Gexol. Gexol. The Global Cable Solutions Company. Designed for safe, reliable performance in the harshest oil and gas operating environments
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1 Gexol Gexol World Class World Class Designed for safe, reliable performance in the harshest oil and gas operating environments Power Control Instrument VFD The Global Cable Solutions Company
2 Gexol World Class Index Severe Cold Durability Exceeds CSA Cold Bend / Cold Impact (-0 C/-35 C) Flame Retardant Certified to IEC 9-3 (33-3A) and IEEE 580 Assemblies Ester Based Mud Resistant Cable General Information Ampacity Ratings... Bend Radius... Hawke Gland Types... Gexol Cable Stranding Profile... Drilling Mud Resistant Fastest Lead Times Standard - 8 weeks Emergency - weeks Best On Time Delivery Rate (99%+ in the last months)* Highest Ampacity Ratings DNV: 95 C ABS: 00 C Lloyd s: 95 C Extremely Flexible Oil Resistant *Visit for our most current on time delivery rate Instrumentation Cable Individually Shielded Pairs... 5 Individually Shielded Triads... 7 Multi-Conductor Control Cable...3- Power Cable...3- Single Conductor... 3 Two Conductor... 5 Three Conductor... 7 Four Conductor... 9 Five Conductor.... Type MMV Medium Voltage Power Cable...-7 Type VFD Power Cable AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application. Gexol is a registered trademark of AmerCable Incorporated. Registered in the U.S. Patent and Trademark Office. 00 AmerCable Incorporated
3 Gexol Insulated are the industry s standard for premium power, control and instrumentation performance. Gexol cables prove their value daily in the punishing operating environments of offshore drilling and petroleum facilities around the world. Offshore applications challenge cable construction with relentless heat, vibration, salt corrosion, drilling mud and mechanical stress. And reliability is a huge issue because it s a long, long way to the nearest cable warehouse. You can depend on Gexol Insulated Oil & Gas cables for safe, reliable performance in the harshest operating conditions. Ampacity Ratings 0 C (Free Air) Ratings Based on IEEE Std for isolated cables in free air with full sun, ft/s air movement, and a 5 C ambient. 0 C Ratings Based on IEEE Std. 5 with a 5 C ambient and arranged in a single bank per hanger. For those instances where cable must be double banked, the 0 C ampacities should be multiplied by C Ratings Based on IEEE Std. 5 with a 5 C ambient and arranged in a single bank per hanger. For those instances where cable must be double banked, the 00 C ampacities should be multiplied by C Ratings Based on Table /3C.0 of the 997 ABS MODU rules and a 5 C ambient. Ampacities for four conductor cables are based on one conductor not acting as a normal current-carrying conductor (e.g., grounded neutral or grounding conductor). Bend Radius Unarmored Armored Armored & Sheathed IEEE 5 X Diameter 8X Diameter 8X Diameter IEC 9 <" (5mm) X Diameter 8X Diameter x Diameter >" (5mm) X Diameter Transport <" (5mm) X Diameter X Diameter Canada X Diameter >" (5mm) X Diameter Diameter Conversion (inches to millimeters): Multiply by 5. Hawke Gland Types Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone &
4 Gexol Insulated Power, Control and Instrumentation Cable Stranding Profile Individual Closest Equivalent Uninsulated Size Number Strand Dia. IEEE 5 Metric Size Conductor AWG/kcmil of Strands (inches) Std. Size (mm) Dia. (inches) /0 /0 3/0 / Severe Cold Durability Exceeds CSA Cold Bend / Cold Impact (-0 C/-35 C) Flame Retardant Certified to IEC 9-3 (33-3A) and IEEE 580 Drilling Mud Resistant Oil Resistant
5 37-0 Single Conductor Power Cable Gexol Insulated Extremely Flexible kv Rated 0 C Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Aluminum or tinned copper available by request. Ratings & Approvals 0 C Temperature Rating American Bureau of Shipping (ABS) 99-BT5905-X Transport Canada Det Norske Veritas (DNV) E-9, E-388, E-390, E-39 Lloyd s Register of Shipping (LRS) 9/0333 (E) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 Other certifications pending Insulation/Jacket GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA V/IEC 000V. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Application Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. Features High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class Division, and Zone environments (armored and sheathed). Optional braid armor of bronze, aluminum or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & www. amercable.com marine@amercable.com 3
6 37-0 Single Conductor Power Cable Gexol Insulated Extremely Flexible kv Rated 0 C Flexible Power Cable Single Conductor Armored and Unarmored Armored (B) Sheath (BS) Size Nominal Inductive Voltage Drop Nominal Nominal Inductive Voltage Drop DC Resistance AC Resistance at Ampacity AWG/ Part No. Diameter Weight Reactance at 0 C Diameter Weight Diameter Weight Reactance at 0 C at 5 C 0 C, 0 Hz Free Air kcmil mm 37-0 (inches) (lbs/mft.) (Ohms/000 ft.) (Volts/Amp/000 ft.) (inches) (lbs/mft.) (inches) (lbs/mft.) (Ohms/000 ft.) (Volts/Amp/000 ft.) (Ohms/000 ft.) (Ohms/000 ft.) 0 C 0 C 00 C 95 C / / / / BS Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance Armor Requirement BS armored & sheathed Blank no armor Specific Cable Number (from charts) AmerCable Gexol Oil & Gas Prefix Ordering Gexol Example: Single conductor power cable kv 00% 535 kcmil bronze armored & sheathed See page for Stranding Profile GEXOL is a registered trademark of AmerCable Incorporated Manufactured by AmerCable Incorporated Fax: West Little York Bldg. # Suite #00 Houston, TX 770 www. amercable.com v8.0.
7 37-0 Two Conductor Power Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color code: Black-White Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals 0 C Temperature Rating American Bureau of Shipping (ABS) 99-BT5905-X Transport Canada Det Norske Veritas (DNV) E-9, E-388, E-390, E-39 Lloyd s Register of Shipping (LRS) 9/0333 (E) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 Other certifications pending Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Aluminum or tinned copper available by request. Application Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. Features High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class Division, and Zone environments (armored and sheathed). Optional braid armor of bronze, aluminum or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & www. amercable.com marine@amercable.com 5
8 37-0 Two Conductor Power Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C Flexible Power Cable Two Conductor Armored and Unarmored Armored (B) Sheath (BS) Size Nominal Nominal Nominal AC Resistance Inductive Voltage Drop AWG/ Part No. Diameter Weight Diameter Weight Diameter Weight DC Resistance at 0 C, 0 Hz Reactance 0 C Ampacity kcmil mm 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) 5 C (Ohms/000 ft.) (Ohms/000 ft.) (Ohms /000 ft.) (Volts/Amp/000 ft.) 0 C 00 C 95 C / / Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance See page for Stranding Profile BS Armor Requirement BS armored & sheathed Blank no armor Specific Cable Number (from charts) AmerCable Gexol Oil & Gas Prefix Ordering Gexol Example: conductor power cable 0./kV # AWG bronze armored & sheathed GEXOL is a registered trademark of AmerCable Incorporated Manufactured by AmerCable Incorporated Fax: West Little York Bldg. # Suite #00 Houston, TX 770 www. amercable.com
9 37-0 Three Conductor Power Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color code: Black-White-Red Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals 0 C Temperature Rating American Bureau of Shipping (ABS) 99-BT5905-X Transport Canada Det Norske Veritas (DNV) E-9, E-388, E-390, E-39 Lloyd s Register of Shipping (LRS) 9/0333 (E) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 Other certifications pending Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Aluminum or tinned copper available by request. An uninsulated ground conductor may be incorporated on a make-to-order basis. Application Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. Features High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class Division, and Zone environments (armored and sheathed). Optional braid armor of bronze, aluminum or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & www. amercable.com marine@amercable.com 7
10 37-0 Three Conductor Power Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C 8 Flexible Power Cable Three Conductor Armored and Unarmored Armored (B) Sheath (BS) Size Nominal Nominal Nominal AC Resistance Inductive Voltage Drop Opt. Uninsulated AWG/ Part No. Diameter Weight Diameter Weight Diameter Weight DC Resistance at 0 C, 0 Hz Reactance 0 C Grounding Cond. Ampacity kcmil mm 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) 5 C (Ohms/000 ft.) (Ohms/000 ft.) (Ohms /000 ft.) (Volts/Amp/000 ft.) Size AWG 0 C 00 C 95 C / / / / BS G Ordering Gexol Example: 3 conductor power cable 0./kV bronze armored & sheathed with ground Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance Ground Conductor G with ground Blank no ground Armor Requirement BS armored & sheathed Blank no armor Specific Cable Number (from charts) AmerCable Gexol Oil & Gas Prefix See page for Stranding Profile GEXOL is a registered trademark of AmerCable Incorporated Manufactured by AmerCable Incorporated Fax: West Little York Bldg. # Suite #00 Houston, TX 770 www. amercable.com
11 37-0 Four Conductor Power Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color code: Black-White-Red-Green Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals 0 C Temperature Rating American Bureau of Shipping (ABS) 99-BT5905-X Transport Canada Det Norske Veritas (DNV) E-9, E-388, E-390, E-39 Lloyd s Register of Shipping (LRS) 9/0333 (E) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 Other certifications pending Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Aluminum or tinned copper available by request. An uninsulated ground conductor may be incorporated on a make-to-order basis. Application Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. Features High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class Division, and Zone environments (armored and sheathed). Optional braid armor of bronze, aluminum or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & www. amercable.com marine@amercable.com 9
12 37-0 Four Conductor Power Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C 0 Flexible Power Cable Four Conductor Armored and Unarmored Armored (B) Sheath (BS) Size Nominal Nominal Nominal AC Resistance Inductive Voltage Drop Opt. Uninsulated AWG/ Part No. Diameter Weight Diameter Weight Diameter Weight DC Resistance at 0 C, 0 Hz Reactance 0 C Grounding Cond. Ampacity kcmil mm 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) 5 C (Ohms/000 ft.) (Ohms/000 ft.) (Ohms /000 ft.) (Volts/Amp/000 ft.) Size AWG 0 C 00 C 95 C / / / / BS G Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance Ground Conductor G with ground Blank no ground Armor Requirement BS armored & sheathed Blank no armor Specific Cable Number (from charts) AmerCable Gexol Oil & Gas Prefix Ordering Gexol Example: conductor power cable 0./kV # AWG bronze armored & sheathed with ground See page for Stranding Profile GEXOL is a registered trademark of AmerCable Incorporated Manufactured by AmerCable Incorporated Fax: West Little York Bldg. # Suite #00 Houston, TX 770 www. amercable.com
13 37-0 Five Conductor Power Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C Conductors Soft annealed flexible stranded tinned copper per IEEE 580 Table. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Aluminum or tinned copper available by request. Ratings & Approvals 0 C Temperature Rating American Bureau of Shipping (ABS) 99-BT5905-X Transport Canada Det Norske Veritas (DNV) E-9, E-388, E-390, E-39 Lloyd s Register of Shipping (LRS) 9/0333 (E) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 Other certifications pending Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color code: Black-White-Red- Green-Orange Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Application Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. Features High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class Division, and Zone environments (armored and sheathed). Optional braid armor of bronze, aluminum or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & www. amercable.com marine@amercable.com
14 37-0 Five Conductor Power Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C Flexible Power Cable Five Conductor Armored and Unarmored Armored (B) Sheath (BS) Size Nominal Nominal Nominal AC Resistance Inductive Voltage Drop AWG/ Part No. Diameter Weight Diameter Weight Diameter Weight DC Resistance at 0 C, 0 Hz Reactance 0 C Ampacity kcmil mm 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) 5 C (Ohms/000 ft.) (Ohms/000 ft.) (Ohms /000 ft.) (Volts/Amp/000 ft.) 0 C 00 C 95 C / / / Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance BS Armor Requirement BS armored & sheathed Blank no armor Specific Cable Number (from charts) AmerCable Gexol Oil & Gas Prefix Ordering Gexol Example: 5 conductor power cable 0./kV # AWG bronze armored & sheathed See page for Stranding Profile GEXOL is a registered trademark of AmerCable Incorporated Manufactured by AmerCable Incorporated Fax: West Little York Bldg. # Suite #00 Houston, TX 770 www. amercable.com
15 37-0 Multi-Conductor Control Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C Conductors Soft annealed flexible stranded tinned copper per IEEE 580 Table. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Color code: IEEE 580 Table Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Color code: IEEE 580 Table Ratings & Approvals 0 C Temperature Rating American Bureau of Shipping (ABS) 99-BT5905-X Transport Canada Det Norske Veritas (DNV) E-9, E-388, E-390, E-39 Lloyd s Register of Shipping (LRS) 9/0333 (E) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 Other certifications pending Insulation GEXOL cross-linked, flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Aluminum or tinned copper available by request. Application Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. Features High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class Division, and Zone environments (armored and sheathed). Optional braid armor of bronze, aluminum or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & www. amercable.com marine@amercable.com 3
16 37-0 Multi-Conductor Control Cable Gexol Insulated Extremely Flexible 0./kV Rated 0 C Flexible Control Cable Multi-Conductor Armored and Unarmored Armored (B) Sheath (BS) Nominal Nominal Nominal Size Number of Part No. Diameter Weight Diameter Weight Diameter Weight Ampacity AWG Conductors 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) 0 C 00 C 95 C Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance See page for Stranding Profile Ordering Gexol Example: Multi-Conductor control cable 0./kV # AWG bronze armored & sheathed AmerCable Gexol Oil & Gas Prefix BS Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor GEXOL is a registered trademark of AmerCable Incorporated Manufactured by AmerCable Incorporated Fax:
17 37-0 Shielded Pairs Instrumentation Cable Gexol Insulated Extremely Flexible Individually Shielded Pairs 0./kV Rated 0 C Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Aluminum or tinned copper available by request. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals 0 C Temperature Rating American Bureau of Shipping (ABS) 99-BT5905-X Transport Canada Det Norske Veritas (DNV) E-9, E-388, E-390, E-39 Lloyd s Register of Shipping (LRS) 9/0333 (E) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 Other certifications pending Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Pairs Each pair is twisted with a bare tinned drain wire. Each pair is shielded with polyester-backed aluminum foil tape to afford 00% coverage. Pair to pair isolation plus overall shield is provided. Pair color code: Black-White Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Cable available with blue jacket or stripe to signify intrinsically safe circuit. www. amercable.com marine@amercable.com Application Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. Features High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class Division, and Zone environments (armored and sheathed). Optional braid armor of bronze, aluminum or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & GEXOL is a registered trademark of AmerCable Incorporated 5
18 37-0 Shielded Pairs Instrumentation Cable Gexol Insulated Extremely Flexible Individually Shielded Pairs 0./kV Rated 0 C Flexible Instrumentation Cable Individually Shielded Pairs #8 Pairs Capacitance (nf/000 feet) = 8 Inductance (mh/000) = 0. Resistance (Ohms/000 feet) = 7. (@ 0 C) Armored and Unarmored Armored (B) Sheath (BS) Nominal Nominal Nominal Size Number of Part No. Diameter Weight Diameter Weight Diameter Weight AWG Pairs 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance VALUES: # Pairs Capacitance (nf/000 feet) = 3 Inductance (mh/000) = 0.0 Resistance (Ohms/000 feet) =.5 (@ 0 C) See page for Stranding Profile # Pairs Capacitance (nf/000 feet) = 37 Inductance (mh/000) = 0.9 Resistance (Ohms/000 feet) =.85 (@ 0 C) GEXOL is a registered trademark of AmerCable Incorporated Ordering Gexol Example: Instrumentation cable 0./kV # AWG bronze armored & sheathed AmerCable Gexol Oil & Gas Prefix BS Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor Manufactured by AmerCable Incorporated Fax:
19 37-0 Shielded Triads Instrumentation Cable Gexol Insulated Extremely Flexible Individually Shielded Triads 0./kV Rated 0 C Insulation GEXOL cross-linked, flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Aluminum or tinned copper available by request. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals 0 C Temperature Rating American Bureau of Shipping (ABS) 99-BT5905-X Transport Canada Det Norske Veritas (DNV) E-9, E-388, E-390, E-39 Lloyd s Register of Shipping (LRS) 9/0333 (E) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 Other certifications pending GEXOL is a registered trademark of AmerCable Incorporated Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Triads Each triad is twisted with a bare tinned drain wire. Each triad is shielded with polyester-backed aluminum foil tape to afford 00% coverage. Triad to triad isolation plus overall shielding is provided. Triad color code: Black-White-Red Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Cable available with blue jacket or stripe to signify intrinsically safe circuit. www. amercable.com marine@amercable.com Application Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. Features High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class Division, and Zone environments (armored and sheathed). Optional braid armor of bronze, aluminum or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & 7
20 37-0 Shielded Triads Instrumentation Cable Gexol Insulated Extremely Flexible Individually Shielded Triads 0./kV Rated 0 C Flexible Instrumentation Cable Individually Shielded Triads Armored and Unarmored Armored (B) Sheath (BS) Nominal Nominal Nominal Size Number of Part No. Diameter Weight Diameter Weight Diameter Weight AWG Triads 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance See page for Stranding Profile VALUES: #8 Triads Capacitance (nf/000 feet) = 8 Inductance (mh/000) = 0. Resistance (Ohms/000 feet) = 7. (@ 0 C) # Triads Capacitance (nf/000 feet) = 3 Inductance (mh/000) = 0.0 Resistance (Ohms/000 feet) =.5 (@ 0 C) Ordering Gexol Example: Instrumentation cable 0./kV #8 AWG bronze armored & sheathed AmerCable Gexol Oil & Gas Prefix BS Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor 8 GEXOL is a registered trademark of AmerCable Incorporated Manufactured by AmerCable Incorporated Fax:
21 37-0VFD Type VFD Power Cable Gexol Insulated Three Conductor kv Rated 0 C Power Conductors (x3) Soft annealed flexible stranded tinned copper per IEEE 580 Table. Insulation (kv) Gexol cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color: Gray with printed phase I.D. (Black-White-Red) Gexol is flexible and has a low capacitance for superior performance in VFD applications! Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Aluminum or tinned copper available by request. Ground Conductors (x3) Soft annealed flexible stranded tinned copper per IEEE 580 Table. Gexol insulation sized per UL 77. Color: Green Shield Overall tinned copper braid plus aluminum/ polyester tape providing 00% coverage. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals 0 C Temperature Rating American Bureau of Shipping (ABS): 99-BT5905-X Transport Canada: Det Norske Veritas (DNV): E-9, E-388, E-390, E-39 Lloyd s Register of Shipping (LRS): 9/0333 (E) NVE: 95/9, FAL UL Listed as Marine Shipboard Cable: (E) UL Listed as Type TC (E39) available by request United States Coast Guard: November, 987 / 930 Other certifications pending Application A flexible, braid and foil shielded, kv power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Features Specially engineered cable design produces a longer cable life in VFD applications. Overall braid and foil shield provides 00% coverage containing VFD EMI emissions. Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. Gexol s lower dielectric constant (standard XLPEs, EPRs and other Type P insulation materials have higher dielectric constants) reduces reflected wave peak voltage magnitudes. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. kv insulation thickness resists the repetitive x voltage spikes from 00V VFDs and reduces drive over current trip problems due to cable charging current. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class Division, and Zone environments (armored and sheathed). Optional braid armor of bronze, aluminum or tinned copper. www. amercable.com marine@amercable.com 9
22 37-0VFD Type VFD Power Cable Gexol Insulated Three Conductor kv Rated 0 C Unarmored Armored Armored & Sheathed (BS) Size Nominal Weight Nominal Weight Nominal Weight Green Insulated AWG/ Part No. Diameter Per Part No. Diameter Per Part No. Diameter Per Grounding Conductor (x3) Ampacity kcmil 37-0 Inches* 000 Ft Inches* 000 Ft Inches* 000 Ft. Size (AWG) 0 C 00 C 95 C 75 C -508VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD.5 0-3BSVFD VFD.5-3BVFD.7 8-3BSVFD VFD BVFD BSVFD /0-3VFD BVFD BSVFD /0-37VFD BVFD BSVFD /0-39VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD BSVFD VFD BVFD BSVFD *Cable diameters are subject to a +/- 5% manufacturing tolerance See page for Stranding Profile GEXOL is a registered trademark of AmerCable Incorporated Gexol is flexible and has a low capacitance for superior performance in VFD applications! VFD Cable Ampacity Ratings 0 C Ratings Based on IEEE Std. 5 with a 5 C ambient and arranged in a single bank per hanger. For those instances where cable must be double banked, the 0 C ampacities should be multiplied by C Ratings Based on IEEE Std. 5 with a 5 C ambient and arranged in a single bank per hanger. For those instances where cable must be double banked, the 00 C ampacities should be multiplied by C Ratings Based on -3-/Table 0 of the 00 ABS MODU rules and a 5 C ambient. 75 C Ratings Based on Table B.30. of the 005 NEC for cables in raceway and a 30 C ambient. 0 Manufactured by AmerCable Incorporated Fax:
23 37-05 Type MMV Medium Power Cable Single Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C Multi-Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C Conductors Soft annealed flexible stranded tinned copper per IEEE 580 Table. Insulation Extruded thermosetting 90 C Ethylene Propylene Rubber (EPR), meeting UL 309 (Type E), IEEE 580 (Type E), ICEA S-8-5 and UL 07. Metallic Shield Composite shield consisting of 0.0" tinned copper braided with nylon providing 0% copper Shielded coverage meeting UL 309, IEEE Std. 580, ICEA S-8-5 and UL 07. The nylon is colored for easy phase identification (three conductor = black, blue, red) without the need to remove the shield to find an underlying colored tape. Ratings & Approvals UL Listed as Marine Shipboard Cable (E) American Bureau of Shipping (ABS) Det Norske Veritas (DNV) Pending Lloyd s Register of Shipping (LRS) Pending 90 C Temperature Rating Voltage Rating 5kV to 5kV (5kV available on request) Termination Kits AmerCable recommends Raychem s HVT series terminations for single conductor constructions and HVT-M series terminations for multi-conductor constructions. Conductor Shield A combination of semi-conducting tape and extruded thermosetting semi-conducting material meeting UL 309, IEEE 580, ICEA S-8-5 and UL07. Insulation Shield Semi-conducting tape, with overlap, for fast and easy termination meeting UL 309, IEEE 580, ICEA S-8-5 and UL 07. Grounding Conductor (optional) One uninsulated soft annealed flexible stranded tinned copper conductor per ASTM B 33 and sized according to Table. of UL 07. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309, IEEE 580, ICEA S-8-5 and UL 07. Colored jackets for signifying different voltage levels are also available on special request (ie. yellow = 5kV, orange = 8kV and red = 5kV). Armor (optional) (Optional) 0.0" bronze braid providing 88% minimum coverage meeting UL 309 and IEEE Std Sheath (optional) A black, arctic grade, flame retardant, oil, abrasion, chemical, and sunlight resistant thermosetting compound meeting UL 309, IEEE 580, ICEA S-8-5 and UL 07. Colored jackets for signifying different voltage levels is also available on special request (ie. yellow = 5kV, orange = 8kv and red = 5kV). Applications AmerCable s Type MMV marine medium voltage cables are for use aboard commercial ships, mobile offshore drilling units (MODUs), and fixed or floating offshore facilities. Features These cables utilize flexible stranded conductors, braided shields and a braided armor (when armored) which make them very suitable for applications involving repeated flexing and high vibration. These cables have a small minimum bending radius (xod for unarmored cables and 8xOD for armored cables) for easy installation. Optional uninsulated grounding conductors sized per UL 07. The increased flexibility of this cable allows for termination of one end and coiling on multiple module offshore platforms. Then coiling and terminating other end when modules are mated at sea thereby reducing installation time. Passes IEC 33-3 Category A and IEEE 0 flame tests. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class Div. Class Div. Class, Zone Class, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & www. amercable.com marine@amercable.com
24 37-05 Type MMV Medium Voltage Cable Single Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C Multi-Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C Single Conductor Type MMV Marine Medium Voltage 5kV, 00/33% Insulation Level Armored & Unarmored Sheathed (BS) Ampacity Inductive Voltage Inductive Voltage Single DC AC Size Part Nominal Weight Reactance Drop Nominal Weight Reactance Drop In Free Triangular Banked Resistance Resistance AWG/ No. Diameter (Lbs./ (ohms/ (Volts/amp/ Diameter (Lbs./ (ohms/ (Volts/amp/ Air Configuration in Tray at 5 C at 90 C, 0 Hz kcmil mm (inches) 000 ft.) 000 ft.) 000 ft.) (inches) 000 ft.) 000 ft.) 000 ft.) (amps) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) 8 /0 /0 3/0 / Single Conductor Type MMV Marine Medium Voltage 8kV, 00% Insulation Level Unarmored Armored & Sheathed (BS) Ampacity See page 7 for MMV Stranding Profile Inductive Voltage Inductive Voltage Single DC AC Size Part Nominal Weight Reactance Drop Nominal Weight Reactance Drop In Free Triangular Banked Resistance Resistance AWG/ No. Diameter (Lbs./ (ohms/ (Volts/amp/ Diameter (Lbs./ (ohms/ (Volts/amp/ Air Configuration in Tray at 5 C at 90 C, 0 Hz kcmil mm (inches) 000 ft.) 000 ft.) 000 ft.) (inches) 000 ft.) 000 ft.) 000 ft.) (amps) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) /0 /0 3/0 / Manufactured by AmerCable Incorporated Fax:
Instrumentation Cable...14-17. Power Cable...2-11. Assembly Solutions...32
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