ITT Cannon Connectors Alexander Dederichs Business Development Manager
ITT ITT Corporation Interconnect Solutions Control Technologies Industrial Process Motion Technologies 2012 Sales: $2.2B CEO: Denise Ramos Head Quarter White Plains Motion Technologies Shock absorbers Railway, trucks and Cars. Brands: KONI, Galfer and Jarret Control Technologies Valves, Actuators, Servomotors control systems. Brands: Enidine, Burney, Aerospace Controls Industrial Process Pumps, valves and Control Systems Brands: Goulds, Pure-Flo and Fabri-Valve Interconnect Solutions Connectors and Contacts. Brands: Cannon, Veam and BIW 2
ITT Cannon Leading Products: ITT products make it possible to connect with our electronic world, with connectors and contacts that perform in harsh-environment, power and deep space applications. Enduring Demand Drivers: Global Brands: BIW Customers in aerospace, industrial, oil and gas, medical, handheld electronics, alternative energy and transportation markets. Cannon VEAM 3
ITT Cannon Global Presence Headquarter in Santa Ana California Worldwide footprint / customer service Currently expanding in India & Brazil Fulfilling worldwide quality and environmental standards ISO/TS16949 ISO 9001 ISO 14001 4
ITT Cannon Overview ITT Cannon s Aero and Space Heritage Cannon Space Connectors D-Sub and MBF Micro-D and Nano-D Circular (38999, MKJ) Filtering and Fiber Optics Design and Materials Quality and Reliability General: Products my be controlled for export by ITAR and EAR when specifically designed modified or configured for articles by the US Government. 5
ITT Cannon Aero ARINC 600 D-Subs Standard Combo Firewall Connectors MIL-C-5015 MIL-DTL-38999 MIL-C-83723 RPM EN 4644 MIL-DTL-38999 Aluminum Composite Stainless Steel MKJ Miniature 38999 6
ITT Cannon Space Application 7
ITT Cannon Space Application 8
ITT Cannon s Space Heritage Launched and Manned Vehicles Gemini Program Apollo Program Space Shuttle International Space Station Orion-CEV (development) Titan Delta Satellite Programs Lockheed Martin Boeing Northrop Grumman SS Loral Honeywell Ball Aerospace Several Black Programs ISRO Xian Mitsubishi 9
ITT Cannon s Space Heritage (cont.) Some of our Space Customers: 10
ITT Cannon Awards & Recognition United States Navy Raytheon A display of the distinguished awards that ITT s Interconnect Solutions has received from various customers. Rockwell International Lockheed Martin 11
ITT Cannon s Space Connectors Cannon Space Connectors Catalog D-Sub Connectors D-Sub Standard & High Density Combo-D (Signal, Power and Coax) Lightweight Machined Aluminum NASA/GSFC Cross Reference ESA/ESCC Cross Reference Micro-D and Nano Connectors Circular MIL-DTL-38999 Class G Circular MKJ Filtered Connectors GSFC Goddard Space Flight Center ESCC European Components Information System 12
Space D-Sub High Performance D Subminature connectors for Space application qualified by NASA /GFSC and European Space Agency. Applications - Space Low and High Orbit Satellites Product Features - Non-magnetic - Non outgassing - Standard density layout: 9, 15, 25, 37, 50 contacts - High density layout: 15, 26, 44, 78, 104 contacts - Shell sizes E, A, B, C, D F - Machined contacts - Machined aluminum shells (with keying) - All components meet requirements for residual and outgassing under NASA/GSFC and ESA requirements. 13
Space D-Sub 14
Micro and Nano Connectors Micro /Nano : Benefits and Features Applications Micro for 0,050 inches contact spacing Nano for 0,025 inches contact spacing EMI: Protection of sensitive equipment Sealed to panel to add environmental protection SMT: allows for greater variation for manufacturing and PCB attachment. Push-Pull Hardware allows for quicker disconnect and saves space. UAV Down Hole Operations Soldier & Personal Communications 15
Mil-DTL 38999 Applications (segments as defined in market section of this presentation) Military Aerospace Features Lower cost design Reduced assembly time Advantages will migrate to other Series Military Systems Benefits DLA qualified to Mil-DTL 38999 Series III Meets all the stringent testing requirement to ensure reliability CAPS program to service OEM customer base Class Z Black Zinc Nickel available Q4 2013 (500hr salt spray). Commercial Aviation 16
Mil-DTL 38999 Class G Space Grade Qualification: Service Class: Shell style: QPL per Mil-DTL-38999L class G Class G, Space Grade, Environmental Resistant According MIL 38999 Series I, II and III Shell Size : 9, 11,13, 15, 17, 19, 21, 23, 25 Contact styles: EMI Shielding: Pins: Standard duty (P), High duty (H), no pins (A) Sockets: Standard duty (S), High duty (J), no sockets(b) EMI leakage attenuation, greater than 90dB at 100Mhz, greater than 65dB at 10Ghz Shell to shell conductivity 1.0 millivolt max resistance Thermal Vacuum : Total mass loss 1,0%, collected volatile condensible Outgassing material 0,1% max. 17
MKJ Connectors Up to 52% reduction in size and 70% reduction in weight compared with D38999 Series III equivalent Up to 2000 mating cycles Jam-nut, front- and rear-mount square flange receptacles High density #23 contacts including pogo-pin 3 to 85 contact positions with crimp, pc tail and solder-cup termination 2mm (0.076 ) pitch layouts Available in aluminium alloy or corrosion resistant stainless steel 18
MKJ RANGE MKJ0 (800) MKJ1 (801) MKJ3 (803) MKJ4 (804) MKJ5 (805) Light Duty Threaded Coupling Double Start Threaded Coupling Bayonet Coupling system Break Away Coupling system Triple Start Coupling system 19
Filter Features Filter unwanted signals entering and signals being emitted from equipment Ceramic planar array or chip on flex options Surge protection options Benefits Rugged design Chip on Flex offers 15% saving in weight compared with ceramic planar array equivalent Tested to >1000 thermal shock cycles (ITT only manufacturer to test to this level) Applications Integrated Avionics Communication & Navigation Systems Displays & Instrumentation Data Processing Equipment Radio & Telecommunications 20
Fiber Optic Connectors MIL-PRF-NGCON Compliant Fiber Optic Connector System The next generation connector system for Naval and other Military/Aero-Space applications ITT s Next Generation Connector (NGCON) combines proven technology and features from connector standards 28876 and 38999. Product Features Conforms to NGCON Military Standard Rear Release and Genderless Termini Wall-Mount & Jam-Nut Receptacle Configurations High Density Arrangements Operating Temperature Range: -55C to +200C. Environmental Sealing Terminus 125 mm Diameter Ceramic Ferrule Removable front insert Easy access to termini for cleaning / inspections. Multimode Singlemode Ferrule (O.D.) 1.25 mm 1.25 mm Fiber Type 62.5/125 SMF 28 Insertion Loss (db typ.) 0.40 0.30 Maximum Loss (db max.) 0.75 0.75 Return Loss (db typ.) 35 50 Return Loss (db min.) 30 50 Channel Servicing Single Channel Repair Single Cyclic Durability 500 21
Design and Materials Designs and Materials in Compliance with NASA/GSFC and European Space Agency D-Subminiature: D24308 Micro-Miniature: D83513 Miniature Circular: D38999 Class G Low Levels of Residual Magnetism (Magnetic Permeability) Low Outgassing Materials Polymers and Adhesives Thread Lubricant (D38999) ITT Special Formulated Polymers meet NASA and ESA Outgassing Requirements prior to Vacuum Bake-Out Process Vacuum Bake Out Process in place for all Space Flight Hardware 22
Quality and Reliability Dedicated Clean Room Manufacturing Assembly, Inspection, Vacuum-Outgassing and Packaging Cannon s Experienced Space Parts Staff Engineering and Program Management Assembly and Inspection Product Assurance and Quality Exceeding your Space Parts Requirements Material Compliance Certification Single-Lot Date Code Destructive Physical Analysis Product Evaluation Lab Customer Source Inspection 23
Quality and Reliability 24
Make ITT Cannon your choice for Mission Critical Space Connectors Thank you 25