RADOX railway cables acc. to EN and EN Edition 2009

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1 RADO railway cables acc. to EN and EN Edition 2009

2 Bridging our know how

3 Interdisciplinary knowledge The HUBER+SUHNER Group is a leading international manufacturer of electrical and optical interconnectivity components and systems. Under one roof, we combine technological capabilities in the three core fields of Radio Frequency, Fiber Optics and Low Frequency. As one of Europe s leading suppliers, HUBER+SUHNER offers a wide range of products which provide the platform to build modern rail vehicles. New and innovative products based on our proven technologies supports you to fulfil the demanding requirements of the railway industry. Excellence in Connectivity Solutions

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5 Content Core capabilities united under one single roof 5 Overview of European railway standards 6 RADO Insulation system and sheath materials 7 HUBER+SUHNER cable code 7 Selection table 8 RADO EN railway cables with thin wall insulation 11 RADO EN railway cables with reduced dimensions 27 Installation guidelines 41 Technical information 42 Further innovative railway products 44 Excellence in Connectivity Solutions

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7 Core capabilities united under one single roof Our many years of experience in the railway market offer our customers the certainty that they will receive innovative products with perfect performance. Our worldwide sales organistion guarantees local presence and support. Our capabilities Global customer support Material development Cable design and construction Cable production Cable testing Customised cable design Quality and safety (ISO 9001, IRIS) HUBER+SUHNER 5

8 Overview of European standards railway The European railway cable standards EN and EN specifies cables which in the event of fire will limit the risk to people and improve the safety on railways in general. Railway rolling stock cables having improved fire performance EN 50306: Railway cables with thin wall insulation defines the requirements for single and multicore cables with nominal voltage 300/500 VAC and cross sections of up to EN 50264: Railway cables with reduced or standard dimensions defines the requirements for single and multicore cables with nominal voltage of 300/500 VAC 600/1000 VAC 1800/3000 VAC, 3600/6000 VAC and cross sections of 1 2 up to Hazard level classification The basis for plastic material requirements is provided by the hazard levels (HL). They represent the link between the operating and design classes and give consideration to the different potential passenger residence times in case of a fire on the train (according to CEN/TS : 2009) Operation categories No underground sections Iediate evacuation possible With underground sections Evacuation within a short time possible With underground sections Evacuation within a long time possible With underground sections Without side evacuation Design categorie N A D S Standard vehicles Automatic vehicles Double decked vehicles Sleeping cars HL 1 HL 1 HL 1 HL 2 HL 2 HL 2 HL 2 HL 2 HL 2 HL 2 HL 2 HL 3 HL 3 HL 3 HL 3 HL 3 The following letters shall be used as designations in order to designate the suitability of certain transmission lines which are to be applied under one of the hazard levels according to CEN/TS and in order to indicate the property levels in terms of low temperatures and resistance to fuels. 6 HUBER+SUHNER

9 European standards for railway cables Material designation C F J M Low temperature resistant Oil resistant Extra low temperature resistant Oil resistant Low temperature resistant Extra oil resistant Extra fuel resistant Extra low temperature resistant Extra oil resistant Extra fuel resistant 25 C up to +90 C IRM902, 24h, 100 C 40 C up to +90 C IRM902, 24h, 100 C 25 C up to +90 C IRM902, 72h, 100 C IRM903, 168h, 70 C 40 C up to +90 C IRM902, 24h, 100 C IRM903, 168h, 70 C O Extra low temperature resistant 40 C up to +90 C RADO Insulation system and sheath materials For single core and multi core cables according to EN Insulation: RADO TI 306 = M material Sheath: RADO EM 104 = M material For single core and multi core cables according to EN Insulation: inner RADO EI 110 = M material outer RADO EI 109 = M material Sheath: RADO EM 104 = M material Class M meets the highest demands ond low temperature, oil and fuel resistance. HUBER+SUHNER cable code (example) RADO EN P 300 V MM S RADO registered brand of HUBER+SUHNER 2 EN EN standard number 3 3 construction requirements according table 3 of the standard EN P installation of the cable (P= protected installation, E= unprotected installation) V voltage rating (AC) 6 4 x 0.75 number of cores and condctor nominal cross section 7 M hazard level for insulation 8 M hazard level for sheath 9 S screened nominal temperature in C HUBER+SUHNER 7

10 RADO railway cables selection table Voltage RADO cable family Cross section Number of cores Temperature range* Single core 2 C unscreened screened EN C to +125 C 300/500 V AC EN P EN E EN P EN E EN P EN E C to +120 C C to +120 C pairs 40 C to +120 C TENUIS-TW TENUIS-TW/S C to +120 C TENUIS-TW/S EMC GKW-LW GKW-LW/S C to +120 C 600/1000 V AC GKW-LW/S EMC GKW GKW/S C to +120 C 3 GKW/S-EMC 2 50 EN V M EN V MM C to +120 C EN V MM S GKW-A GKW-A/EMC-L C to +120 C 1800/3000 V AC 4 GKW-A/S-EMC EN V M EN V MM C to +120 C 3600/6000 V AC 9 GKW-A C to +120 C 9 GKW-A EMC-L EN V MM C to +120 C * Details see page 42 8 HUBER+SUHNER

11 With additional sheath Multi core Multipair Installation Insulation Detailed information unscreened screened protected exposed thin wall reduced wall page See catalogue «Railway products» Item no / See catalogue «Railway products» Item no / See catalogue «Railway products» Item no / HUBER+SUHNER 9

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13 RADO EN railway cables with thin wall insulation HUBER+SUHNER offers the new railway cables RADO EN Based on the recently developed insulation system RADO TI 306 and the sheath material RADO EM 104 they fulfil the standards of EN Product range overview EN single core page 12 EN P: multi core, protected installation unscreened, page 14 screened, page 18 pairs, single screened, with sheath and overall sheath, page 22 EN E: multi core, exposed installation (same construction as EN P but with enhanced sheath) unscreened, page 16 screened, page 18 pairs, single screened, with sheath and overall sheath, page 24 All cores and cables have tin-plated stranded copper conductors and halogen-free insulation sheaths and jackets. The cores and cables are designed for unprotected installation (Class E) and for protected installation (Class P). They are intended for permanent installation in rail vehicles or for applications in which a limited alternating bending stress occurs during service. The standard requirements provide for continuous duty at +90 C or +105 C, depending on the jacketing system. The RADO EN cable families have been subjected to an extensive test prograe. For details, please see Technical Information. HUBER+SUHNER 11

14 RADO EN single core Conductor EN 60228, class 5 Voltage rating 300/500 V AC Number of conductors V DC Cross section Temperature range 40 C to +125 C 2 1 Composition of cable 1. Conductor stranded, tin plated copper 2. Insulation dual wall RADO TI 306 colours: white or green-yellow Characteristics Dual wall insulation of high tech polymers with excellent electrical properties Material code designation M Halogen free flame retardant Excellent resistance to high and low temperature Resistance to oil, ozone and weathering Flexible Easy to strip In addition the cores meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

15 RADO EN single core Core cross section Conductor Core dia. 2 constr.* n x d nom. Conductor resistance R 20 max. Ω/km Capacitance** Fire load Weight Colours Item no. C H20 nom. pf/m nom. kj/m copper cable x ± WH x ± WH x ± WH x ± x ± * Typical value x single wire diameter ** Capacity in water, typical value WH WH HUBER+SUHNER 13

16 RADO EN P multi core Conductor EN 60228, class 5 Voltage rating 300/500 V AC Number of conductors V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Cores EN conductor stranded, tin plated copper dual wall insulation RADO TI 306 colour white, numbered or green-yellow 2. Separator tape 3. Sheath RADO EM 104 colour: black Characteristics Dual wall insulation and sheath of high tech polymers with excellent electrical properties Material code designation M Halogen free Flame retardant Excellent resistance to high and low temperature Resistance to oil, ozone and weathering Flexible Easy to strip Application For protected installation In addition the cables meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

17 RADO EN P multi core Cable type Conductor Core dia. Cable dia. n x 2 constr.* n x d nom. nom. Conductor resistance Fire load Weight Item no. R 20 max. Ω/km nom. kj/m copper cable 4 x x x x x x x x x x x x G x x x G x x x x x x x x x x 1 19 x x 1 19 x x 1 19 x x 1 19 x x 1 19 x x x x x x x x x x x x x x x G x x x G x * Typical value x single wire diameter HUBER+SUHNER 15

18 RADO EN E multi core Conductor EN 60228, class 5 Voltage rating 300/500 V AC Number of conductors V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Cores EN conductor stranded, tin plated copper dual wall insulation RADO TI 306 colour white, numbered or green-yellow 2. Separator tape 3. Sheath RADO EM 104 colour: black Characteristics Dual wall insulation and sheath of high tech polymers with excellent electrical properties Material code designation M Halogen free Flame retardant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip Application For mechanically unprotected installation In addition the cables meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

19 RADO EN E multi core Cable type Conductor Core dia. Cable dia. n x 2 constr.* n x d nom. nom. Conductor resistance Fire load Weight Item no. R 20 max. Ω/km nom. kj/m copper cable 4 x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x 1 19 x ± x 1 19 x ± G 1 19 x ± x 1 19 x ± x 1 19 x ± x 1 19 x ± x x ± x x ± G x x ± x x ± x x ± x x ± x x ± x x ± x x ± * Typical value x single wire diameter HUBER+SUHNER 17

20 RADO EN P multi core, screened Conductor EN 60228, class 5 Voltage rating 300/500 V AC Number of conductors V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Cores EN conductor stranded, tin plated copper dual wall insulation RADO TI 306 colour white, numbered or green-yellow 2. Screen tin plated copper braid 3. Separator tape 4. Sheath RADO EM 104 colour: black Characteristics Dual wall insulation and sheath of high tech polymers with excellent electrical properties Material code designation M Halogen free Flame retardant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip Application For mechanically protected installation In addition the cables meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

21 RADO EN P multi core, screened Cable type n x 2 Conductor constr.* n x d nom. Core dia. nom. Screen d nom. Cross section nom 2 Cable dia. Conductor resistance R 20 max. Ω/km ZT max. mω/m Fire load Weight Item no. nom. kj/m copper cable 2 x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x 1 19 x ± x 1 19 x ± x 1 19 x ± x 1 19 x ± x 1 19 x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± * Typical value x single wire diameter HUBER+SUHNER 19

22 RADO EN E multi core, screened Conductor EN 60228, class 5 Voltage rating 300/500 V AC Number of conductors V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Cores EN conductor stranded, tin plated copper dual wall insulation RADO TI 306 colour white, numbered green-yellow 2. Screen tin plated copper braid 3. Separator tape 4. Sheath RADO EM 104 colour: black Characteristics Dual wall insulation and sheath of high tech polymers with excellent electrical properties Material code designation M Halogen free and flame retardant Extra oil and fuel resistant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip Application For mechanically unprotected installation In addition the cables meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

23 RADO EN E multi core, screened Cable type n x 2 Conductor constr.* n x D nom. Core dia. nom. Screen D nom. Cross section nom. 2 Cable dia. Conductor resistance ZT Fire load Weight Item no. R 20 max. Ω/km max. mω/m nom. kj/m copper cable 2 x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x 1 19 x ± x 1 19 x ± x 1 19 x ± x 1 19 x ± x 1 19 x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± x x ± * Typical value x single wire diameter HUBER+SUHNER 21

24 RADO EN P multipair cables Conductor EN 60228, class 5 Voltage rating 300/500 V AC Number of conductors 2-7 pairs 450 V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Pair 2 x EN cores twisted, white, numbered screen tin plated copper braid skin RADO S2 2. Separator tape 3. Sheath RADO EM 104 colour: black Characteristics Dual wall insulation and sheath of high tech polymers with excellent electrical properties Material code designation M Halogen free und flame retardant Extra oil and fuel resistant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip Application For mechanically protected installation In addition the cables meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

25 RADO EN P multipair cables Cable type n x 2 Conductor constr.* n x D nom. Core dia. nom. Screen D nom. Cross section nom. 2 Cable dia. Conductor resistance ZT Fire load Weight Item no. R 20 max. Ω/km max. mω/m nom. kj/m copper cable 2x2x x ± x2x x ± x2x x ± x2x x ± x2x x ± x2x x ± x2x x ± x2x x ± x 2 x 1 19 x ± x 2 x 1 19 x ± x 2 x 1 19 x ± x 2 x 1 19 x ± x2x x ± x2x x ± x2x x ± x2x x ± * Typical value x single wire diameter HUBER+SUHNER 23

26 RADO EN E multipair cables Conductor IEC 60228, class 5 Voltage rating 300/500 V AC Number of conductors 2-7 pairs 450 V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Pair 2 x EN cores twisted, white, numbered screen tin plated copper braid skin RADO S2 2. Separator tape 3. Sheath RADO EM 104 colour: black Characteristics Dual wall insulation and sheath of high tech polymers with excellent electrical properties Material code designation M Halogen free and flame retardant Extra oil and fuel resistant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip Application For mechanically exposed installation In addition the cables meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

27 RADO EN E multipair cables Cable type n x 2 Conductor constr.* n x d nom. Core dia. nom. Screen d nom. Cross section nom. 2 Cable dia. Conductor resistance R 20 max. Ω/km ZT max. mω/m Fire load Weight Item no. nom. kj/m copper cable 2x2x x ± x2x x ± x2x x ± x2x x ± x2x x ± x2x x ± x2x x ± x2x x ± x 2 x 1 19 x ± x 2 x 1 19 x ± x 2 x 1 19 x ± x 2 x 1 19 x ± x2x x ± x2x x ± x2x x ± x2x x ± * Typical value x single wire diameter HUBER+SUHNER 25

28 26 HUBER+SUHNER

29 RADO railway cables with reduced wall dimensions Using our core competence of material development HUBER+SUHNER introduces the new RADO high performance insulation system and sheath material. The new materials fully meet the requirements of EN and provide additional benefits for the user. Product range overview EN single core 600 / 1000 V AC / 3000 V AC / 3000 V AC with additional sheath 3600 / 6000 V AC with conductor screen and additional sheath EN multi core 600 / 1000 V AC 2-4 cores unscreened 600 / 1000 V AC 2-4 cores screened All cables have tinned copper conductor according to EN 60288, class 5, halogen free insulation and halogen free sheath. They are for use in railway rolling stock as fixed wiring or wiring where limited flexing in operation is encountered. The requirements provide for a continuous conductor temperature not exceeding 90 C. Further information about the test procedure please find on pages HUBER+SUHNER 27

30 RADO EN V single core Conductor EN 60228, class 5 Voltage rating 600/1000 V AC Number of conductors V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Conductor stranded, tin plated copper 2. Inner layer RADO EI 110 colour: white 3. Outer layer RADO EI 109 colour: black Characteristics Dual wall insulation of high tech polymers with excellent electrical properties Material code designation M for outer layer Halogen free and flame retardant Extra oil and fuel resistant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip In addition the cores meet the fire protection requirements for railway rolling stock: DIN UNI CEI NF F HUBER+SUHNER

31 RADO EN V single core Core cross section Conductor Core dia. 2 constr.* n x d nom. Conductor resistance R 20 max. Ω/km Capacitance ** C H20 pf/m Fire load Weight Colours Item no. nom. kj/m copper cable 1 37 x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± * Typical value x single wire diameter ** Capacity in water, typical value HUBER+SUHNER 29

32 RADO EN V single core Conductor EN 60228, class 5 Voltage rating 1800/3000 V AC Number of conductors V DC Cross section Temperature range 40 C to +90 C Composition of cable 1. Conductor stranded, tin plated copper 2. Inner layer RADO EI 110 colour: white 3. Outer layer RADO EI 109 colour: black Characteristics Dual wall insulation of high tech polymers with excellent electrical properties Material code designation M for outer layer Halogen free und flame retardant Extra oil and fuel resistant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip In addition the cores meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

33 RADO EN V single core Core cross section Conductor Core dia. 2 constr.* n x d nom. Conductor resistance R 20 max. Ω/km Capacitance** C H20 pf/m Fire load Weight Colours Item no. nom. kj/m copper cable x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± * Typical value x single wire diameter ** Capacity in water, typical value HUBER+SUHNER 31

34 RADO EN V single core, sheathed Conductor EN 60228, class 5 Voltage rating 1800/3000 V AC Number of conductors V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Conductor stranded, tin plated copper 2. Inner layer RADO EI 110 colour: white 3. Outer layer RADO EI 109 colour: black 4. Sheath RADO EM 104 colour: black Characteristics Dual wall insulation and sheath of high tech polymers with excellent electrical properties Material code designation M for outer layer and sheath Halogen free und flame retardant Extra oil and fuel resistant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip In addition the cores meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

35 RADO EN V single core, sheathed Core cross section Conductor Core dia. Cable dia. 2 constr.* n x d nom. Conductor resistance R 20 max. Ω/km Capacitance ** C H20 pf/m Fire load Weight Item no. nom. kj/m copper cable x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± x ± ± * Typical value x single wire diameter ** Capacity in water, typical value HUBER+SUHNER 33

36 RADO EN V single core, sheathed Conductor EN 60228, class 5 Voltage rating 3600/6000 V AC Number of conductors V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Conductor stranded, tin plated copper 2. Conductor screen colour: black 3. Inner layer RADO EI 110, colour: white 4. Outer layer RADO EI 109, colour: black 5. Sheath RADO EM 104, colour: black Characteristics Dual wall insulation of high tech polymers with excellent electrical properties Material code designation M for outer layer and sheath Halogen free und flame retardant Extra oil and fuel resistant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip In addition the cores meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

37 RADO EN V single core, sheathed Core cross section 2 Conductor constr.* n x Core dia. Cable dia. d nom. Conductor resistance R 20 max. Ω/km Capacitance ** C H20 pf/m Fire load Weight Colours Item no. nom. kj/m copper cable x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± * Typical value x single wire diameter ** Capacity in water, typical value HUBER+SUHNER 35

38 RADO EN V multi core Conductor EN 60228, class 5 Voltage rating 600/1000 V AC Number of conductors V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Cores EN , 600 V conductor stranded, tin plated copper dual wall insulation RADO EI 110/EI 109 colour black, numbered 2. Separator tape 3. Sheath RADO EM 104 colour: black Characteristics Dual wall insulation and sheath of high tech polymers with excellent electrical properties Material code designation M for outer isolation and sheath Halogen free and flame retardant Extra oil and fuel resistant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip In addition the cables meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

39 RADO EN V multi core Cable type Conductor Core dia. Cable dia. n x 2 d nom. Conductor resistance R 20 max. Ω/km Capacitance** Fire load Weight Colours Item no. C H20 pf/m nom. kj/m copper cable 2 x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x x ± x ± x ± x x * Typical value x single wire diameter ** Capacity in water, typical value 32.3 ± HUBER+SUHNER 37

40 RADO EN V multi core, screened Conductor EN 60228, class 5 Voltage rating 600/1000 V AC Number of conductors V DC Cross section Temperature range 40 C to +120 C Composition of cable 1. Cores EN , 600 V conductor stranded, tin plated copper dual wall insulation RADO EI 110/EI 109 colour black, numbered 3. Screen tin plated copper braid 3. Separator tape 4. Sheath RADO EM 104, colour: black Characteristics Dual wall insulation and sheath of high tech polymers with excellent electrical properties Material code designation M for outer insulation and sheath Halogen free and flame retardant Extra oil and fuel resistant Excellent resistance to high and low temperature Resistance to ozone and weathering Flexible Easy to strip In addition the cables meet the fire protection requirements for railway rolling stock: DIN NF F UNI CEI HUBER+SUHNER

41 RADO EN V multi core, screened Cable type n x 2 Conductor D nom. Core dia. Screen D nom. D nom. 2 Cable dia. Conductor resistance ZT Capacitance R 20 max. Ω/km max. mω/m C H20 pf/m** C H20 pf/m*** Fire load Weight Colour Item no. nom kj/m copper cable 2 x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± x ± * Typical value x single wire diameter ** Capacity in water, typical value; core core *** Capacity in water, typical value; core screen HUBER+SUHNER 39

42 40 HUBER+SUHNER

43 Installation guidelines Information regarding selection and installation of cables including current ratings can be found in EN and EN The procedure for selection of cable cross-sectional area including reduction factors for ambient temperature and installation types is described in EN Bending radius for fixed installation Cable outer diameter (d) d 12 d > 12 Bending radius (R) 3 d 4 d Conditions Application in a selected temperature range Installation temperature +20 C ± 10 C Without additional mechanical stress Bending radius for sporadically moved installation Correctly installed wires and cables which will be moved approx. 5 to 10 times per day (bending radius 90 ). Cable outer diameter (d) d 12 d > 12 Bending radius (R) 4 d 5 d d = cable diamter Conditions Application in a selected temperature range Installation temperature +20 ± 10 C Without additional mechanical stress Cable lifetime reducing factors are: Tight bending radius High application temperature Bending at low temperatures Mechanical stress and improper installation HUBER+SUHNER 41

44 Technical information Cores, cables and material have been tested according to the standards EN and EN Also the fire tests according to DIN , NF F and UNI CEI have been carried out additionally. The new RADO EN cables and materials fully meet the corresponding requirements. Fire protection requirements (overview) Europe Europe CEN/TS : 2009 Cable-Ø Test method interior cables EN 50264: 2008 Vertical flame EN > L > L 540 propagation NF C , D 12 EN L 2.5 m L 2.5 m Vertical flame 6 < D < 12 EN L 2.5 m L 2.5 m propagation, bunched D 6 EN 50305, L 1.5 m L 1.5 m NF C , HL1: T 25 % Smoke density EN HL2: T 50 % T 70 % HL3: T 70 % NF HL1: CITc 1.2 CEN/TS , C.16.4 HL2: CITc 0.9 HL3: CITc 0.75 Toxicity EN 50305, 9.2 ITC 3 Corrosivity of combustion gases EN ph 4.3 C 10 μs/ Amount of halogen EN HCI + HBr 0.5 % Content of fluorine EN , 45.2 HF 0.1 % Hazard level (HL) see page 6. Temperature range of materials Norm Material type Permissible temperature range RADO - material type * Permissible temperature range EN EI 110 EI 109 EM 104 EN Insulation Sheat Overall sheat 40 C to +90 C 40 C to +90 C 40 C to +90 C 40 C to +105 C 40 C to +105 C 40 C to +90 C RADO EI 110 RADO EI 109 RADO EM 104 RADO TI 306 RADO S2 RADO EM C to +120 C 40 C to +120 C 40 C to +120 C 40 C to +125 C 40 C to +120 C 40 C to +120 C * Determination of the upper temperature limit by aging in a heat cabinet according to EN Par. 7 and extrapolation to 20,000 hours. Determination of the lower temperature limit by bending and elongation test according to EN Par HUBER+SUHNER

45 Technical information Europe EN 50306: 2002 Germany, Austria, Switzerland DIN : 2009 interior cables France, Belgium NF F : 1988 interior cables Italy UNI CEI : > L > L > L > L L 2.5 m L 2.5 m -- L 2.5 m L 2.5 m L 2.5 m -- L 2.5 m L 1.5 m L 1.5 m -- L 1.5 m L HL1: no requirements HL2: T 60 % T 60 % -- T 70 % HL3: T 70 % I.F HL1: no requirements HL2: ITC 10 for insulation HL2: ITC 5 for sheath HL3: ITC 6 for insulation HL3: ITC 3 for sheath ph 4.3 C 10 μs/ as EN respectively EN ph 4.3 C 10 μs/ as EN respectively EN ph 4.3 C 10 μs/ HCI + HBr 0.5 % HCI + HBr 0.5 % HCI + HBr 0.5 % HF 0.1 % HF 0.1 % -- HUBER+SUHNER 43

46 Further innovative railway products «Bridging our technologies» we offer in addition further products/solutions for the railway market: RADO RAILCAT CAT5 high speed data bus cables especially designed and optimised for railway use. Meeting the fire performance requirements according to DIN , NFF and BS 6853 Proven RADO insulation system Excellent mechanical characteristics Compatible with M12 and RJ 45 connectors RADO JUMPER cable These cables are specially designed for demanding applications where movements combined with enhanced fire performance is required. Optimised cable constructions together with a new sheath material guarantees a longer design life. Standardised single core types Customer specific cable design Excellent media resistance (EN 50264) Meets the fire performance requirements according to DIN and NF F Cable harnessing Ready to use assemblies, tested acc. to customer specifications Transmission technology in low frequency, high frequency and fiber optics 44 HUBER+SUHNER

47 Further catalogues Railway products RailwayCableSystems Inter-vehicle systems Edition 2009 Edition 2008/2009 Edition 2008/2009 Excellence in Connectivity Solutions Excellence in Connectivity Solutions Railway products Item no RailwayCableSystems Item no Inter-vehicle systems Item no

48 HUBER+SUHNER is certified according to ISO 9001, ISO 14001, ISO/TS and IRIS. WAIVER It is exclusively in written agreements that we provide our customers with warrants and representations as to the technical specifications and/or the fitness for any particular purpose. The facts and figures contained herein are carefully compiled to the best of our knowledge, but they are intended for general informational purposes only. HUBER+SUHNER AG Low Frequency Division Tumbelenstrasse Pfäffikon/Switzerland Tel Fax / hubersuhner.com

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