathed (T) flexible single core cables - FLAMEX SI EN /3kV cat F Class 120 C - Tinned copper conductor Ref table 2 EN Designation Others hazard level (HL) are available on request. Nominal voltage U0/U (Umax) 1.8/3 (3.6) kv CONDUCTOR Cross section ² Ø Insulation/Sheath Insulation nominal thickness Sheath thickness Overall Ø mini. maxi. Average weight Kg/km TINNED COPPER CONDUCTOR - CLASS 5 FLAMEX SI EN V 1.5 F 120 C T FLAMEX SI EN V 2.5 F 120 C T FLAMEX SI EN V 4 F 120 C T FLAMEX SI EN V 6 F 120 C T FLAMEX SI EN V 10 F 120 C T FLAMEX SI EN V 16 F 120 C T FLAMEX SI EN V 25 F 120 C T FLAMEX SI EN V 35 F 120 C T FLAMEX SI EN V 50 F 120 C T FLAMEX SI EN V 70 F 120 C T FLAMEX SI EN V 95 F 120 C T FLAMEX SI EN V 120 F 120 C T FLAMEX SI EN V 150 F 120 C T FLAMEX SI EN V 185 F 120 C T FLAMEX SI EN V 240 F 120 C T FLAMEX SI EN V 300 F 120 C T FLAMEX SI EN V 400 F 120 C T Unscreened and sheathed (T) flexible single core cables - FLAMEX SI EN /3kV cat F Class 150 C - Plain copper conductor (R) Ref table 2 EN Designation CONDUCTOR Cross section ² Insulation/Sheath Overall Ø PLAIN COPPER CONDUCTOR - CLASS 5 FLAMEX SI EN V 1.5 F 150 C TR FLAMEX SI EN V 2.5 F 150 C TR FLAMEX SI EN V 4 F 150 C TR FLAMEX SI EN V 6 F 150 C TR FLAMEX SI EN V 10 F 150 C TR FLAMEX SI EN V 16 F 150 C TR FLAMEX SI EN V 25 F 150 C TR FLAMEX SI EN V 35 F 150 C TR FLAMEX SI EN V 50 F 150 C TR FLAMEX SI EN V 70 F 150 C TR FLAMEX SI EN V 95 F 150 C TR FLAMEX SI EN V 120 F 150 C TR FLAMEX SI EN V 150 F 150 C TR FLAMEX SI EN V 185 F 150 C TR FLAMEX SI EN V 240 F 150 C TR FLAMEX SI EN V 300 F 150 C TR FLAMEX SI EN V 400 F 150 C TR Others hazard level (HL) are available on request. Nominal voltage U0/U (Umax) 1.8/3 (3.6) kv Marking : additional code marking R for class 150 C in plain copper. Ø Insulation nominal thickness Sheath thickness mini. maxi. Average weight Kg/km 79

80 Unscreened and unsheathed flexible single core cables - FLAMEX SI EN /6kV cat F Class 120 C - Tinned copper conductor Ref table 3 EN Designation Others hazard level (HL) are available on request. Nominal voltage U0/U (Umax) 3.6/6 (7.2) kv CONDUCTOR Cross section ² Ø Thickness of insulation mini. Overall Ø maxi. Average weight Kg/km TINNED COPPER CONDUCTOR - CLASS 5 FLAMEX SI EN V 2.5 F 120 C FLAMEX SI EN V 4 F 120 C FLAMEX SI EN V 6 F 120 C FLAMEX SI EN V 10 F 120 C FLAMEX SI EN V 16 F 120 C FLAMEX SI EN V 25 F 120 C FLAMEX SI EN V 35 F 120 C FLAMEX SI EN V 50 F 120 C FLAMEX SI EN V 70 F 120 C FLAMEX SI EN V 95 F 120 C FLAMEX SI EN V 120 F 120 C FLAMEX SI EN V 150 F 120 C FLAMEX SI EN V 185 F 120 C FLAMEX SI EN V 240 F 120 C FLAMEX SI EN V 300 F 120 C FLAMEX SI EN V 400 F 120 C Unscreened and unsheathed flexible single core cables - FLAMEX SI EN /6kV cat F Class 150 C - Plain copper conductor (R) Ref table 3 EN Designation CONDUCTOR Cross section ² Ø Others hazard level (HL) are available on request. Nominal voltage U0/U (Umax) 3.6/6 (7.2) kv Marking : additional code marking R for class 150 C in plain copper. Thickness of insulation mini. Overall Ø maxi. Average weight Kg/km PLAIN COPPER CONDUCTOR - CLASS 5 FLAMEX SI EN V 2.5 F 150 C R FLAMEX SI EN V 4 F 150 C R FLAMEX SI EN V 6 F 150 C R FLAMEX SI EN V 10 F 150 C R FLAMEX SI EN V 16 F 150 C R FLAMEX SI EN V 25 F 150 C R FLAMEX SI EN V 35 F 150 C R FLAMEX SI EN V 50 F 150 C R FLAMEX SI EN V 70 F 150 C R FLAMEX SI EN V 95 F 150 C R FLAMEX SI EN V 120 F 150 C R FLAMEX SI EN V 150 F 150 C R FLAMEX SI EN V 185 F 150 C R FLAMEX SI EN V 240 F 150 C R FLAMEX SI EN V 300 F 150 C R FLAMEX SI EN V 400 F 150 C R November Copyright Nexans 80

81 Unscreened and sheathed (T) flexible single core cables - FLAMEX SI EN /6kV cat F Class 120 C - Tinned copper conductor Ref table 5 EN Designation CONDUCTOR Cross section ² Ø Insulation/Sheath Insulation nominal thickness Sheath thickness Overall Ø mini. maxi. Average weight Kg/km TINNED COPPER CONDUCTOR - CLASS 5 FLAMEX SI EN V 2.5 F 120 C T FLAMEX SI EN V 4 F 120 C T FLAMEX SI EN V 6 F 120 C T FLAMEX SI EN V 10 F 120 C T FLAMEX SI EN V 16 F 120 C T FLAMEX SI EN V 25 F 120 C T FLAMEX SI EN V 35 F 120 C T FLAMEX SI EN V 50 F 120 C T FLAMEX SI EN V 70 F 120 C T FLAMEX SI EN V 95 F 120 C T FLAMEX SI EN V 120 F 120 C T FLAMEX SI EN V 150 F 120 C T FLAMEX SI EN V 185 F 120 C T FLAMEX SI EN V 240 F 120 C T FLAMEX SI EN V 300 F 120 C T FLAMEX SI EN V 400 F 120 C T Others hazard level (HL) are available on request. Nominal voltage U0/U (Umax) 3.6/6 (7.2) kv Unscreened and sheathed (T) flexible single core cables - FLAMEX SI EN /6kV cat F Class 150 C - Plain copper conductor (R) Ref table 5 EN Designation CONDUCTOR Cross section ² Ø Others hazard level (HL) are available on request. Nominal voltage U0/U (Umax) 3.6/6 (7.2) kv Marking : additional code marking R for class 150 C in plain copper. Insulation/Sheath Insulation nominal thickness Sheath thickness Overall Ø mini. maxi. Average weight Kg/km PLAIN COPPER CONDUCTOR - CLASS 5 FLAMEX SI EN V 2.5 F 150 C RT FLAMEX SI EN V 4 F 150 C RT FLAMEX SI EN V 6 F 150 C RT FLAMEX SI EN V 10 F 150 C RT FLAMEX SI EN V 16 F 150 C RT FLAMEX SI EN V 25 F 150 C RT FLAMEX SI EN V 35 F 150 C RT FLAMEX SI EN V 50 F 150 C RT FLAMEX SI EN V 70 F 150 C RT FLAMEX SI EN V 95 F 150 C RT FLAMEX SI EN V 120 F 150 C RT FLAMEX SI EN V 150 F 150 C RT FLAMEX SI EN V 185 F 150 C RT FLAMEX SI EN V 240 F 150 C RT FLAMEX SI EN V 300 F 150 C RT FLAMEX SI EN V 400 F 150 C RT

82 Unsheathed extra-flexible reinforced single core cables - FLAMEX SI EN /6kV cat F Class 120 C - Tinned copper conductor Class 6 (X types) Ref table 4 EN Designation CONDUCTOR Cross section ² Others hazard level (HL) are available on request. Nominal voltage U0/U (Umax) 3.6/6 (7.2) kv Marking : additional code marking X for core class 6. Ø Insulation/Braid Insulation nominal thickness Reinforced braid for insulation Approx. thickness Overall Ø mini. maxi. Average weight Kg/km TINNED COPPER CONDUCTOR - CLASS 6 FLAMEX SI EN V 50 F 120 C X FLAMEX SI EN V 70 F 120 C X FLAMEX SI EN V 95 F 120 C X FLAMEX SI EN V 120 F 120 C X FLAMEX SI EN V 150 F 120 C X FLAMEX SI EN V 185 F 120 C X Unsheathed extra-flexible reinforced single core cables - FLAMEX SI EN /6kV cat F Class 150 C - Plain copper conductor Class 6 (RX types) Ref table 4 EN Designation Others hazard level (HL) are available on request. Nominal voltage U0/U (Umax) 3.6/6 (7.2) kv Marking : additional code marking R for class 150 C in plain copper and X for core class 6. Screened versions available on request. CONDUCTOR Cross section ² Ø Insulation/Braid Insulation nominal thickness Reinforced braid for insulation Approx. thickness Overall Ø NB : At the date of printing this catalogue, EN standard is still under development. This catalogue shows a general description of products whose characteristics are not contractual in any way whatsoever. Nexans reserves the right to change specifications without prior notice. mini. maxi. Average weight Kg/km PLAIN COPPER CONDUCTOR - CLASS 6 FLAMEX SI EN V 50 F 150 C RX FLAMEX SI EN V 70 F 150 C RX FLAMEX SI EN V 95 F 150 C RX FLAMEX SI EN V 120 F 150 C RX FLAMEX SI EN V 150 F 150 C RX FLAMEX SI EN V 185 F 150 C RX November Copyright Nexans 82

83 NF F Flexible HFFR, low and high temperature power cables 83

84 NF F properties Mechanical properties Test Standards NF F Tensile strength NF F Pass Elongation NF F > 100 % Ageing NF F Pass Oil, acid, alkali behaviours NF F Pass Ozone NF F Pass Electrical properties Test Standards NF F Transversal withstand voltage NF F Pass No breakdown Insulation resistance NF F R 20 > 200 M Ω km R 60 > 20 M Ω km Fire properties Test Standards NF F Flame and fire propagation Smoke density Halogen content PH (smoke corrosivity ) NF F NF C /C1 and C2 (class C according to NF F ) IEC and IEC cat. C BS 6853 table 13 cat. Ia EN NF F BS 6853 IEC NF F IEC NF C , EN NF F , EN , EN /2-3 NF C IEC NF C Pass Pass 0% ph >5 84

85 Applications Strictly halogen free, these cables are also fire retardant, low smoke fume and are recoended for high temperature applications in railway vehicles (locomotives, trains, trolley busses...). A 140 C conductor temperature is allowed for a hours cumulative working time. NF F HIGH TEMPERATURE Flexible single core cables Y..S type Conductor class temperature : +120 C/+140 C Y 3000 S volts Construction 1- Conductor Flexible tinned copper- class 5 IEC Separator Polyester tape 3- Insulation Silicone halogen free rubber Colour: black Marking Y 3000 S - section - NF F Nexans - factory code - batch number/year Minimum bending radius Dynamic use : 5 to 8 x outer diameter Static use : 4 x outer diameter Standards According to : NF F , NF F Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +135 C Good resistance to UV and humidity Good Good Fire retardant Low resistance to chemical (NF C /C1, smoke impacts resistance IEC , emission (acids, oils, ) EN 50266) (IEC ) Non corrosive and non toxic (IEC and EN 50267) Flexible (Class 5 IEC 60228) Halogen free 85

86 Characteristics Cables (²) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Minimum Overall Ø () Maximum overall Ø () Y 3000 S Permissible current rating (A) Approx. Weight (kg/km) Electrical test: V - 50 Hz - 5 mn Current data are indicated for continuous duty operation and apply to maximum conductor - temperature : 140 C - ambient temperature : 30 C To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test Smoke emission : class F0 means IF<5. November Copyright Nexans 86

87 Part 3 Jumper cables for rolling stock 87

88 Applications Nexans produces a complete range of standard or customized jumper cables for power and data transmission outside trains and inside subways and tramways. We manufacture 2 jumper cable types : to supply power in each coach, to transmit information between coaches and between chassis and bogie inside a coach. Standard and customized jumper cables Extra-flexible cables Advantages Designed to conform to the railway standards, these halogen free cables are intended for applications where an extra-flexibility combined with flame and fire retardancy is required. Nexans jumper cables show an excellent mechanical resistance to abrasion, tensile strength and cut through, but also a very good resistance to chemical agents. Main characteristics Jumper cables are available in every type of construction according to customer specifications: - with single and multicore (unscreened and unsheathed and/or screened and sheathed), - with coaxial or data bus cables, - with optical elements. Very high flexibility level (class 6 stranded conductor) High reliability : flex life guarantee >1million cycles, Excellent mechanical and chemical resistance, Operating voltage: from 250 to 3000 volts (power). Standards and specifications Jumper cables strictly conform to the following standards: IEC Cat. C, NFC C1/C2, BS 6853 table 13 Cat Ia, EN , VDE 0472 Teil 804 (fire performance). All internal insulation of low voltage wires meet NFF 63808, EN 50306, NFC 20902/1 & 2/2-1, NFF 16101Class F0 C, IEC 60754/2 EN ( EN 50306), NFC They also strictly conform to requirements linked to external sheath : NFF (low smoke emission & fire performance) or NFF Flex life guarantee In order to guarantee more than 1 million flex cycles, we have developed our own test equipment. Each Jumper cable is tested to simulate all specific movements endured during operation. The complex movements are controlled on two horizontal and perpendicular axes and can be customized according to specific client needs. 88

89 Part 3-1 Extra-flexible HFFR standard jumper cables For general properties of NF F , NF F and NF F standards, see part 2. 89

90

91 Applications Strictly halogen free, these cables are also fire retardant, low smoke fume and are recoended for mobile links between car or car-bogies (jumpers). A 105 C conductor temperature is allowed for a hours cumulative working time. They can also be used for general power applications. NF F EXTRA-FLEXIBLE Single core cables Standard wall insulation Y..SS type Conductor class temperature : +90 C/+105 C Y 1500 SS 1500 volts Construction 1- Conductor Extra-flexible tinned copper- class 6 IEC Optional separator tape 3- Insulation Special halogen free compound colour : black Marking Y 1500 SS - section - NF F Nexans - factory code - batch number/year Minimum bending radius (in accordance with NF F standard) Dynamic use : 4 to 8 x outer diameter Static use : 3 x outer diameter Standards According to : NF F , NF F 16101, BS Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity Good resistance to impacts Good chemical resistance (acids, oils, ) Fire retardant Low (NF C /C1, smoke IEC , emission EN 50266) (IEC ) Non corrosive and non toxic (IEC and EN 50267) Extra- Flexible (Class 6 IEC 60228) Halogen free 91

92 Characteristics Cables (²) Core Ø () Insulation thickness () mini. () Y 1500 SS Overall Ø maxi. () Approx. Weight (kg/km) Max. resistance of core at 20 C (ohms/km) To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test Smoke emission : class F0 means IF<5. November Copyright Nexans 92

93 Applications Strictly halogen free, these cables are also fire retardant, low smoke fume and are recoended for mobile links between car or car-bogies (jumpers). A 140 C conductor temperature is allowed for a hours cumulative working time. They can also be used for general power applications. NF F EXTRA-FLEXIBLE, HIGH TEMPERATURE REINFORCED single core cables Standard wall insulation Z..SS type Conductor class temperature : +120 C/+140 C Z 3000 SS volts Construction 1- Conductor Extra-flexible tinned copper- class 6 IEC Optional separator tape Polyester tape 3- Insulation Silicon halogen free rubber 4- Mechanical reinforcement Textile Braid 5- Sheath Silicone halogen free rubber Colour : Black Marking NF F Z3000 SS - section - Nexans - factory code - batch number/year Minimum bending radius Dynamic use : 4 to 8 x outer diameter Static use : 3 x outer diameter Standards According to : NF F , NF F Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +135 C Good resistance to UV and humidity Good Good Fire retardant Low resistance to chemical (NF C /C1, smoke impacts resistance IEC , emission (acids, oils, ) EN 50266) (IEC ) Non corrosive and non toxic (IEC and EN 50267) Extra- Flexible (Class 6 IEC 60228) Halogen free 93

94 Characteristics Cables (²) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Minimum overall Ø () Maximum overall Ø () Z 3000 SS Permissible current rating (A) Approx. Weight (kg/km) Electrical test: V - 50 Hz - 5 mn Current data are indicated for continuous duty operation and apply to maximum conductor - temperature : 140 C - ambient temperature : 30 C To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test Smoke emission : class F0 means IF<5. November Copyright Nexans 94

95 Applications Fuel resistant and fire retardant cables for rolling stock. These cables are recoended for mobile links between car or car-bogies (jumpers). They have an excellent resistance to oil and fuel. A 105 C conductor temperature is allowed for a hours cumulative working time. Construction 1- Core Extra-flexible tinned copper Class 6 IEC Insulation CSP rubber compound colour : black They can also be used for general power applications. NF F EXTRA-FLEXIBLE, FUEL RESISTANT Single core cables Standard wall insulation Y..SS types Conductor class temperature : +90 C/+105 C Y 500 SS, Y 1500 SS 500 to 1500 volts 1 2 Marking Y voltage SS - section - NF F Nexans - factory code - batch number/year Minimum bending radius Dynamic use : 4 to 8 x outer diameter Static use : 3 x outer diameter Standards NF F Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity High mechanical performance and good resistance to impacts Good chemical resistance (acids, oils, ) Fire retardant (NF C /C1) Extra- Flexible (Class 6 IEC 60228) 95

96 Characteristics Cables (²) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Ø Max. () Y 500 SS Approx. Weight (kg/km) Ø Max. () Y 1500 SS Approx. Weight (kg/km) Other cross sections on request. To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, IRM 903 fuel, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test. November Copyright Nexans 96

97 Applications Fuel resistant and fire retardant cables for rolling stock. These cables are recoended for mobile links between car or car-bogies (jumpers). They have an excellent resistance to oil and fuel. A 105 C conductor temperature is allowed for a hours cumulative working time. Construction 1- Core Extra-flexible tinned copper Class 6 IEC Insulation CSP rubber compound colour : black 3- Sheath CSP rubber compound colour : black They can also be used for general power applications. NF F EXTRA-FLEXIBLE, FUEL RESISTANT Reinforced single core cables Standard wall insulation Z..SS type Conductor class temperature : +90 C/+105 C Z 1500 SS 1500 volts Marking Z 1500 SS - section - NF F Nexans - factory code - batch number/year Minimum bending radius Dynamic use : 4 to 8 x outer diameter Static use : 3 x outer diameter Standards NF F Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity High mechanical performance and good resistance to impacts Good chemical resistance (acids, oils, ) Fire retardant (NF C /C1) Extra- Flexible (Class 6 IEC 60228) 97

98 Characteristics Cables (²) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Maximum Ø () Z 1500 SS Approx. Weight (kg/km) To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, IRM 903 fuel, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test. November Copyright Nexans 98

99 Applications Fuel resistant and fire retardant cables for rolling stock. These cables are recoended for mobile links between car or car-bogies (jumpers). They have an excellent resistance to oil and fuel. A 105 C conductor temperature is allowed for a hours cumulative working time. Construction 1- Conductor Extra-flexible tinned copper Class 6 IEC Insulation CSP rubber compound colour : black 3- Separating tape 4- Sheath CSP rubber compound colour : black They can also be used for general power applications. NF F EXTRA-FLEXIBLE, FUEL RESISTANT MULTICORE VERSION Standard wall insulation RY..SSO type Conductor class temperature : +90 C/+105 C RY 500 SSO 500 volts Marking RY 500 SSO - section - NF F Nexans - factory code - batch number/year Core identification by printed numbers. Minimum bending radius Dynamic use : 4 to 8 x outer diameter Static use : 3 x outer diameter Standards NF F Guide to use Cabling rules are given in NF F standard. Permissible current capacities are given in NF F standard (see page 122) C to +85 C Good resistance to UV and humidity High mechanical performance and good resistance to impacts Good chemical resistance (acids, oils, ) Fire retardant (NF C /C1) Extra- Flexible (Class 6 IEC 60228) 99

100 Characteristics Cables (²) Conductor Approx. Ø () Max. resistance of core at 20 C (ohms/km) Maximum Ø () RY 500 SSO Approx. Weight (kg/km) 61 x x x To meet hard conditions in rolling stock application; materials must have good mechanical properties, good resistance to ozone, IRM 902 mineral oil, IRM 903 fuel, acids and alkalis. In NF F standard, these rolling stock cables are classified: Fire performance : class C The burnt length must be lower than 300 after NF C n 2 test. November Copyright Nexans 100

101 Part 3-2 Customized jumper cables 101

102

103 Applications COMPOSITE & MULTICORE JUMPER CABLES Nexans produces a complete range of customized jumper cables for power and data transmission. Extra-flexible cables Power and data applications Main characteristics Jumper cables are available in every type of construction according to customer specifications: - with single and multicore (unscreened and unsheathed and/or screened and sheathed), - with coaxial or data bus cables, - with optical elements. Very high flexibility level (class 6 stranded conductor) High reliability : flex life guarantee >1million cycles, Excellent mechanical and chemical resistance, Operating voltage: from 250 to 3000 volts (power). Flex life guarantee In order to guarantee more than 1 million flex cycles, we have developed our own test equipment. Each Jumper cable is tested to simulate all specific movements endured during operation. The complex movements are controlled on two horizontal and perpendicular axes and can be customized according to specific client needs. Standards and specifications Jumper cables strictly conform to the following standards: IEC Cat. C, NFC C1/C2, BS 6853 table 13 Cat Ia, EN , VDE 0472 Teil 804 (fire performance). All internal insulation of low voltage wires meet NFF 63808, EN 50306, NFC 20902/1 & 2/2-1, NFF 16101Class F0 C, IEC 60754/2 EN ( EN 50306), NFC They also strictly conform to requirements linked to external sheath : NFF (low smoke emission & fire performance) or NFF C to +105 C Good resistance to UV and humidity Screened versions High mechanical performance and good resistance to impacts Good chemical resistance (acids, oils, ) Flame and fire retardant (NF C / C1 & C2 and IEC Cat. C) Low smoke emission (IEC ) Non corrosive and non toxic (IEC ) Extraflexible Halogen free (depending on the version) 103