Flygt flexible cables

Transcription

1 Flygt flexible cables

2 Contents Standards General SUBCAB 4 Screened SUBCAB 6 Rubber cable type: NSSHÖU-J 7 Screened rubber cable type: NSSHÖU../E + ST 8 FGB screened rubber cable 9 PUR control cable 0 HCR cable Silicon cable High voltage pump cable 0 kv Temperature correction 4 Cable comparison 5 Standards SUBCAB cables complies with the following general standards: IEC 6045 IEC 608 class 5 IEC CLAUSE 9 IEC CLAUSE 0 IEC 60- IEC 60- IEC CSA C. No UL 58 CCC.GB50/IEC6045 (general) (conductor) (oil resistant) (oil resistant) (flame retardant) (flame retardant) (current) (general) (general) (general) VDE 007 part 0 VDE 050 VDE 08 part 80 VDE 047 part 80-A VDE 047 part 804-B VDE 095 VDE 098 VDE 047 HD.4 HD. 6 annexes A & B (material) (material) (material) (oil resistant) (flame retardant) (conductor) (current) (testing) (general) (cables for submersible use)

3 General ITT Flygt has put thousands of man hours into researching the best materials available for our flexible cables, which are specially designed for use with heavy duty submersible products. The reason is to make sure that the cable attached to your submersible product will never let you down, whatever your application is. Flygt cables can handle liquid temperatures of up to 70 C and water depths of 50 metres. They are made from a special tear and abrasion resistant compound with a higher tensile strength than standard cables. Our cables have low water absorption properties, which means that when submerged, they retain mechanical and electrical properties over a long period of time. They also have excellent insulation properties and are oil resistant for use in many types of liquid and as a part of ITT Flygt s environmental program all cables meet our stringent guidelines. Flygt s SUBCAB cables are manufactured in accordance with CSA, MSHA and VDE standards for mechanical qualities and temperature and are explosion proof according to FM (US) and INERIS (Europe). Application guide Rating: 0=excellent =very good =uncertain =avoid X=OK Applications SUBCAB Screened SUBCAB NSSHÖU FGB Cable PUR Control HCR Silicone High voltage Heat >70 C 0 0 Wear 0 Oil n/a 0 n/a ph < > 9 ph > < V X X X X <500 X x >000 kv <750 X X X <500 <750 <750 >000 Controls X X X X X X VFD Screen X X X Approval VDE, CSA, CCC, UL, FM, MSHA, INERIS VDE, CSA, CCC, UL, FM, MSHA, INERIS VDE BS SEMKO VDE Cable selection guide High voltage cable, see page More than 750 V Less than 750 V Temperature in application SUBCAB, NSSHÖU, see page 7 HCR cable, see page Application Voltage D-start Y/D-start Less than 70 C More than 70 C Chemical resistant YES VDFapplication NO Screened SUBCAB, see page 6 Silicone cable, see page

4 SUBCAB See page 5 for a detailed cable comparison General properties for SUBCAB The cable is designed for use with standard and explosion proof submersible products in applications where the ambient temperature does not exceed 70 C. It complies with IEC 6045, CSA.. No 49 and UL 6, is oil resistant according to IEC and flame retardent according to IEC 60- and IEC 60-. The cable is also EX-approved according to INERIS No.5499/00, IEC The SUBCAB design has higher mechanical strength and lower water absorption than a standard cable, and high settlement to withstand the pressure at the cable entry unit point. SUBCAB 4 G X. Outer sheathing: black chlorinated polyethylene rubber (CPE type: 5GM5).. Conductor insulation: Ethyleneprophylene rubber (EPR).. Conductors: copper strands. Europe: North America and Canada: 450/750 V 600 V SUBCAB 4 G X+ x 5 Current rating: Europe, according to IEC table 5-C/E, DIN VDE 098 part 4, for mining DIN VDE 08 North America, according to NEC 0.6, 400-5B and CSA C. No.49. Max. conductor temperature: 90 C Max. continuous ambient temperature: 70 C, AWG 60 C according to CSA. Approvals The European version exceeds the requirements for Harmonized Cable HAR. The North American version SUBCAB AWG, is MSHA (Mine Safety & Health Administration) and FM (Factural Mutural) certified and approved. SUBCAB S x,5 The cable SUBCAB and SUBCAB AWG are also approved according to CSA C., No , No.08-M89 and UL 6 for SOW. China CCC according to GB 50/IEC For more detailed information about SUBCAB see Flygt standards M , M , M and M Product assortment on next page. SUBCAB AWG

5 Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 0 C according to IEC For SUBCAB AWG according to NEC 0.6 and 400-5B. The nominal current must be adjusted according to the actual ambient temperature (see correction factor for ambient temperature, page ) and installation. European version SUBCAB Outer diameter Nominal current capacity FLYGT Part No. G,5 0,0, G,5 0,5, G,5,5, G,5 8,0 0, G 4 6,0 7, G 6 8,0 9, G 0,5 5, G 6 6,0 8, G 5,5 4, G 5 6,5 8, G 50 4,0 45, G 70 45,0 49, G 95 54,0 58, G 0 56,0 60, S x 85+ x 95/ 65,0 69, SUBCAB with control cores 7 G,5 + x,5 0,0, G 4 + x,5,0 6, G 6 + x,5 4, 8, G,5 + x,5 5,0 6, G,5 + x,5 7,0 8, G 4 + x,5 0,0, G 6 + x,5,0 5, G 0 + x,5 6,0 8, G 6 + x,5 6,0 8, G 5 + x,5,5 4, G 5 + x,5 6,5 8, SUBCAB control cables x,5 * 0,0, x,5 * 5,0 7,0 949 x,5 * 8,, x,5 * 4,9 8,9 949 S x,5* 9,0, S4 x,5* 5,0 7, G X. Ground core, green/yellow 4 G X + x,5. Ground core, green/yellow. Control cores, creme white, T, T S x,5. Control cores, creme white, no -. Screen concentric between inner and outer sheath 4 North American version SUBCAB AWG Outer diameter Nominal current capacity FLYGT Part No. 4 AWG/, 4, AWG/4 4, 5, AWG/7 8,0 0, AWG/4 7,0 8, AWG/7 0,0, AWG/4 8,0 9, AWG/4 4,0 6, SUBCAB AWG with control cores 0 AWG/---GC 0,, AWG/---GC 7, 9, AWG/---GC 0,0, AWG/---GC,8 4, AWG/---GC 40,7 4, * No green/yellow ground core. S = screened cable. x AWG/---GC. Ground core. GC: Ground check core 4. Control cores, blue, orange S x85+x95/. Ground core, green/yellow. Screen

6 Screened SUBCAB Properties The screened SUBCAB is used with Variable Frequency Drives (VFD) applications where CE-marking (EMC) is a demand and also to limit unwanted electromagnetic radiation. Typical applications for the cable include mines, quarries, and industrial areas.. Outer sheathing: Chlorinated polyethylene rubber (CPE type: 5GM5).. Conductor insulation: Ethylenepropylene rubber (EPR).. Conductors: copper strands. 4. Screen tinned copper wires. S x,5+x,5/+4x,5 Europe: North America and Canada: 600/000 V 600 V Current rating: Europe, according to IEC table 5-C/E, DIN VDE 098 part 4, for mining DIN VDE 08. North America, according to NEC 0.6, 400-5B and CSA C. No.49. Max. conductor temperature: 90 C Max. continuous ambient temperature: 70 C, AWG 60 C according to CSA Approvals The European version exceeds the requirements for Harmonized Cable HAR. The North American version SUBCAB AWG, is MSHA (Mine Safety & Health Administration) and FM (Factural Mutural) certified and approved. The cable SUBCAB and SUBCAB AWG are also approved according to CSA C., No , No.08-M89 and UL 6 for SOW. China CCC according to GB 50/IEC For more detailed information about the screened sub cable see Flygt standard M S x50+x5/+4x,5 S x,5+x,5/+4x,5. Control cores (T-T4). Screen Designation European version SUBCAB Outer diameter Nom. current capacity Weight kg/km FLYGT Part No. S x,5 + x,5/ +4 x,5 8,7 0, S x 6 + x 6/ + 4 x,5 0,0, S x 0 + x 0/ + 4 x,5,0 6, S x 6 + x 6/ + 4 x,5 9,0, S x 5 + x 6/ + 4 x,5 0,0, S x 5 + x 6/ + 4 x,5,0 5, S x 50 + x 5/ + 4 x,5 8,0 4, S x 70 + x 5/ + 4 x,5 4,0 46, S x 95 + x 50/ + 4 x,5 49,0 5, S x 0 + x 70/ +4 x,5 5,0 56, S x50+x5/+4x,5. Control cores (T-T4). Screen

7 Rubber cable type: NSSHÖU-J Properties The NSSHÖU-J is a heavy duty rubber cable suitable for use with Flygt EX pumps and mixers. Typical applications for the cable include mines, quarries, and industrial areas.. Outer sheathing: yellow chlorinated polyethylene rubber (CPE type: 5GM5).. Conductor insulation: Ethylenepropylene rubber (ER).. Conductors: copper strands. Europe: North America and Canada: 600/000 V 600 V NSSHÖU-J Power cable Current rating according to DIN VDE 098 part 4, for mining according to DIN VDE 08. Max. conductor temperature: 90 C Max. continuous ambient temperature: 70 C Approvals The cable is designed in accordance with DIN VDE 050 part 8. For more detailed information about the NSSHÖU-J cable see Flygt standard M Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 0 C according to VDE 098 part 4 tab.9. The nominal current must be adjusted according to the actual ambient temperature (see correction factor for ambient temperature, page 4) and installation. NSSHÖU-J Control cable Designation Outer Nominal current FLYGT Part No. NSSHÖU-J diameter capacity 7 x,5 9, 9, x,5,0 5, x,5,, x,5,0 4, x,5 5,6 6, x 4 7, 8, x 6 9, 0, x 0,7 4, x 6 6,8 0, x 5, 7, x 5 5, 4, x 50 4, 44, x 70/5 4, 47, x 95/50 50, 56, NSSHÖU.. KON 5 x 4/4 KON 0,4, x 6+ x 6/E KON+ x,5ül 0,6 4, NSSHÖU-J. Ground core, green/yellow NSSHÖU../KON. Ground core, (screen) Ground conductor, concentric between inner and outer sheath

8 Screened rubber cable type: NSSHÖU../E +ST Properties The screened cable NSSHÖU../E+St is used with Variable Frequency Drives (VFD) applications where CE-marking (EMC) is a demand and also to limit unwanted electromagnetic radiation. Typical applications for the cable include mines, quarries, and industrial areas.. Outer sheathing: yellow chlorinated polyethylene rubber (CPE type: 5GM5).. Conductor insulation: Ethylenepropylene rubber (EPR).. Conductors: copper strands. 4. Screen tinned copper wires. Europe: North America and Canada: 600/000 V 600 V Current rating according to DIN VDE 098 part 4, for mining according to DIN VDE 08. Max. conductor temperature: 90 C Max. continuous ambient temperature: 70 C NHSSHÖU../E + St Approvals The cable is designed in accordance with DIN VDE 050 part 8. For more detailed information about the NSSHÖU cable see Flygt standard M NHSSHÖU../E + St. Ground core (screen) Ground conductor concentric around each core. Control cores, T (black), T (brown), grey (unused, cut) Designation NSSHÖU../E + St Outer diameter Nominal current capacity FLYGT Part No. x,5+ x,5/e+ x,5 St 8,0 0, x 6+ x 6/E+ x,5 St 8,0, x 0+ x 0/E+ x,5 St,0 6, x 6+ x 6/E+ x,5 St 4,0 8, x 5+ x 6/E+ x,5 St 8,0, x 5+ x 6/E+ x,5 St,0 5, x 50+ x 5/E+ x,5 St 7,0 4, x 70+ x 5/E+ x,5 St 44,0 47, x 95+ x 50/E+ x,5 St 47,0 5, x 0+ x 70/E+ x,5 St 5,5 57,

9 FGB screened rubber cable Properties The screened rubber cable (FGB) available especially for the UK market is a cable with individual screen around each core without green/yellow conductor. The screen is used as PE (protected earth). Typical applications for the cable include mines, quarries, and industrial areas.. Outer sheathing: black CPE material.. Conductor insulation: Ethylenepropylene rubber (EPR).. Conductors: copper strands. 4. Screen tinned copper wires. 600/000 V According to british standard BS 660 and BS Max. conductor temperature: 90 C Max. continous ambient temperature: 70 C Design The cable is fully in compliance with BS standard. Screened rubber cable FGB For more detailed information about the FGB cable see Flygt standard M Product assortment The table below shows the product assortment. x,5. Ground conductors (screen) around each core Designation Outer diameter Nominal current capacity at 0 C FLYGT Part No. x,5,5 4, x,5,5 4, x,5+ x,5 8, 9,

10 PUR control cable Properties The screened, halogen free flexible control cable of PUR (polyurethane) Elproflex S00 C is a cable with very good mechanical properties. The cable is only used in the combination with mid-range pumps and the Monitoring & Status unit (MAS). Halogen free according to IEC Outer sheathing: PUR material.. Conductor insulation: TPE-E, black conductor with white marking. One conductor green/yellow.. Conductors: Bare copper strands IEC 608 class 6. 00/500 V Max. ambient temperature: 70 C Control cable PUR Elproflex S00 C Design The cable is fully in compliance with VDE 095, IEC 608 and HD 8 class 6. See Flygt standard M for more details. Product assortment The table below shows the product assortment. 5 x,5. Control cores, numbered -4, black. Ground conductors, green/yellow around each core. Screen, concentric between inner and outer sheath Designation Conductors Outer diameter FLYGT Part No. 5 x,5,5 x 5 0,4 ± 5%

11 HCR cable Properties The HCR cable (Heat and Chemical Resistant) is designed for use in severe conditions. The HCR cable is resistant to chemicals and solvents, high temperature and mechanical stress, that often cause rapid deterioration of other cables. A HCR cable should be used in hot liquid applications where temperatures exceed 70 C and high chemical resistance is required.. Outer sheathing: black fluorethylene propylene FEP.. Conductor insulation: black fluorethylene propylene FEP.. Control wires insulation: etylenetetrafluorethylene ETFE. 4. Conductors: copper strands. 450/750 V SO7E6E5-F 4 x 6 + x,5 Current rating according to IEC Max. conductor temperature: 50 C Max. continuous ambient temperature: 090 C Approvals The HCR cable is SEMKO approved. Flame retardant IEC 60- Cat A. SO7E6E5-F 4 x 6 + x,5. Ground core, green/yellow. Control cores, white, T, T See Flygt standard M for more details. Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 40 and 90 C according to IEC SO7E6E5-F 7 x,5, black no. -6. Ground core, green/yellow Designation SO7E6E5-F Outer diameter Nominal current capacity at 40 C Nominal current capacity at 90 C FLYGT Part No. 7 x,5,4 ± 0, x 6 6,7 ± 0, x 6+ x,5 0,5 ± x 5+ x,5 5,5 ±

12 Silicone cable Properties The silicone cable can be used instead of a HCR cable in hot liquid applications where the ambient temperature exceeds 70 C. This is a flexible cable with a wide temperature range of -40 C to +80 C. The water absorption rate is very low and the material is halogen free. An application where a silicone cable can be used is hot water without special requirements for chemical resistance. Compared to HCR and SUBCAB the silicone cable has limited mechanical properties such as resistance to abrasion and lower tensile strength, therefore it is recoendable to use some protection around the cable if it is exposed to mechanical wear. The cable complies with VDE 050 part and part 86. The cable is halogen free and flame retardent according to IEC 60-. SI 4GX. Outer sheathing: red-brown silicone rubber sheath SI.. Conductor insulation: red-brown silicone rubber SI.. Conductors: copper strands. 4. Halogen free. 00/500 V Current rating according to VDE 000 part 5. Max. conductor temperature: 80 C Max. continuous ambient temperature: 45 C Approvals The cable is designed in accordance with DIN/VDE 050 part and part 86. Silicone cable. Ground core, green/yellow See Flygt standard M for more details. Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 45 C according to VDE 000 part 5. Designation SI-SL-BIHFSIH-J Outer diameter Nominal current capacity at 45 C FLYGT Part No. G,5 7, ± 5 % G,5 ± 5 % G,5,8 ± 5 % G 4, ± 5 % G 6,7 ± 5 % G 0 8,8 ± 5 %

13 High voltage pump cable 0 kv Properties The high voltage cable, NTSCGEWTOEUS, is a heavy duty cable suitable for use with ITT Flygt high voltage products. Especially for high and extreme mechanical stress, e.g. torsional stress and high reeling speed. Only authorised ITT Flygt personnel may connect these cables to products because of the semi-conductive layers over the insulation. The ground core must be marked with a green/yellow shrink tube when assembling the cable to the product. According to DIN VDE 050 part 8. Outer sheathing: red PCP compound.. Conductor insulation: Ethylene-propylene rubber (EPDM).. Conductors: copper strands. NTSCGEWTOEUS 6/0 kv Current rating according to DIN VDE 098 part 4. Max. conductor temperature: 90 C Max. continual ambient temperature: 70 C Design The cable is fully in compliance with DIN VDE 050 part 8. See Flygt standard and A for more details. Product assortment The table below shows the product assortment with overall diameter and nominal current capacity at 0 C according to DIN VDE 098 part 4. The nominal current must be adjusted according to the actual ambient temperature (see correction factor for ambient temperature, page ) and installation if over 0 C. High voltage cable. Ground cores. Conductive layer Designation NTSCGEWÖU Outer diameter Nominal current FLYGT Part No. x 5+ x 5/ * x 5+ x 5/ * x 50+ x 5/ * * The 4th conductor is split up in parts. These parts should be used as ground core. They have the same total cross section area as the non split conductors.

14 Temperature correction Temperature correction factors for ITT Flygt power cables The current capacities for ITT Flygt cables are designed for duty at 0 C ambient temperature. If the ambient temperature exceeds 0 C, the maximum current rating the conductors can handle has to be taken into consideration. Ambient temperature correction factors According to IEC table 5-D and NEC table 0-6 in air (USA/Canada) The current rating must be adjusted (lowered) according to the table. Example Select cable for: Pump current A Temp ambient 5 C Select cable for A in the table, page 5. (4 G 4, nominal current capacity at 0 C = 4 A). Ambient temp C Correction factor Ambient temp F , Select correction factor for 5 C in the table (0,76 ). Calculate the maximum current rate at 5 C: 4 x 0,76 =,9 A Recalculate with a bigger cable dimension, to get a currrent rate exceeding A, in this case 4 G x 0,76 = 4.0 A Choose 4 G 6 at 5 C. 4

15 Cable comparison SUBCAB is a Flygt developed cable which is specially designed for use with heavy duty pumps and mixers. The reason is to make sure that the cable attached to your product will never let you down, whatever your application is. In short we have put focus at: Durability Minimum down time Low life cycle cost (LCC) To illustrate this you can below find a detailed comparison with standard H07RN-F cables, coon in many markets. Feature SUBCAB H07RN-F Life time 4 times H07RNF Qualified for permanent use in water (according to standard) Yes No The design is tested and specially done for long term sealing Yes No Approval according to: VDE, CSA, FM, MSHA and CCC Yes No Maximum sheet and insulation temperature 70 and 90 C 40 and 60 C Overload accepted without affecting life time 0% 0% Extra heavy duty cable for mining applications (5GM5) Yes No Weather resistant tested cable Yes No Ozone resistant Yes No Integrated control cores Yes No Ex approved together with pump Yes No Screened versions for VFD and EMC applications Yes No 5

16 What can ITT Flygt do for you? From water supply to mining, sewage systems to construction, and process industries to emergency services, ITT Flygt solutions are helping our customers solve some of the toughest fluid-handling problems in a safe and cost-effective way. As a leading supplier of fluid-handling solutions, we have the products and expertise to provide you with complete pumping solutions, from planning and delivery, to installation and after-sales service. With a worldwide service network, you can always get the support you need. Flygt, a wholly owned subsidiary of ITT of White Plains, New York, is represented in more than 0 countries and has more than 40 sales companies. Flexible cables.0.0.eng Trosa Tryckeri AB