Fire Resistant Cables

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1 109/4 Fire Resistant Cables SR 114H Standard - SR 114E Enhanced BS BS BS 6387 BS /2 BS 6425 BS 7622 EN 50200

2 World-wide recognized high quality cables Firecel SR114 are used in: Data Communication Centres Control Rooms Shopping Centres Hotels Theatres Cinemas Airports Underground Stations Tunnels Traffic Control Centres Public Address System Marine and Offshore Fire Fighting Systems The images below show some relevant installations equipped with Firecel cables. 1 Park Tower - Dubai 7 Combined-Cycle Power Plant Komotini - Greece 2 Tupras Izmir Refinery - Turkey 8 Atlantis Hotel - Palm Jumeirah - Dubai 3 Tsing Ma Bridge - Hong Kong 9 New Delhi Metro - India 4 Financial Center - Abu Dhabi 10 Scottish Exhibition & Conference Centre Glasgow - UK 5 Emerald Palace - Palm Jumeirah - Dubai 11 Reebok Stadium - Bolton - UK 6 Airport Terminal 3 - Dubai 12 Rose Rotana Tower - Dubai Quality System Certification Assessed to ISO 9001: 2000 Certificate number 217 Product Certification Product Certificates No. 217f / 217g assessed to BS and BS : 2002

3 ...tested and certified by our Fire Laboratory In order to study new cables, new constructions, verify and certify the required performances, Cavicel has now a new well equipped Fire Laboratory. All Firecel cables can be fully tested according to international standards related to behaviour under fire condition. All test reports are registered in our files and, if required, cables can be supplied with Test Reports and Declaration of Compliance. The pictures below are taken in Cavicel Fire Laboratory and show some tests performed in our laboratory Resistance to fire alone BS 6387 Cat. C, IEC 60331, CEI Resistance to fire with mechanical shock BS 6387 Cat. X Y Z Resistance to fire with water spray BS 6387 Cat. W Flame retardant test on single wire CEI 20-35/1, IEC , BS 4066 part 1 5 Flame retardant test on bunched cables IEC , BS 4066: part 3 6 Cavicel Fire Laboratory 11 Ongoing fire test 7 8 Smoke density test IEC , BS 6724, CEI 20-37/3, BS 7622, EN Resistance to fire, mechanical shock and water - BS , BS & 10 Test on gas evolved during combustion IEC part 1-2, BS 6425 part 1-2, EN 50267/2-1 and 2-2 For more information about Fire Tests see our catalogue Nr. 103.

4 Requirements for Circuit Integrity Standard Enhanced Cables BS : 2002 Fire Detection and Fire Alarm Systems for Buildings Part 1: code of practice for system design, installation, commissioning and maintenance Par. 26 Cables, wiring and other interconnections Features and Advantages Flexible Very flexible construction that makes the installation easier in all conditions. LSZH (Low Smoke Zero Halogen) Construction Combustion gases with very low toxicity, low smoke emission, and no corrosive gas, for the safeguard of human life and electronic equipment. Flame retardant Limiting the spread of the fire along the cable run, flame barriers can be avoided or reduced. Protected against electrostatic noise Cable is fully screened and conductors are twisted. Recommendation for two levels of fire resistance: Standard for general use Firecel SR 114H EN PH30 Temperature: 830 C Flame and shock for 30 min. BS : 2003 Temperature: 830 C Flame and shock for 15 min. + flame, shock and water for 15 min. Enhanced when cables might need to operate correctly during a fire for periods in excess of those normally required for single phase evacuation of building Firecel SR 114E EN PH120 Temperature: 830 C Flame and shock for 120 min. BS : 2003 Temperature: 930 C Flame and shock for 60 min. + flame, shock and water for 60 min. BS : 2002 recommends enhanced fire resistant cables for the following applications: in unsprinklered buildings (or parts of buildings) in which the fire strategy involves evacuation of occupants in four or more phases; in unsprinklered buildings of greater than 30 m in height; in unsprinklered premises and sites in which a fire in one area could affect cables of critical signal paths associated with areas remote from fire, in which it is envisaged people will remain in occupation during the course of the fire; in any other buildings in which the designer, specifier or regulatory authority, on the basis of a fire risk assessment that takes fire engineering considerations into account, considers that the use of enhanced fire resisting cables is necessary. For more information we recommend to consult BS par. 26. Moisture Resistant No special terminations are required to prevent moisture absorption. It can be installed in damp environments. Suitable for data transmission Twisting of conductors make the cable suitable for clear data transmission. Low cost installation No special tools and special training are neccessary. A cheap and effective cable stripper is available to simplify installation. Easy to handle. Quality Assurance In order to satisfy QA requirements, traceability is assured by batch number printed on outer jacket. All reels have the evidence of testing.

5 Current Ratings and Voltage Drop 1 conductor installation method: clipped direct installation method: in conduit or in cable tray 1 two-core cable 1 three/four-core cable 1 two-core cable 1 three/four-core cable current rating voltage drop x A x m cos = 1 current rating voltage drop x A x m cos = 1 current rating voltage drop x A x m cos = 1 current rating voltage drop x A x m cos = 1 (sqmm) A mv A mv A mv A mv Conductor operating temperature: 90 C; Ambient temperature: 30 C. Rating Factors Ambient temp. ( C) Rating factor For grouping Number of cables Rating factor Cable Installation Ambient Temperature Firecel cables are easy to install also at temperature as low as 10 C. Storage temperature: 40 C to +80 C. Bending Radius Minimum 6 times the nominal diameter of the cable. Installation Cable is easy to handle and easy to install without special tools. Cable can be fixed direct to a surface using LSZH coated copper P clips, available together with cables. Plastic clips must not be used. Cable can also be installed in cable tray or in conduits, or direct buried in plaster. Suitable for outdoor installation too, in appropriate protected environments. Colours Insulation 2 core + E blue brown 3 core + E brown black grey 4 core + E blue brown black grey 7 cores* centre brown 1 st layer brown black 4 white 12 cores* centre brown black white 1 st layer brown black 7 white 19 cores* centre brown 1 st layer brown black 4 white 2 nd layer brown black 10 white Jacket white / red / orange / black. Different colours upon request. Glands For standard installation, general purpose nylon glands can be used. In explosion proof area suitable proof glands can be used with armoured cables. *on request the cores can be identified by printed numbers. Armouring Firecel cables can be supplied with: SWA Steel Wire Armour SWB Steel Wire Braid Available colours: white/red. Nylon Gland Nylon Locknut Size Ref. Packed Ref. Packed 10 mm MP ML mm MP ML mm MP ML mm MP ML mm MP ML32 100

6 FIRECEL SR 114H is the long and well established CAVICEL fire resistant cable in the market, since many years. These cables are third party approved by LPCB which certify that FIRECEL SR 114H cables have complied with the requirements of the following: BS : /500 V fire resistant electric cables having low emission of smoke and corrosive gases when affected by fire - Multicore cables; Standard fire resistant cables as described in Clause 26.2d) of BS : Fire detection and alarm systems for buildings. Code of practice for system design, installation, commissioning and maintenance; and achieved: Class PH30 when tested in accordance with BS EN Method of test for resistance to fire of unprotected small cables for use in emergency circuits. Conductor Plain annealed copper to BS 6360 Solid (class 1) for 1-1,5-2,5 sqmm* Stranded (class 2) for 4 sqmm * 1,5-2.5 sqmm are available with stranded conductor (class 2) (SR 114H - R) Insulation High performance silicone rubber EI 2 to BS 7655: section 1.1 Earth Conductor Tinned annealed copper to BS 6360 (drain wire for multicore cables) Electrostatic Screen Aluminium/polyester tape 125% coverage Sheath Thermoplastic zero halogen, low smoke, flame retardant, abrasion resistant Type LTS3 to BS 7655: section 6.1 Electrical Characteristics Voltage rating Temperature rating - for insulated conductors only single or three phase circuit up to 300/500 V r.m.s. or up to 750 V d.c. circuit C max +200 C Cross section (sq mm) Conductor resistance (Ω / km at 20 C) Insulation resistance (MΩ x km at 20 C) Nominal Capacitance (pf / m) - core/core core/screen Physical Characteristics Nr. of conductors x section cond. earth wire Final diameter Net weight (sqmm) (nr./mm) (nr./mm) (mm) (kg/km) P clips type 2 x 1.0 1/1.13 1/ AC7 3 x 1.0 1/1.13 1/ AC8 4 x 1.0 1/1.13 1/ AC9 2 x 1.5 1/1.38 1/ AC8 3 x 1.5 1/1.38 1/ AC9 4 x 1.5 1/1.38 1/ AC11 2 x 2.5 1/1.75 1/ AC11 3 x 2.5 1/1.75 1/ AC11 4 x 2.5 1/1.75 1/ AC12 2 x 1.5 7/0.53 7/ AC8 3 x 1.5 7/0.53 7/ AC9 4 x 1.5 7/0.53 7/ AC11 2 x 2.5 7/0.67 7/ AC11 3 x 2.5 7/0.67 7/ AC11 4 x 2.5 7/0.67 7/ AC12 2 x 4.0 7/0.85 7/ AC12 3 x 4.0 7/0.85 7/ AC13 4 x 4.0 7/0.85 7/ AC14 7 x 1.0 1/1.13 1/0.80* AC11 7 x 1.5 1/1.38 1/0.80* AC12 12 x 1.0 1/1.13 1/0.80* AC13 12 x 1.5 1/1.38 1/0.80* AC15 19 x 1.0 1/1.13 1/0.80* AC16 19 x 1.5 1/1.38 1/0.80* AC16 * drain wire NOTE: cables up to 4 cores = Standard Products LPCB Approved.

7 FIRECEL SR 114E are third party approved by LPCB which certify that FIRECEL SR 114E cables have complied with the requirements of the following: BS : /500 V fire resistant electric cables having low emission of smoke and corrosive gases when affected by fire - Multicore cables; Enhanced fire resistant cables as described in Clause 26.2e) of BS : Fire detection and alarm systems for buildings. Code of practice for system design, installation, commissioning and maintenance; and achieved: Class PH120 when tested in accordance with BS EN Method of test for resistance to fire of unprotected small cables for use in emergency circuits. Conductor Plain annealed copper to BS 6360 Solid (class 1) for 1-1,5-2,5 sqmm* Stranded (class 2) for 4 sqmm * sqmm are available with stranded conductor (class 2) Insulation Mica tape plus high performance silicone rubber EI 2 to BS 7655: section 1.1 Earth Conductor Tinned annealed copper to BS 6360 (drain wire for multicore cables) Electrostatic Screen Aluminium/polyester tape 125% coverage Sheath Thermoplastic zero halogen, low smoke, flame retardant, abrasion resistant Type LTS3 to BS 7655: section 6.1 Electrical Characteristics Voltage rating Temperature rating - for insulated conductors only single or three phase circuit up to 300/500 V r.m.s. or up to 750 V d.c. circuit C max +200 C Cross section (sqmm) Conductor resistance (Ω / km at 20 C) Insulation resistance (MΩ x km at 20 C) Nominal Capacitance (pf / m) - core/core core/screen Physical Characteristics Nr. of conductors x section cond. earth wire Final diameter Net weight (sqmm) (nr./mm) (nr./mm) (mm) (kg/km) P clips type 2 x 1.0 1/1.13 1/ AC8 3 x 1.0 1/1.13 1/ AC9 4 x 1.0 1/1.13 1/ AC11 2 x 1.5 1/1.38 1/ AC11 3 x 1.5 1/1.38 1/ AC11 4 x 1.5 1/1.38 1/ AC11 2 x 2.5 1/1.75 1/ AC11 3 x 2.5 1/1.75 1/ AC11 4 x 2.5 1/1.75 1/ AC12 2 x 1.5 7/0.53 7/ AC9 3 x 1.5 7/0.53 7/ AC11 4 x 1.5 7/0.53 7/ AC11 2 x 2.5 7/0.67 7/ AC11 3 x 2.5 7/0.67 7/ AC11 4 x 2.5 7/0.67 7/ AC12 2 x 4.0 7/0.85 7/ AC12 3 x 4.0 7/0.85 7/ AC13 4 x 4.0 7/0.85 7/ AC15 7 x 1.0 1/1.13 1/0.80* AC11 7 x 1.5 1/1.38 1/0.80* AC12 12 x 1.0 1/1.13 1/0.80* AC14 12 x 1.5 1/1.38 1/0.80* AC16 19 x 1.0 1/1.13 1/0.80* AC18 19 x 1.5 1/1.38 1/0.80* AC19 * drain wire NOTE: cables up to 4 cores = Enhanced Products LPCB Approved. 7

8 Cavicel SpA Pioltello (Milano) - Ita ly Via Caduti del Lavoro, 18/A ph fax CAVICEL firmly believes in the importance of the quality of its products and it undertakes itself to produce them using clean technologies for the respect and the protection of the environment. Firecel is a Cavicel registered trademark. All information contained in this brochure is believed to be accurate. Specifications can change at any time, according to technical developments and market changes.

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