Automotive Wire and Cable Products

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1 Automotive Wire and Cable Products Primary Wires: ISO: Classes B - H JASO: AEX, AESSX, AVX, AVSSX : TXL, GXL, STX Engine Harness Wire: AutoRad Transmission Wire: Silicon & Non-Silicon Blocked Sensor Cables: ABS, Crank Sensor, Transmission Fuel Tank Wire Active/Passive Sensor Cables Hybrid Electric Vehicle Cables Air Bag Wire Battery Cable Shielded and Blocked Wires Databus Electronic Fan Drive Jacket & Insulation Materials Material Temperature Rating PUR (85 o C up to 125 o C) XLPU (85 o C up to 150 o C) XLPVC (100 o C up to 115 o C) XLPE (120 o C up to 150 o C) (120 o C up to 150 o C) XLTPE (150 o C) XLFE (150 o C up to 200 o C) XLETFE (150 o C up to 200 o C)

2 Wire Type Standard Judd Specification Temperature Ratings Conductor Range Insulation Type Application TXL GXL JW C HF Engine Harness JW1335 STX J1127 JW1131 AVSSX AVX AESSX AEX JW1052 JW1198 JW881 JW mm mm mm mm mm mm mm mm mm 2 - Class B JW C XLPVC Engine Harness Battery Cable Passenger Compartment Battery Cable Engine Harness Battery Cable Passenger Compartment Class C JW C HF Engine Harness 0.30mm 2 - Class D ISO 6722 JW C 120.0mm 2 XLPE Engine Harness Class F JW C XLFE Transmission Wire Class H JW C XLFP Oxygen Sensor Type A Type B Type C JW1280 XLPE/XLPE Type D 150 C Type E 2mm 2 - /ISO Judd Flex JW mm 2 FXLPE/FXLPE Type A Type B J1128 JASO D611 JW C 0.22mm 2 - XLPE: G12 Gas Tank Wire XLFE: JW C & 200 C Transmission Wire J5, J7 & R5 JW C, 135 C & 150 C 105 C 125 C 200 C HF XLPVC XLPE XLFE/XLFE Types A-E JW C XLPE High Voltage Shielded Battery Cables High Voltage Unshielded Battery Cables

3 Engine Harness Wire Product Characteristics Halogen-free insulation types Deca Bromine-free insulation types High abrasion resistant properties Excellent chemical resistance Multiple conductor stranding options Symmetric or Asymmetric -40 o C up to 150 o C, 3000hr Temperature Rating Standard Wire Type Standard Judd Spec Temp Rating Size Insulation Type J1128 TXL GXL J1128 J1128 JW1427 JW C 0.22mm 2 Thru HF HF JASO D618 AESSX AEX JASO D618 JASO D618 JW C JW C 0.30mm 2 Thru 2.00mm mm 2 Thru XLPE XLPE ISO 6722 AutoRad125 AutoRad150 ISO 6722 ISO 6722 JW C XLPE 0.22mm 2 JW C Thru XLPE (thin wall) 6.00mm 2 JW C XLPE (thick wall)

4 Fuel Systems Wire Applications Fuel Pump Fuel Level Sensor Diesel Exhaust Reduction Sensor Materials G12 - Proprietary Formulated Crosslinked Polyethylene TXL or ISO Thin Wall Constructions 3000hr 125 o C Rated Material Low Cost Solution to PTFE Competitive to Nylon

5 Fuel Systems Wire Wire Type Judd Spec Wall Thickness (20awg/0.50mm Example) Temp Rating Size Insulation Type Silicone Blocked JW mm 125 o C 22awg 12awg G12 JW mm 125 o C 22awg 12awg G12 ISO Silicone Blocked JW mm 125 o C 0.35mm mm 2 G12

6 High Voltage Automotive Applications 2mm 2 up to 10mm 2 Auxiliary power supply cables 12mm 2 up to 120mm 2 Power unit cables Power control cables Battery cables Battery Cables Product Characteristics 600V rated per & ISO Bare Copper Conductor Symmetric or Asymmetric Options Braid Shield Coverage Insulation Systems 150 o C & 200 o C 3000hr Rated High Abrasion Resistance High Current Carrying Capacity Spec JW1280 JW1187 JW1314 JW1313 JW1301 Construction Shielded Shielded Shielded Unshielded Unshielded Temp. Rating 150 o C 150 o C 200 o C 150 o C 200 o C April 2013 Materials XLPE or XLFE XLPE or XLFE

7 High Voltage Automotive Battery Cables Spec JW1280 JW1187 JW1314 JW1313 JW1301 Construction Shielded Shielded Shielded Unshielded Unshielded Temp. Rating 150 o C 150 o C 200 o C 150 o C 200 o C Materials XLPE or XLFE XLPE or XLFE 12mm 2 16mm 2 35mm 2 50mm 2 JW1280 EX-50 JW1280 EX-50 JW1280 EX-50 JW1280 EX-50 Insulated Core Diameter (mm) Braid Configuration Overall Cable Diameter (mm) Bend Force (N) Flexibility Improvement AWG 36AWG 36AWG 36AWG 34AWG 34AWG 34AWG 34AWG % 23% 13% 18%

8 Transmission Wire Materials Conductors Bare Copper Tinned Copper Silicone Blocked Bare Copper Tinned Copper 3000hr Rated Insulations Crosslinked Fluroelastomer 150 o C: J5, J7 200 o C: R5 Crosslinked ETFE 200 o C: XLETFE

9 Transmission Wire Wire Type Judd Spec Wall Thickness (20awg/0.50mm Example) Temp Rating Size Insulation Type Silicone Blocked JW1067 JW mm 150 o C 22awg 12awg JW o C R5 J5 J7 JW1158 JW mm 150 o C 22awg 12awg J5 J7 JW o C R5 ISO JW1339 JW mm 150 o C 0.35mm mm 2 JW o C R5 J5 J7

10 Wheel Speed Sensor Product Characteristics High Tensile Strength High Flex Endurance High Abrasion Resistance Up to 125 o C 3000hr rated JASO//ISO Compliant Materials Conductors Annealed Copper Copper Alloy High Strand Count Core Insulation Crosslinked Polyethylene Halogen Free Jacket Insulation Crosslinked Polyurethane Types Halogen Free Heat Resistant Flame Retardant Heat Adhesive Standard Sizes 0.50mm 2 6.2mm OD 0.30mm 2 5.0mm OD 0.25mm 2 4.3mm OD 0.25mm 2 4.0mm OD

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