viii TAC I/NET Seven Installation Guide Process Control Unit for TAC I/NET Building Automation Systems TCON106. 09/10

viii TAC I/NET Seven Installation Guide Process Control Unit 7718 for TAC I/NET Building Automation Systems TCON106. 09/10

We at Schneider Electric have tried to make the information contained in this manual as accurate and reliable as possible. Nevertheless, Schneider Electric disclaims any warranty of any kind, whether express or implied, as to any matter whatsoever relating to this manual, including without limitation the merchantability or fitness for any particular purpose. Information in this document is based on specifications determined at the time of publication. As we introduce design enhancements, we reserve the right to make changes in specifications and models without obligation to notify the purchaser. In no event shall Schneider Electric be liable for any indirect, special, incidental, or consequential damages arising out of purchase or use of this manual or the information contained herein. The software described in this document is furnished under a license agreement or nondisclosure agreement. The software may be used or copied only in accordance with the terms of the agreement. It is against the law to copy Schneider Electric s TAC I/NET System software onto magnetic tape, disk, or any other medium for any purpose other than the purchaser's personal use. Printed in the United States of America. Document Number: Copyright 2010 Schneider Electric. All rights reserved. On October 1st, 2009, TAC became the Buildings business of its parent company Schneider Electric. This document reflects the visual identity of Schneider Electric; however, there remains references to TAC as a corporate brand in the body copy. As each document is updated, the body copy will be changed to reflect appropriate corporate brand changes.

Contents FCC Warning........................................... vii Overview............................................ 1 Baseboard Input/Output..................................... 1 Communication.......................................... 1 Reset................................................ 2 Expansion Board Input/Output Options............................. 2 Physical Description.................................... 3 Controller Board......................................... 3 Universal Enclosure............................................... 4 Power Supply................................................... 4 Input/Output Terminals............................................. 5 Input Terminations............................................. 5 Output Terminations............................................ 5 Communication Ports.............................................. 6 Serial Communication Port......................................... 6 LAN Communication Port......................................... 6 Memory................................................... 7 Expansion Modules........................................ 7 E8UI8DO Expansion Module.......................................... 7 E16UI Expansion Module............................................ 8 RS232 Serial Expansion Module......................................... 8 Installation Procedures.................................. 10 Installing the 7718......................................... 10 Setting the Power Line Frequency........................................ 10 Setting the 7718 PCU Address.......................................... 11 Setting the Tap Emulation............................................ 11 Setting the Tap Baud Rate............................................ 11 Setting the Controller LAN Baud Rate...................................... 11 Setting the High Speed Scan Rate........................................ 12 Connecting an Expansion Module Board.................................... 12 Installing the Input Field Connections.............................. 13 Installing Supervised Field Inputs........................................ 13 2010 Schneider Electric. All rights reserved. iii

Contents PCU 7718 Installation Guide Connecting RTD Sensor Inputs......................................... 14 Connecting Lini-Temp Inputs......................................... 15 Connecting 0 20 and 4 20 Milliampere Sensors................................ 16 Connecting 0 10 Volt Sensors......................................... 17 Connecting Discrete Input Points....................................... 17 Setting the Voltage............................................... 18 PCU7718.................................................. 18 E8UI8DO.................................................. 18 E16UI.................................................... 18 Installing Resistors............................................... 19 Reducing RC Filtering........................................... 20 Installing the Output Field Connections............................. 21 Connecting Discrete Voltage Outputs..................................... 21 Connecting Analog Outputs.......................................... 21 Connecting the Hand Held Console............................... 22 Connecting the LAN....................................... 22 Connecting to External Devices................................. 23 Connecting a PC (Direct Connect)....................................... 23 Connecting a Modem (Integrated Dial).................................... 24 Installing the Optional RS232 Serial Interface Board...................... 24 Connecting the Power Supply.................................. 24 Connecting Power................................................ 25 Configuring for Unregulated Power...................................... 25 Connecting External Output Power...................................... 25 Connecting 24 VAC External Output Power................................ 25 Connecting 24 VDC External Output Power............................... 26 Connecting the E8UI8DO External Output Power............................... 26 Using the 7718 Baseboard AC Power Supply................................ 26 Using an External DC Power Supply.................................... 28 Field Hardware Checkout and Addressing............................ 28 Connecting the HHC.............................................. 28 Setting the 7718 Address............................................ 29 Cold Starting the 7718 PCU.......................................... 29 Checking Out Analog Inputs.......................................... 29 Check Signal Voltages............................................ 29 Check Addresses.............................................. 29 Checking Out Discrete Inputs......................................... 30 Checking Out Discrete Outputs........................................ 30 iv 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Contents Set Up and Operation................................... 32 Hardware Inputs.......................................... 33 Look-Up Tables.................................................. 34 Selecting Input Type............................................... 34 Input LEDs.................................................... 34 Control Outputs.......................................... 35 External Output Power.............................................. 35 Internal Output Power.............................................. 35 Discrete Voltage Output Terminals....................................... 35 Manual Override............................................... 35 Analog Output Terminals............................................ 36 Communication Ports....................................... 37 Communication LEDs.............................................. 37 RS232 Port.................................................... 38 Hand Held Console Port............................................. 39 RS485 LAN Port................................................. 39 Protocol................................................... 40 LAN Node Address............................................. 40 Data Rate................................................... 40 Expansion Ports.......................................... 40 I/O Expansion Port................................................ 40 E8UI8DO Input/Output Expansion Board................................... 41 Universal Inputs............................................... 41 Discrete Outputs............................................... 43 Power..................................................... 43 E16UI Expansion Module............................................ 43 Universal Inputs............................................... 43 RS232 Serial Expansion Module......................................... 45 Tap Emulation and Modem Setup................................ 47 78061 Tap Emulation and Beeper Operation.................................. 47 78061 Tap Emulation and Pager Operation................................... 48 Modem Switch Settings............................................. 49 Auto-dial/Auto-answer........................................... 49 Integrated Dial................................................ 50 7718 Point Address Summary............................. 52 Inputs............................................... 52 Outputs.............................................. 52 2010 Schneider Electric. All rights reserved. v

Resistor Configurations...................................... 53 HOA Switch Status........................................ 53 Troubleshooting.......................................... 55 Pinout Chart........................................... 56 7718 Baseboard Unit.............................................. 56 Internal RS232................................................. 57 RS232 Expansion Module............................................ 57 E8UI8DO Expansion Module.......................................... 57 E16UI Expansion Module............................................ 58 Specifications........................................ 59 Index.............................................. 61

PCU 7718 Installation Guide FCC Warning FCC Warning FCC Warning The Federal Communications Commission (FCC) requirements prescribe certification of personal computers and any interconnected peripherals in the FCC rules and regulations. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: this device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation. This equipment generates and uses radio frequency (rf) energy for its operation and, if not installed and used in accordance with the installation and operation manual, may cause interference to radio and television reception. It has been found to comply with the limits for a Class A computing device pursuant to the aforementioned regulations. These are designed to provide reasonable protection against such interference when operated in a residential area. Only peripherals (computer input/output devices) certified to comply with the Class A limits may be connected to this device. Operation with noncertified computer peripherals is likely to result in interference with radio and television reception. If this equipment does cause interference to radio or television reception, the user is encouraged to correct the situation by one or more of the following measures. Relocate the receiver with respect to the computer. Move the computer away from the receiver. Plug the equipment into a different outlet, so that the computing device and receiver are on different branch circuits. Disconnect and remove any unused cables that may be acting as a transmission source. Make certain that the computing device is plugged into a grounded outlet receptacle. If necessary, contact Schneider Electric for additional suggestions. 2010 Schneider Electric. All rights reserved. vii

FCC Warning PCU 7718 Installation Guide viii 2010 Schneider Electric. All rights reserved.

60 PCU 7718 Installation Guide Overview Overview Baseboard Input/Output The Model 7718 Process Control Unit (PCU) from TAC is a high-speed, fully distributed microprocessor-based controller, which is used with the TAC I/NET integrated network system. The 7718 is designed to connect directly to the controller LAN working with all other controllers and workstations on the TAC I/NET LAN. The 7718 supports over 200 addressable points to provide full adaptive Direct Digital Control (DDC), energy management, and process control in a single controller. The 7718 is based on a monolithic board design that combines processing, memory management, communication, and field input/output functions on a single printed circuit board. The controller features removable terminal blocks, downloadable firmware, on-board modem drivers, and a direct connect RS232 port. The inherent reliability of this monolithic design is further enhanced with extensive transient protection, automatic self-test features, and a fiber optic communication option. The 7718 is capable of supervising and controlling over 200 addressable points. The I/O configuration flexibility provided by the PCU allows it to interface with a variety of industry-standard I/O devices. The 7718 supports the following hardwired I/Os: The eight universal inputs on the base unit can be defined as the following types: Analog Discrete Pulse The eight universal outputs can be defined as the following types: Discrete Voltage Momentary PWM Analog (voltage) Communication The 7718 provides up to four communication ports, as follows: TB3 This port provides a standard synchronous RS485 controller LAN connection on the 7718 baseboard Two asynchronous serial ports on the 7718 baseboard. These ports provide access to external PCs, external modems, and the HC7410 Hand Held Console (HHC). P4 This asynchronous RS232 port allows direct connection to a PC or external auto-answer (Hayes -compatible) modem. These connections allow the 7718 to perform the functions of a 7801 host Tap without consuming a 2010 Schneider Electric. All rights reserved. 1

Overview PCU 7718 Installation Guide second LAN address or additional hardware. Refer to TCON101, TAC I/NET Tap and Repeater Installation Guide, for a description of the Direct-connect and Integrated Dial functions of the 78010 Tap. The RS232 port s baud rate is set via the connection of a standard TAC HHC. P1 This asynchronous port provides a modular TTL-level interface to a standard HHC and operates at 1200 baud. P2 This port provides an interface to an optional RS232 Serial Expansion Module. This plug-on board provides an RS232 serial port that can be used to connect an external modem (synchronous or asynchronous) or one of several communication multiplexing devices (refer to RS232 Serial Expansion Module on page 8). Reset Expansion Board Input/Output Options Upon power loss/restoration, the PCU executes an automatic reset memory test of RAM and EPROM. The test uses an array of RAM test bytes and a Checksum check on the EPROM, and if the check is successful, control and execution are passed to programmed memory. A manual reset that is started by pressing the reset button executes the same tests. Expanded I/O capability and flexibility are provided via an expansion port that supports the control of additional I/O points providing a number of I/O options. The expansion board modules that are available are: A universal input, discrete voltage output (E8UI8DO) expansion module is available, providing an additional eight inputs and eight outputs. A universal input (E16UI) expansion module is available, providing 16 additional input points. 2 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Physical Description Physical Description The base 7718 controller is a single printed circuit board. The circuit board is easily installed within a TAC Universal Enclosure. All I/O connections to the 7718 are accomplished via plug-on terminal blocks. Controller Board The controller board measures approximately 10.0" L 8.6" W (25.4 21.8 cm). 9.6" (24.38cm) 4.60 " 9" (22.86cm) 4.25 " 8.6" 3.92 (21.8cm) " 7" (17.78cm) 3.41 " TB1 TB2 U1 U2 U3 U4 Resistors For Input Type Selection Output LEDs Input LEDs Communication LEDs SW9 Reset J17 J18 J19 J20 J21 J22 J23 J24 TB6 SW8 10" 4.77 (25.4cm) " J31 J38 SW1 P4 TB3 14.75" 7.03 (37.47cm) " P1 P2 TB4 J25 P3 J27 J26 F9 Figure 1. 7718 Motherboard 2010 Schneider Electric. All rights reserved. 3

Physical Description PCU 7718 Installation Guide Universal Enclosure TAC s Universal Enclosure provides a protected environment in locations in which dirt, dust, or other contaminants may exist. TAC Universal Enclosures are available in several sizes designed to house various combinations of TAC control units and interfaces. The model used for the 7718 is the ENCL1813, measuring 18.25" H 13.25" W 4.20" D (46.2 33.5 10.7 cm) The Universal Enclosure allows both door and back panel mounting, providing additional space for optional equipment such as transformers and electrical junction boxes. The enclosure includes a door key lock. The 7718 board comes already mounted on a baseplate. That baseplate/pcb assembly is then mounted into the Universal Enclosure. If the perforated backplane is used to mount the baseplates, then the size of the baseplates and the enclosure are the limiting factors. Baseplates vary in dimension depending upon the type of controller. All controllers and interface units are attached to a baseplate for mounting in a Universal Enclosure. Universal Enclosures are available in varying capacities and sizes. Table 1. Universal Enclosure Dimensions Model Panel Dimensions Standard Door Mounting Baseplate Qty Perforated Panel Backplane Dimensions H W D H W Panel Backplane w/studs Door Key Lock ENCL1813 W/Knockouts and Gasketed Door 18.25" 13.25" 4.2" 1 Any TAC baseplate unit 16.5" (number 8 32 hardware for Optional Panel mounting) 12.5" Mount one (max.) TAC baseplate unit Options: 1 Transformer 1 Junction box Yes Power Supply Electrical power for the 24 VAC input power enters at TB4, at the lower left side of the controller. The 7718 is powered from a single 24-volt AC 40 VA external transformer. The AC input provides power to five on-board supplies. The power options for the 7718 are shown below and in Table 2. A switching power supply circuit is used to generate the +5 VDC logic power. Four linear power supplies are used to generate the +15 VDC Internal, +15 VDC External, 15 VDC, and +24 VDC External voltages. These supply voltages are used for analog signal processing and RS232 communication. The separate +15 VDC (external) regulator supplies current loop excitation power to avoid loss of communication due to a field sensor wiring problem. The optional external power supply (a separate 24VAC transformer or DC power supply) provides 24 VDC regulated or unregulated VDC to the discrete outputs. Regulated 24 VDC power is limited to a total current output of 0.25 A maximum, and the unregulated DC load (from an external 24VAC supply) is limited to a total of 0.75 A. Use an external 24 VDC power supply to power the outputs on the E8UI8DO Expansion Board, and to provide a higher total (2.0 A maximum) current capacity. 4 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Physical Description Selection of regulated or unregulated power is done by moving the plug-on jumper at J25 (refer to Configuring for Unregulated Power on page 25). Power line selection (50/60 Hz) is available using the HHC. The 7718 provides input termination for the connection of an optional external 24 VDC power supply. The optional external power supply must be used to power the output circuits on the E8UI8DO Expansion Board. Use an external DC power supply when you need a higher current capacity than the 0.25 A total provided by the on-board supply. When using the external power supply, the outputs may not exceed a total output current of 2.0 A. Table 2. Discrete Output Power Supply Options Power Supply Available Power (maximum) Power From On-board supply (no connection to external power supply) External AC or DC power supply External DC supply 0.25 A Regulated on-board DC power (+24 VDC) 0.25 A On-board AC power 0.75 A External AC 0.75 A Unregulated on-board DC (31 39 VDC)* 2 A External +24 VDC supply to baseboard outputs 2 A External +24 VDC supply to E8UI8DO expansion board outputs Input/Output Terminals Input Terminations * The unregulated DC voltage available on the discrete outputs depends on the external supply voltage and discrete output loading. Output Terminations The 7718 s input and output terminals are located in different areas of the board. The inputs and outputs do not use the same number of terminals to make up a terminal set. See Figure 23 on page 32 for terminal locations. Signal inputs are provided along the upper left side in two groups of four inputs (TB1 and TB2). Three screw terminations are provided for each input. Two of these terminations are inputs for Signal and Ground. The third terminal is an output for the external field sensor +15/24 V excitation. The inputs (analog, discrete, or pulse) use point addresses 0000 through 0007. There are two types of output terminations available on the 7718, Discrete Voltage Output and Analog 0 10 VDC output. Discrete Voltage Outputs Eight universal output terminations are provided along the upper right side of the controller (TB6). An output termination consists of a single output termination screw. A common termination screw is provided on the board for a ground/common return. Each output consists of a voltage sourcing circuit capable of handling 0.25 A at 24 VDC. 2010 Schneider Electric. All rights reserved. 5

Physical Description PCU 7718 Installation Guide Note: The total combined output currents using the on-board, regulated 24 VDC power supply is 0.25 A, and 0.75 A when using the unregulated supply. When using an external 24 VDC supply for the outputs, the total combined output may be increased to a maximum of 2 A (0.25 A per output). Communication Ports Each output provides discrete control of a field contactor or a proportional control through pulse-width modulation (PWM) of the output contact. The discrete outputs use point addresses 0000 through 0007. Analog 0 10 VDC Outputs Serial Communication Port The 7718 PCU also has eight 0 10 VDC analog outputs available at TB6 (see Figure 23 on page 32). You may use these analog outputs to replace the corresponding discrete voltage outputs on TB6. This is done by moving the desired jumper (J17 J24) from the A B position (discrete output selection) to the B C position (0 10 VDC analog output selection) for each output to be changed. For example: moving only J17 from position A B to position B C places analog output number 1 onto TB6-1. Terminals 2 through 8 of TB6 remain discrete voltage outputs 2 through 8. The analog outputs use point addresses 3100 through 3107. There are three communication ports on the 7718 board, and an optional communication board that can be added as a plug-on daughterboard. All connections to the LAN, modems, external PCs and the HHC are made using these ports. See Figure 23 on page 32 for port locations. The two asynchronous serial ports (on the 7718 baseboard) provide access to external PCs, external modems, and the HHC. Modem and PC Connection The first asynchronous port (P4) provides an RS232 port for direct connection to a PC or external auto-answer (Hayes-compatible) modem. The RS232 port s baud rate is set via the connection of a standard TAC HHC. Hand Held Console Connection LAN Communication Port The second asynchronous port (P1) provides a modular TTL-level interface to the standard HHC and operates at 1200 baud. An RJ11 modular jack is provided along the lower left side of the controller for connection of the TAC HHC. The LAN communication port (TB3) is located along the lower left side of the controller under the input terminal TB2. A 3-pin terminal block provides connection of the RS485 shielded, twisted pair on the standard controller. The normal speed of communication on the controller LAN is 19,200 baud. The controller LAN speed can be lowered to 9600 baud using the HHC in order to accommodate lower grade cable installations. 6 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Physical Description Memory The 7718 also provides support for several types of memory with variable amounts of each. The memory is currently organized as follows: Table 3. 7718 Memory Socket Amount Memory type U4 32 KB EPROM (stores boot firmware) U1, U2 and U3 96 KB STATIC RAM (stores download software and database. Memory is allocated dynamically.) Static RAM Expansion Modules The 7718 also provides 256 bytes of serial nonvolatile RAM (NOVRAM) memory storage. This memory is used to hold all parameters necessary to establish basic communication with the controller after a long-term power outage (i.e., loss of RAM memory). The software may be downloaded while the 7718 is on the TAC I/NET LAN. The software design and memory organization supports the complete download of all software including revised LAN drivers which are invoked after completion of the download. The downloaded software is held in RAM. When the 7718 is emulating a 78061 Tap, it can store the telephone numbers a standard 78061 Tap would. Memory is sized to insure accommodation of at least eight telephone numbers of at least twenty-five digits each. The base unit configuration of the 7718 provides a minimum of 96 KB of battery-backed static RAM for software data storage and imbedded 7801, 78035 and 78061 Tap functions such as message queue, dial telephone numbers, and async/sync communication buffers. Memory Exhaustion Warning The PCU editors provide a warning message when the user adds a point or function that could exceed the available PCU memory. The 7718 can be expanded by adding one or more expansion modules to the controller s expansion ports. The RS232 Serial Expansion Module connects at port P2, the other I/O expansion modules connect to the 7718 motherboard at port P3. Available I/O expansion modules include: E8UI8DO I/O Expansion Module E16UI Expansion Module RS232 Serial Expansion Module E8UI8DO Expansion Module The Eight Point Universal Input/Eight Point Discrete Output (E8UI8DO) Expansion Module provides an additional eight inputs and eight voltage sourcing outputs on an I/O expansion board that attaches to expansion port P3 at the lower end of the controller 2010 Schneider Electric. All rights reserved. 7

Physical Description PCU 7718 Installation Guide E16UI Expansion Module RS232 Serial Expansion Module PCB. The expansion module card is 3.25" L 8.60" W (8.25 21.8 cm). It attaches on top of the 7718 with standoffs supplied with the module. Signals are passed from the E8UI8DO through a ribbon cable between the terminals of the two boards. The input and output points on the E8UI8DO expansion board occupy point addresses 0100 through 0107. The outputs are defined in the database as your choice of analog (PWM) or discrete outputs. The current requirements of the discrete outputs are separate from the maximum values for the motherboard. The inputs are shipped as 0 5 volt, but may be redefined on the expansion module by changing the resistors in resistor strip sockets A, B, and C. Refer to Universal Inputs on page 41 for more information. They are also defined in the database as analog, discrete or pulse. The Sixteen Point Universal Input (E16UI) expansion module provides sixteen universal (analog or contact) inputs. The expansion module card is 3.25"L 8.60" W (8.25 21.8 cm). It attaches on top of the 7718 with standoffs supplied with the module. Signals are passed from the E16UI through a ribbon cable between the terminals of the two boards. The input points on the Sixteen Point E16UI Expansion Board occupy point addresses 0100 through 0107 and 0200 through 0207. Inputs are shipped as 0 5 V and may be configured as 0 10 V or 0 20 ma current input by inserting precision resistors into resistor strip sockets A, B or C. Refer to Universal Inputs on page 43 for more information. The RS232 Serial Expansion Module provides a fourth serial interface with a full complement of modem control, data and clock signal on an RS232 port. It provides two-way dial or dedicated line communication as currently supplied by TAC s 78061 or 78035 Tap. The data rate is user-selectable up to 9600 baud. This optional interface can be connected to any of the following devices: External auto-dial/auto-answer (AD/AA) modem When connected to a Hayescompatible AD/AA modem, the 7718 will provide the functionality of the 78061 Tap. The following types of modems are supported: Synchronous Use a synchronous modem when the controller is loaded with a TAC I/NET version 4.x or earlier binary file. The controller must also have TAC I/NET version 4.x boot firmware (EPROM). Asynchronous Use an asynchronous modem when the controller is loaded with a TAC I/NET 2000 or later binary file. The controller must also have TAC I/NET 2000 or later boot firmware (EPROM). Note: Ensure that all AD/AA Taps within your TAC I/NET system are configured to use the same communication protocol either synchronous, or asynchronous. Mixing AD/AA protocols will cause communication errors. 8 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Physical Description TAC I/NET 2000 is compatible with TAC I/NET version 4.x Tap and controller binary loads. Therefore, when synchronous AD/AA communication is required on a TAC I/NET 2000 system (for example, when using a 78040, 78050, or 78060 Tap), you must continue to use TAC I/NET version 4.x Tap and controller binary loads. External synchronous dedicated line modem When connected to an external Hayes-compatible dedicated line modem, the 7718 provides the functionality of a TAC 78035 Tap. Refer to TCON101, TAC I/NET Tap and Repeater Installation Guide, for a complete description the 78035 Tap function. Another RS232 data communication device. 2010 Schneider Electric. All rights reserved. 9

Installation Procedures PCU 7718 Installation Guide Installation Procedures This section provides: installation instructions field checkout procedures troubleshooting suggestions Installing the 7718 Use the following steps to install the 7718 baseboard. This procedure allows you to set up the 7718 with the proper DCU address, set Tap emulation, baud rate and controller LAN baud rate. 1. Ensure power is disconnected from the 7718 PCU. 2. Disconnect power to all devices that will be connected to the 7718 PCU. Warning: Failure to disconnect power from all interconnected equipment when performing electrical installation may result in damage to the equipment, electrical shock, or burns. 3. Mount universal enclosure on a wall. 4. Bring conduit into box (conduit contains power, sensor cables, etc.). 5. Attach the motherboard PCB/baseplate assembly into the universal enclosure box. 6. Mount any expansion boards, beginning with the RS232 board, on to the 7718. The expansion boards mount on top of the 7718 PCU. Table 4. Attachment Instructions Basic 7718 unit Unit with optional RS232 board Unit with expansion board Eight screws support the motherboard/baseplate assembly. Insert the RS232 board onto the top of the 7718 PCB base unit at RS232 option port. Attach the expansion board to the top of the motherboard, then fasten the expansion board s four screws to the extension spacers mounted on the motherboard. Setting the Power Line Frequency 7. Connect the modem or external PC. 1. Connect the power supply to the 7718. 2. Connect the HHC to the 7718 and then press [Code]. 3. Enter 92 and press [Enter]. 4. The HHC displays the current power line frequency setting (50 or 60). Select your power line frequency by pressing either [Inc] or [Dec]. 10 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures Setting the 7718 PCU Address 5. Press [Enter] to accept your choice. 6. Reconnect power to devices that are connected to the 7718 PCU. 1. Connect the HHC to port P1 and set the 7718 s LAN address. Press [DCU ADDR]. The current 7718 address displays in the two right-most digits of the HHC display. 2. Enter the desired address using the numeric keys. The address displays as it is entered. 3. Press [Enter]. The 7718 RAM is updated with the new address. 4. Terminate wires at PCB. Refer to Installing the Input Field Connections on page 13 and Installing the Output Field Connections on page 21. Setting the Tap Emulation 1. Connect the HHC to port P1. 2. Press [Code]. 3. Enter 90 and press [Enter]. The emulated device type model number (771800, 01, 03, or 06) displays in the readout. Table 5. HHC Tap Emulation Selection Tap Model HHC Display None 771800 78010 771801 78035 771803 78061 771806 Note: Selecting 7803 or 7806 also enables the 7801 function. 4. Press [Inc] or [Dec] to toggle through 7801, 7803 or 7806 Tap emulation. 5. Press [Enter] to accept your choice. Setting the Tap Baud Rate 1. Connect the HHC to port P1. 2. Press [Code]. Setting the Controller LAN Baud Rate 3. Enter 91 and press [Enter] to set the Tap baud rate, and press [Enter]. 4. Press [Inc] or [Dec] to toggle through the available PC port baud rates. Typically, the desired rate is 9600. 5. Press [Enter] to accept your choice. 1. Connect the HHC to port P1. 2. Press [Code]. 2010 Schneider Electric. All rights reserved. 11

Installation Procedures PCU 7718 Installation Guide 3. Enter 6 and press [Enter] to set the controller LAN baud rate and press [Enter]. 4. Press [Inc] or [Dec] to toggle between the 9600 baud and 19.2 Kbaud rates. 5. Press [Enter] to accept your choice. 6. Connect the 7718 to the LAN. Refer to Connecting the LAN on page 22 7. Terminate wires at PCB. Refer to Installing the Input Field Connections on page 13 and Installing the Output Field Connections on page 21. 8. Program the PCU from the host PC. Refer to any of the following documents for details: TCON142, TAC I/NET Operator Guide (Windows) TCON207, TAC I/NET 2000 Operator Guide TCON299, TAC I/NET Seven Operator Guide Setting the High Speed Scan Rate 1. Connect the HHC to port P1. 2. Press [Code]. 3. Enter 10 and press [Enter] to set the scan rate and press [Enter]. 4. To set for a pulse rate of 4 per second enter 0. 5. To set for a pulse rate of 20 per second enter 1. 6. Press [Enter] to accept your choice. Note: You must correctly configure the inputs for proper operation at the selected scan rate. Connecting an Expansion Module Board Warning: Ensure that no power is applied to the 7718 when performing these procedures. Failure to disconnect power from all interconnected equipment when performing electrical installation may result in damage to the components, electrical shock, or burns. Mount this option-board on top of the baseboard using the four spacers and screws provided. The E8UI8DO and E16UI use the same standoffs. The RS232 Serial Board connects to port P2 on the 7718 PCU. The inputs and outputs are connected using the same procedures as outlined below for the basic 7718 unit (see Figure 2 on page 13). 1. Insert the four spacer screws into the 7718 PCU. 2. Place the expansion board over the four spacers and secure it using the four screws provided. 3. Connect the ribbon cable from the expansion board port P1 to the 7718 PCU port P3. 12 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures 7718 PCU J31 5V15V TB3 P4 TBX1 TBX2 AI-5 AI-1 AI-6 AI-2 AI-3 AI-4 AI-7 AI-8 B4 B3 B2 B1 A4 A3 A2 A1 D4 D3 D2 D1 C4 C3 C2 C1 B8 B7 B6 B5 A8 A7 A6 A5 D8 D7 D6 D5 C8 C7 C6 C5 Input 1 2 OFF 3 AUTO 4 5 6 J9 7 8 J10 P2 P1 J11 Output 8 7 6 5 4 3 2 1OPWR P3 TBX3 CH D08 D07 D06 D05 D04 D03 D02 D01 TBX4 EXT VXT2 VXT1 Installing the Input Field Connections Figure 2. Expansion Board Mounting on the 7718 PCU Ribbon Cable Connecting Expansion Board P1 to 7718 PCU P3. The 7718 supports several types of inputs, each using different field connections. Use the procedures shown below to connect the sensors you use to the 7718. Connections to an expansion board are the same for like types of inputs and outputs. Caution: The input, output and power wiring must be routed along the side of the controller. The wiring is not to lay across the controller. Installing Supervised Field Inputs Supervision of inputs may be done on a single Normally Open or Normally Closed contact, or on multiple Normally Open contacts connected in parallel. The contacts may be supervised for line cuts by using a single resistor connected in parallel with the contact. If you want additional supervision for line shorts, add an additional resistor in series with the contact. The resistor value for either shall be 1K ohm, 1 4 W, 5% min, or 1K ohm, 1 4 W 1%. The resident I/O points editor of the TAC I/NET host must be configured for either single resistor supervision, or two resistor supervision (see Figures 3 and 4). 2010 Schneider Electric. All rights reserved. 13

Installation Procedures PCU 7718 Installation Guide Single resistor supervision with a parallel resistor. Configuration is the same for normally closed switch/contact. Entire circuit is supervised for line cuts ( open wire) Double resistor supervision with a parallel and a series resistor. Entire circuit is supervised for line cuts ( open wire) 1K 1K 1K Parallel Resistor Parallel Resistor Series Resistor Portion of circuit is supervised for jumpers ( shorts in wiring) Normally Open Switch/Contact Figure 3. Supervised Single Switches/Contacts Normally Closed Switch/Contact Note: The components shown inside the dashed boxes should be in close physical proximity. Single resistor supervision with a parallel resistor. Entire circuit is supervised for line cuts ( open wire). Double resistor supervision with a parallel and a series resistor. Entire circuit is supervised for line cuts ( open wire) Parallel Resistor Parallel Resistor Note: The components shown in the dashed box should be in close physical proximity. Series Resistor Portion of circuit is supervised for jumpers ( shorts in wiring) Connecting RTD Sensor Inputs Figure 4. Supervised Multiple Switches/Contacts Signal inputs are provided along the upper left side in two groups of four inputs. Three screw terminations are provided for each input (Signal, Ground and +15/24V) as shown in Figure 5. RTD 1,000 ohm temperature sensors may be connected to the 7718 baseboard, E8UI8DO and E16UI modules in a 2-wire configuration as shown in Figure 5. You must configure the input position for RTD sensors by inserting a resistor in the corresponding resistor position (B1 through B8). See Figure 11 on page 20 for resistor installation. Note: Connection of 100 ohm RTD sensors to the 7718 motherboard, E8UI8DO and E16UI expansion boards are not recommended. 1. Insert a 1K ohm, 1 8 W, 1% resistor in the desired resistor B position for that input. 2. On the 7718 baseboard, jumper the J38 center pin to the +5 V position, allowing the B position plug-in resistor strip to provide 5 V RTD excitation. 14 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures RTD TB1 1 2 3 4 5 6 7 8 9 10 11 12 UI-1 1K ohm, 1/8 W, 1% resistor in B1 for a 1,000 Ohm RTD. On the 7718 baseboard, strap J38 to +5 V. On the E8UI8DO, strap J10 to +5 V. On the E16UI, strap J10 to +5 V for TBx1 and TBx2. Strap J12 to +5 V for TBx3 and TBx4. Figure 5. RTD Sensor Connection Connecting Lini-Temp Inputs 3. On the E8UI8DO Expansion Board, jumper the J10 center pin to the +5 V position to allow 5 V RTD excitation. 4. On the E16UI Expansion Board, jumper the J10 center pin to the +5 V position for TBX1 and TBX2 and jumper the J12 center pin to the +5 V position for TBX3 and TBX4. This allows 5V RTD excitation at these terminals. 5. Connect one lead to a signal (UI-1 through UI-8) terminal on TB1 or TB2. 6. Connect the other lead to the terminal of the input set. Signal inputs are provided along the upper left side in two groups of four inputs. Three screw terminations are provided for each input (Signal, Ground and +15/24 V) as shown in Figure 6. The LTS80 temperature sensors can be connected in a 2-wire or 3-wire configuration as shown in Figure 6. Using the 2-wire configuration requires that you insert a 10K ohm 1 8 W, 0.1% resistor in the corresponding resistor position (A1 through A8). The 3-wire configuration does not require any resistor configuration. See Figure 11 on page 20 for resistor installation. WHT LTS Sensor ORN Typical 2-wire Sensor connection LTS Sensor Typical 3-wire Sensor connection WHT BLU ORN TB1 1 2 3 4 5 6 7 8 9 10 11 12 A1 2-Wire Connection: 10K ohm, 1/8 W, 0.1% resistor in A1. Strap J31 to 15V. 3-Wire Connection: No resistor required. Strap J31 to 15V. Figure 6. Lini-Temp Input Sensor Connections 1. Connect the white lead to a signal (UI-x) terminal on TB1 or TB2. 2. Connect the orange lead to the terminal of the input set. 3. For 3-wire sensors, connect the blue lead to the terminal (see Figure 6). 2010 Schneider Electric. All rights reserved. 15

Installation Procedures PCU 7718 Installation Guide Connecting 0 20 and 4 20 Milliampere Sensors 4. For 2-wire sensor connections, place a 10K ohm, 1 8 W, 0.1% resistor in the corresponding resistor A position. 5. Ensure that the variable voltage selection on J31 of the 7718 is set to +15 V (refer to Setting the Voltage on page 18). 6. On the E8UI8DO Expansion Board select the voltage by positioning jumper J9 (refer to Setting the Voltage on page 18). 0 20 and 4 20 milliampere sensors can be connected as shown in Figure 7. Use a 249 ohm, 1 8 W, 0.1% resistor in the corresponding resistor position (A1 through A8). See Figure 11 on page 20 for resistor installation. 0 20mA, 4 20mA Sensor In Out (+) ( ) 0 20mA, 4 20mA In Out Sensor (+) ( ) Input Power External Power Supply + Output TB1/TB2 1 2 3 4 5 6 7 8 9 10 11 12 A2 A1 Sensor connected at TB1-1: 249 ohm, 1/8 W, 0.1% resistor in A1 Sensor connected at TB1-2: 249 ohm, 1/8 W, 0.1% resistor in A2 Note: Use external power supply if more than eight 0 20 or 4 20 ma sensors are used. Figure 7. 0 20 and 4 20 Sensor Connections 1. Connect the output lead from the sensor to SIGNAL (UI-x) terminal on TB1 or TB2. 2. Connect the input lead of the sensor to the terminal of the input set (see Figure 7). 3. Ensure that the variable voltage selection is set on J31 of the 7718 to the appropriate voltage (refer to Setting the Voltage on page 18). 4. On the E8UI8DO Expansion Board select the voltage by positioning jumper J9. On the E16UI Expansion Board set jumpers J9 and J11 (refer to Setting the Voltage on page 18). If more than eight 0 20 ma sensors are connected, or if more than eight 0 20 or 4 20 ma sensors are connected in any combination, use an external power supply and connect as described below. 1. Connect the output ( ) lead from the sensor to SIGNAL terminal on TB1 or TB2. 2. Connect the input (+) lead from the sensor to the positive (+) terminal of the external power supply. 3. Connect the negative ( ) terminal of the external power supply to the terminal (see Figure 7). 4. Install a 249 ohm, 1 8 W, 0.1% resistor in the corresponding resistor A position. 16 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures Connecting 0 10 Volt Sensors A 0 10 V sensor may use three leads to connect to the 7718 if powered by the 7718 PCU. It also requires a 100K ohm, 1 8 W, 1% resistor installed in the corresponding C resistor position. Connection is identical for the 7718, and the E16UI and E8UI8DO Expansion Boards. 0 10 V Sensor Signal Out In TB1 1 2 3 4 5 6 7 8 9 10 11 12 C1 Sensor connected at TB1-1: 100K ohm, 1/8 W, 1% resistor in C1. Strap to +15 V or +24 V as required. Connecting Discrete Input Points Figure 8. 0 10 Volt Sensor Connections 1. Connect the signal out lead of the 0 10 V sensor to a signal (UI-x) terminal. 2. Connect the negative lead of the sensor to the terminal of the 7718. 3. Connect the lead of the sensor to the terminal on the 7718 (see Figure 8). 4. Install a 100K ohm, 1 8 W, 1% resistor in the corresponding resistor C position. 5. Ensure that the variable voltage selection is set on J31 of the 7718 to the appropriate voltage (refer to Setting the Voltage on page 18). 6. On the E8UI8DO Expansion Board select the voltage by positioning jumper J9 (refer to Setting the Voltage on page 18). 7. On the E16UI Expansion Board select the voltage by positioning jumper J9 for TBX1 and TBX2 and J11 for TBX3 and TBX4 (refer to Setting the Voltage on page 18). For contact sensing on the 7718 PCU, the E8UI8DO Expansion Board, or the E16UI Expansion Board, either DI or PI, the excitation current for the field contact is achieved by placing a 1K ohm, 1 4 W, 5% resistor in the appropriately numbered B position. The B position provides a pull-up on the input to +5 VDC for dry contact excitation. Dry Contact For DI or PI Note: Contact closed = logical 1st or 2nd of state description pair. TB1 1 2 3 4 5 6 7 8 9 10 11 12 B1 Dry Contact connected at TB1-1: 1K ohm, 1/4 W, 5% resistor in B1 Figure 9. Dry Contact Connections 2010 Schneider Electric. All rights reserved. 17

Installation Procedures PCU 7718 Installation Guide 1. Connect one lead from the contact to the signal (UI-x) terminal. 2. Connect the other lead of the sensor to the terminal of the 7718 (see Figure 9). 3. Install a 1K ohm, 1 4 W, 5% resistor in the corresponding resistor B position. 4. On the 7718 position the jumper on J38 on posts B and C for +5 V pull-up. 5. On the E8UI8DO Expansion Board, jumper the J10 center pin to +5 V to supply the +5 V pull-up 6. On the E16UI Expansion Board, jumper the J10 center pin to +5 V for TBX1 and TBX2, and jumper the J12 center pin to +5 V for TBX3 and TBX4, to provide the +5 V pull-up. Setting the Voltage PCU7718 E8UI8DO E16UI You may select whether to provide +15 or +24 volts with a maximum load of 160 ma to sensors connected to the 7718 PCU. When using Lini-Temps (which require +15 V) and 0 20 ma sensors that require 24 V, or if more than eight 0 20 ma sensors are used, then an external power supply must be used. You must also configure jumper J31 for 15 V or 24 V power. All terminals on the input connection blocks TB1 and TB2 on the 7718 PCU baseboard will be set to the +15 V or +24 V selection. You may select either +15 or +24 volt power provided by the 7718 PCU to a connected sensor by positioning a jumper on J31 (see Figure 23 on page 32). To achieve +15 volts, position the jumper on posts B and C. Position the jumper on posts A and B to achieve +24 volts. You may select either +15 or +24 volt power provided by the E8UI8DO by positioning a jumper on J9 (see Figure 30 on page 41). To achieve +15 volts, position the jumper on posts A B. Position the jumper on posts B C to achieve +24 volts. Jumper position J10 is used to select the pull-up voltage used by the B resistor positions. When using J10 the pull-up voltage may be set to 5 V or 15 V. On the E16UI Expansion Board jumper J9 is used for TBX1 and TBX2, while jumper J11 is used for TBX3 and TBX4. To achieve +15 volts, position the jumper on posts A B of the respective jumper. Position the jumper on posts B C of the respective jumper for +24 volts. Jumpers J9 and J11 select the voltage for sensor excitation. Jumpers J10 and J12 select the setting for pull-up voltage (+15 V or +5 V) through B resistor strips. Table 6. Variable Voltage Summary Function Jumper Configuration +15 V power on 7718 PCU J31 jumper B to C +24 V power on 7718 PCU J31 jumper A to B +15 V power on E8UI8DO J9 jumper center pin to +15 V +24 V power on E8UI8DO J9 jumper center pin to +24 V 18 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures Table 6. Variable Voltage Summary (Continued) Function Jumper Configuration +15 V power on E16UI J9 jumper center pin to +15V +24 V power on E16UI J9 jumper center pin to +24 V Installing Resistors Caution: The available 160 ma at (either +15 or +24 VDC) applies to the Expansion Boards also. The combined current drain for base inputs and expansion inputs cannot exceed 160 ma total when using the on-board supply. The eight inputs on the E8UI8DO Expansion Board and the 7718 PCU baseboard, and the sixteen inputs on the E16UI Expansion Board, are shipped in a 0 5 volt configuration. The position numbers (A1 A8) correspond to the inputs UI-1 through UI-8. Alternate positions labeled B, C and D are also provided (see Figure 10). TB1 TB2 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 UI-1 A1 A2 A3 A4 B1 B2 B3 B4 UI-2 UI-3 UI-4 UI-5 UI-6 UI-7 UI-8 A5 A6 A7 A8 B5 B6 B7 B8 C1 C2 C3 C4 D1 D2 D3 D4 C5 C6 C7 C8 D5 D6 D7 D8 Figure 10. Input Configuration Resistors The A positions provide a pull-down to DC ground on the input signal for analog input current sensing. The B positions provide a pull-up on the input to 5 volts DC for excitation of discrete contact inputs. The B position also is also used to excite an RTD sensor configured in 2-wire mode. The C positions provide a resistance divider for achieving a 0 10 V input span. Note: The +15 volt J38 selection (with the appropriate resistor value in the corresponding B position) allows the use of non-standard resistive temperature resistors. 2010 Schneider Electric. All rights reserved. 19

Installation Procedures PCU 7718 Installation Guide The plug-in resistor positions allow you to perform the following input reconfigurations. Position the jumpers to support the configuration, as shown in Table 7. Table 7. 7718 PCU Input Jumper Configuration Function Jumper Configuration +5 V Pull Up for DI Points J38 jumper center pin to +5 V +15 V Pullup J38 jumper center pin to +15 V +15 V Sensor Power J31 jumper B to C +24 V Sensor Power J31 jumper A to B For 0 20 ma, insert a 249 ohm, 1 8 W, 0.1% current sensing resistor in the corresponding resistor position (A1 through A8). For 2-wire Lini-Temp, install a 10K ohm, 1 8 W, 0.1% resistor in an A position. For 0 10 V, install a 100K ohm, 1 8 W, 1% resistor in a C position. For dry contact (DI or PI) inputs, install a 1K ohm, 1 4 W, 5% resistor in a B position. For RTD 1000 ohm inputs, install a 1K ohm, 1 8 W, 1% resistor in a B position. See Figure 11 on page 20 for details of installation. A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 10 K ohm, 1 /8 W, 0.1% for Two-wire Lini-Temp (P/N 604702-1002) 249 ohm, 1 /8 W, 0.1% for 0 20 ma Input (P/N 800280-58) 1 K ohm, 1 /4 W, 5% for Dry Contact Input: DI or PI (P/N 800475-12) 1 K ohm, 1 /8 W, 1% for RTD Excitation (P/N 604701-1001) 10 K ohm, 1 /8 W, 0.1% for Thermistor (P/N 604702-1002) 100 K ohm, 1 /8 W, 1% for 0 10 V Input (P/N 604701-1003) Reducing RC Filtering Figure 11. Resistor Installation In order to accept fast pulse input rates (>5 Hz and < 20 Hz), reduce the RC filtering by inserting a 1K ohm, 1 4 W, 5% resistor in the desired E position for that input (see Table 12 on page 21). This will reduce the RC filter by a factor of 100. Select the high speed scan rate using Code 10 through the HHC. Refer to Setting the High Speed Scan Rate on page 12. 20 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures TB1 TB2 E5 E6 E7 E8 E1 E2 E3 E4 Figure 12. RC Filter Resistor Installation Installing the Output Field Connections Connecting Discrete Voltage Outputs Output terminations are provided along the upper right side of the controller (see Figure 13). Each output can be configured as a 0 10 V analog output or a solid state voltage sourcing output circuit capable of handling 0.25 A at 24 volts DC. Each output provides discrete control of a field contactor or an analog proportional control via pulse-width-modulation of the output contact. Connect the output wire to one of the numbered terminals (OUT1 through OUT8) and connect the return wire to the terminal designated EXT (see Figure 13). Analog Output J17 CBA J18 CBA J19 CBA J20 CBA J21 CBA J22 CBA J23 CBA EXT OUT8 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 - Analog Device + Relay J24 CBA TB6 Discrete Voltage Output Connecting Analog Outputs Figure 13. Output Terminal Locations You may also connect analog devices to TB6. 1. Reposition the jumpers at J17 through J24 (J17 is associated with Out-8, J24 is associated with Out-1) on posts B C for analog voltage output. 2010 Schneider Electric. All rights reserved. 21

Installation Procedures PCU 7718 Installation Guide 2. Connect one lead from the device to the desired Out-x terminal at TB6 (see Figure 13). 3. Connect the other lead to the terminal at TB6. Caution: Do not connect an analog device to a TB6 output that is configured as a discrete voltage sourcing output. Connecting the Hand Held Console This asynchronous port (P1) provides a modular TTL level interface to a standard HHC and operates at 1200 baud (see Figure 14). P1 HHC Port 1 TB4 2 3 4 5 6 Figure 14. HHC Connection Insert the HHC cord into the RJ11 jack on the 7718 PCU. The HHC can then be attached to the inside of the Universal Enclosure by pressing the Velcro tab on the back of the unit to the Velcro tab on the inside of the enclosure. Connecting the LAN The LAN port is located along the lower left side of the controller. It provides synchronous SDLC communication and supports the primary RS485 controller LAN connection. A 3-pin terminal block provides connection of the RS485 shielded twisted pair cable (see Figure 15). 1. Connect the Com + line to terminal 1. 2. Connect the Com line to terminal 2. Caution: Ensure that you connect terminal 1 to 1 and terminal 2 to 2 on all controllers. 22 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures Com+ Note: Earth Ground at only one location. Splice Com 1 2 3 TB3 J31 Connecting to External Devices Figure 15. LAN Connection Connecting a PC (Direct Connect) Port P4 is a 9-conductor D-Sub miniature connector. This port provides asynchronous communication and is used to support the direct connection of a PC or external modem. This port provides the circuit connections typical of a serial COM port on a PC. When connected to a PC, the 7718 provides the functionality of a direct-connect 78010 host Tap. When connected to a modem, the 7718 provides the functionality of a 78010 host Tap using Integrated Dial. Refer to TCON101, TAC I/NET Tap and Repeater Installation Guide, for a complete description of these functions. Port P4 permits the use of standard off-the-shelf cables and adapters to connect the PC using a standard 9-conductor null modem cable (see Figure 16). A 6-foot serial PC communication cable with low profile right angle D-Sub connections can be obtained from TAC. Connect the right angle connector end of the cable to the controller and the hood end of the cable to the PC. CBL072 DE9 (Female) DCD 1 RXD 2 TXD 3 DTR 4 5 DSR 6 RTS 7 CTS 8 RI 9 Controller (P4) DE9 (Female) Direct-connect to 9-pin PC COM Port 1 DCD 2 RXD 3 TXD 4 DTR 5 6 DSR 7 RTS 8 CTS 9 RI PC CBL073 DE9 DB25 (Female) (Female) DCD 1 RXD 2 TXD 3 DTR 4 5 DSR 6 RTS 7 CTS 8 RI 9 Controller (P4) 2 TXD 3 RXD 7 PC Direct-connect to 25-pin PC COM Port CBL074 DE9 DB25 (Female) (Male) DCD 1 RXD 2 TXD 3 DTR 4 5 DSR 6 RTS 7 CTS 8 RI 9 Controller (P4) 2 TXD 3 RXD 20 DTR 7 4 RTS 5 CTS Modem Integrated Dial Through External Modem Figure 16. Connections to External Devices When the 7718 is connected directly to a PC, it performs the functions of a 78010 Tap without consuming a second LAN address. Use TAC cable number CBL072 for a 9-pin PC connection and TAC cable number CBL073 for a 25-pin PC connection. 1. Connect the cable from the PC COM 1 or COM 2 port to this port on the 7718 base unit PCB. 2. Set the baud rate on the 7718 to 9,600 baud using Code 91 through an HHC (refer to Setting the Tap Baud Rate on page 11). 2010 Schneider Electric. All rights reserved. 23

Installation Procedures PCU 7718 Installation Guide Connecting a Modem (Integrated Dial) Port P4 permits the use of standard off-the-shelf cables and adapters to connect an external asynchronous modem, using a standard 9-conductor modem cable (TAC cable number CBL074, see Figure 16). When the 7718 is connected to a Hayes-compatible modem, the 78010 Tap Integrated Dial function (i.e. one-way dial from the host PC to the controller LAN) is provided without consuming a second LAN address. 1. Connect the modem to port P4. 2. Set the baud rate with a standard TAC HHC (refer to Setting the Tap Baud Rate on page 11). Installing the Optional RS232 Serial Interface Board After all connections (except power, the E8UI8DO, and E16UI Expansion Boards) are made to the base unit PCB, install this card on P2, the serial option port (see Figure 17). Warning: Ensure that no power is connected to the 7718 when performing these procedures. Failure to disconnect power from all interconnected equipment when performing electrical installation may result in damage to the components and electrical shock or burns. 1. Install the two spacers provided at the right-hand side of the 7718 PCU. 2. Connect the RS232 serial board port P1 to the 7718 PCU port P2 (see Figure 17). P1 TB4 TXD RXD DCD P2 P1 Spacers P2 J25 P3 Connecting the Power Supply Figure 17. RS232 Serial Interface Board Connection 3. Connect the ribbon cable from Port P2 on the optional RS232 Serial Interface Board to the external serial device. Electrical power connections for the 24 VAC input power are provided along the lower left side of the controller at TB4. Caution: Do not connect 24 VAC to the LAN connector at TB3. This will cause damage to the LAN port! 24 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures Connecting Power 1. Connect the 24 VAC input leads from a separate isolated 24 VAC/40 VA transformer to terminals 1 and 2 of terminal block TB4 (see Figure 18). 2. Connect terminal 3 of TB4 to a good earth ground using 14 AWG wire (2.081 mm 2 ). 24VAC 40VA Transformer TB4 P1 1 2 3 4 5 6 24VAC 24VAC E VEXT1 VEXT2 EXT C B A J27 J26 HHC Port CBA J25 Configuring for Unregulated Power Connecting External Output Power Figure 18. Power Connections When you need the discrete outputs to exceed 0.25 A total output, configure the 7718 using unregulated DC on-board power. The discrete voltage outputs will receive a maximum current of 0.75 A at 31 to 39 VDC. Position jumper J25 to posts B and C (see Figure 18). You may use an external power supply to drive the discrete outputs on the 7718 PCU. You may use either 24 VDC or 24 VAC for the external power supply. The 24 VDC power supply option allows you to increase the output to a total current of 2 A (0.25 A per output). Use of an external AC power supply is still limited to a total current load of 0.75 A. In order to use an external power source to drive the discrete outputs, jumpers J26 and J27 must be set to the A-B position. When J26 and J27 are set to the B and C position, the baseboard AC supply is used to supply power to the output circuits. Connecting 24 VAC External Output Power Connect the 24 VAC input leads to the 7718 base unit at TB4, positions 4 and 5. 1. Connect the 24 VAC input leads from a separate, isolated 24 VAC/40 VA transformer to terminals 4 and 5 of terminal block TB4 (see Figure 19). 2010 Schneider Electric. All rights reserved. 25

Installation Procedures PCU 7718 Installation Guide 7718 PCU 24VAC 40VA Transformer 24VAC 40VA Transformer HHC Port TB4 P1 1 24VAC 2 24VAC 3 E 4 VEXT1 5 VEXT2 6 EXT J25 C B A J27 J26 CBA 2. Connect terminal 6 of TB4, EXT, to a good earth ground using 14 AWG wire (2.081 mm 2 ). Connecting 24 VDC External Output Power Connecting the E8UI8DO External Output Power Figure 19. 7718 PCU 24 VAC External Output Power Connections Connect the 24 VDC input leads to the 7718 base unit at TB4, positions 4 and 6. 1. Connect the positive 24 VDC input lead from a separate isolated 24 VDC supply to terminal 4 of terminal block TB4 (see Figure 20). 2. Connect terminal 6 of TB4, EXT, to the negative lead of the power supply. You must use an external power source to supply output circuit drive for the E8UI8DO. This source may be 24 VAC or 24 VDC as described previously. Note: For a total output of 0.75 A or less, the same 24 VAC power used to power the baseboard may be used to power the E8UI8DO if isolation is not desired or required. Using the 7718 Baseboard AC Power Supply 1. Connect the 24 VAC input leads from the E8UI8DO Expansion Board TBX4, positions 1 and 2 to the 7718 base unit TB4, positions 1 and 2. 2. Connect the EXT input leads from the E8UI8DO Expansion Board TBX4, position 3 to the 7718 base unit TB4, position 3 (see Figure 21). 26 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures HHC Port 24VDC Supply + - TB4 P1 1 24VAC 2 24VAC 3 E 4 VEXT1 5 VEXT2 6 EXT C B A J27 J26 CBA J25 Figure 20. 7718 PCU 24 VDC External Output Power Connections 24VAC 40VA Transformer P1 TB4 1 2 3 4 5 6 24VAC 24VAC E VEXT1 VEXT2 EXT 7718 PCU E8UI8DO Expansion Board EXT VEXT2 VEXT1 1 2 3 TBX4 Figure 21. E8UI8DO 24 VAC External Power Connections 2010 Schneider Electric. All rights reserved. 27

Installation Procedures PCU 7718 Installation Guide Using an External DC Power Supply 1. Connect the positive 24 VDC input lead from the E8UI8DO Expansion Board, TBX4, position 1, to the 7718 base unit, TB4, position 4. 2. Connect the negative 24 VDC input lead and ground from the E8UI8DO Expansion Board TBX4, position 3 to the 7718 base unit TB4, position 6 (see Figure 22). 24VDC + Transformer - TB4 P1 1 2 3 4 5 6 24VAC 24VAC E VEXT1 VEXT2 EXT 7718 PCU E8UI8DO Expansion Board EXT VEXT2 VEXT1 1 2 3 TBX4 Figure 22. E8UI8DO 24 VDC External Power Connections Field Hardware Checkout and Addressing Connecting the HHC Note: Field hardware checkout is essential before any piece of mechanical equipment can begin to be controlled by the 7718. This checkout ensures that: the field devices are working correctly, and they are correctly wired to the 7718. After successful checkout of the field hardware, the unit is ready to start controlling the mechanical equipment and final terminations to actual field devices can be completed. Use an HHC to perform all hardware checkout and addressing of the 7718. Connections between the 7718 and the HHC are made using an RJ11 connection (P1) on the 7718 PCB. Set the address of the 7718 before connecting it to the LAN. 1. Apply power to the 7718. 2. Plug the HHC into the 7718 s RJ11 port at P1 (CONSOLE) on the 7718 PCB using the silver cord (P/N: 602135-0003). 3. Press the [CLEAR] key on the HHC. The display will show the PCU time in 24-hour format, updating every second if the unit is operating properly. When the 7718 is powered up, it attempts to reconfigure the controller LAN and becomes part of it. As it does so, LED 7 (RECON) flashes intermittently. 28 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures Setting the 7718 Address Note: The following procedure allows you to install an address in the 7718 PCU. Changing the address also clears any existing database from RAM. Cold Starting the 7718 PCU Checking Out Analog Inputs Check Signal Voltages Check Addresses 1. Press [DCU ADDR]. The current 7718 address displays in the two right-most digits of the HHC display. 2. Enter the desired address using the numeric keys. The address displays as it is entered. 3. Press [ENTER]. The 7718 RAM is cleared (including all database information) and the new address is stored. There are occasions when you may wish to cold start (clear the database of) a PCU currently operating on the LAN. Using the HHC, complete the following procedure. 1. Plug the silver cord (P/N: 602135-0003) into the RJ11 port labeled P1 (CONSOLE). 2. Press [DCU ADDR]. The current PCU address displays in the two right-most digits of the HHC display. 3. Enter a different address using the numeric keys. If possible, choose an address not already used by another DCU on the LAN. The address displays as it is entered. 4. Press [ENTER]. The PCU RAM is cleared of all database information and the new PCU address is stored. 5. Re-enter the desired (original) address following Steps 2 through 4. You will need a digital voltage meter and an HHC to complete the following checkout procedure. Check signal voltages for each analog input point using the meter. The terminal of each input point is common. Signal voltage should be present at inputs 1 through 8 (terminals 1, 4, 7, and 10 of TB1 and TB2). Using the HHC, repeat the following key entries for each of the analog input devices connected to the 7718. HHC Key HHC Display Comments DSPLY 000000 AI 000000 Select analog input type PPBB 0000 to 0107 The point address being checked 2010 Schneider Electric. All rights reserved. 29

Installation Procedures PCU 7718 Installation Guide Checking Out Discrete Inputs HHC Key HHC Display Comments ENTER 000000 to 000FFF CLEAR TIME PCU time is displayed 000000 in the display indicates a zero scale input (0.000 V) 000FFF in the display indicates a full scale input (5.000 V) Wait at least 60 seconds for the display to change. Ensure that the correct field sensor is being monitored by the correct analog input address. Using the HHC, repeat the following key entries for each of the discrete or pulsed input devices connected to the PCU. The PP portion of the address is the point address on the 7718. The BB portion of the address will vary according to the input point being tested. Checking Out Discrete Outputs HHC Key HHC Display Comments DSPLY 000000 DI 000000 Select discrete input type PPBB 0000 to 0207 The point address is being checked ENTER 000000 000000 in the display indicates an open set of contacts or 000001 CLEAR TIME PCU time is displayed 000001 in the display indicates a closed set of contacts Wait at least 60 seconds for the display to change. Ensure that the correct field sensor is being monitored by the correct discrete input address. Using the HHC, repeat the following key entries for each discrete output device connected to the PCU. The SS portion of the address is the address of the 7718. The PP portion of the address is the input or output address. The BB portion of the address will vary according to the output point being tested. HHC Key HHC Display Comments CTRL 000000 DO 000000 Select discrete output type PPBB 0000 to 0107 The point address being checked ENTER 000000 ON or OFF lamp on the hand held console illuminates indicating status of the respective output. OFF TIME Output is energized on PCU. CLEAR TIME PCU time is displayed CTRL 000000 DO 000000 Select discrete output type PPBB 0000 to 0307 The point address being checked 30 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Installation Procedures HHC Key HHC Display Comments ENTER 000000 ON or OFF lamp on the hand held console illuminates indicating status of the respective output. OFF lamp should be illuminated due to the previous sequence. ON TIME Output is deenergized on PCU. CLEAR TIME PCU time is displayed Ensure that the correct field device is being controlled by the correct discrete output address. 2010 Schneider Electric. All rights reserved. 31

Set Up and Operation PCU 7718 Installation Guide Set Up and Operation This chapter describes the various components of the 7718. This unit mounts indoors on a wall surface in an area that meets the specifications outlined (refer to Specifications on page 59). You should set the unit s address after first powering up the unit and prior to connection to the controller LAN. Identify and record input and output terminals and addresses with their physical terminal block and pin numbers. Also identify the devices to which they connect. Write this information on a copy of the Pinout Chart included in this Installation Guide on page 56. The locations of major items involved in a typical installation are shown in Figure 23. Inputs TB1 TB2 RC Filtering U1 U2 U3 U4 Plug-in Resistors For Input Type Selection Output LEDs Input LEDs Communication LEDs SW9 Reset J17 J18 J19 J20 J21 J22 J23 J24 TB6 SW8 SW1 Outputs Manual Override Switches LAN TB3 J31 J38 RS232 Port P4 Power P1 TB4 Hand Held Console Port P2 Serial Option Port J27 J25 J26 F9 P3 I/O Expansion Port Figure 23. Component and Terminal Locations 32 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation Hardware Inputs The 7718 provides eight universal inputs on the base card. These inputs can be defined in the database as analog inputs (AI), discrete inputs (DI), or pulse inputs (PI). Note: Inputs may be defined as AI, DI or PI, but only one type can be defined for a specific point. As the discrete and pulse inputs are scanned, points are tested for a value below or above a 25/75% threshold to determine if the device is an open or closed contact. Closed contact: A value below 25% scale/1.25 VDC (1024 counts) is considered a closed contact. Open contact: A value above 75% scale/3.75 VDC (3072 counts) is considered an open contact. The controller provides an LED indication of the state of points defined as discrete or pulse inputs. When an input contact is sensed as being closed, the software illuminates the respective LED (refer to Input LEDs on page 34). Analog, discrete, or pulse inputs occupy point addresses 0000 through 0007 (see Figure 24). The same point number identifies an input point, regardless of its type. Input Common/Gnd Supply Voltage TB1 1 2 3 4 5 6 7 8 9 10 11 12 TB2 1 2 3 4 5 6 7 8 9 10 11 12 Point Address 0000 0001 0002 0003 0004 0005 0006 0007 Figure 24. Universal Input Points and Addresses All inputs on the base card are equipped with transient suppression components. The analog input multiplexer will withstand input overrange voltages up to 15 VDC (on-board analog excitation voltage). 2010 Schneider Electric. All rights reserved. 33

Set Up and Operation PCU 7718 Installation Guide Power line frequency selection (50/60 Hz) is available through the HHC (refer to Setting the Power Line Frequency on page 10). The 7718 provides a median value filter, as well as a 50/60 Hz notch filter, to reduce/eliminate random electrical noise which normally shows up as extraordinarily high/low readings on the input. Look-Up Tables Selecting Input Type Input LEDs Note: Note: The 7718 PCU allows you to define up to 32 look-up tables, each containing up to 21 points. You may use these look-up tables to create engineering units, create sensor limits, or focus resolution on an interval span of interest that you define. For instance, after you establish the upper and lower limits of the sensor for the look-up table, you can populate the remaining points in the table within a limited area. The area you populate with points can be grouped closely together and provide increased resolution within that span. You may also use the look-up tables to limit the sensor s boundaries within the accuracy range of the sensor, as with a flow sensor. The look-up tables can be used with linear or non-linear sensors, and can be used with integer or non-integer numbers, and unipolar and bipolar entries. Refer to the section on Controller Configuration in any of the following documents for more information: TCON142, TAC I/NET Operator Guide (Windows) TCON207, TAC I/NET 2000 Operator Guide TCON299, TAC I/NET Seven Operator Guide The eight inputs on the base card are shipped in a 0 5 V configuration. The inputs may be configured by placing resistors in the appropriate plug-in positions for each input. The PCU-7718 and its expansion boards must be configured with a plug-in resistor for the following sensors (refer to Installing Resistors on page 19). 2-wire Lini-Temp sensors RTD sensors 0 10 V sensors 0 20 milliampere sensors Dry contact discrete and pulse inputs Connection of 100 ohm RTD sensors to the 7718 baseboard is not recommended. The 7718 has a bank of common LEDs indicating the contact status of the input points. When the discrete/pulse input senses a closed contact, the LED is on. When the point senses an open contact, the LED is off. When a point is defined as an AI, the LED is off at all times. The LEDs correspond to the respective input point. The LEDs are shown in Figure 27 on page 37. The Discrete Output Power LED should illuminate under normal operating conditions. If the LED does not illuminate, fuse F9 (see Figure 23 on page 32 for location) may be blown, and may need to be replaced. 34 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation Control Outputs Eight discrete outputs are provided on the base controller. Each output provides a single current sourcing emitter follower circuit capable of controlling up to 0.25 A. These occupy the point address range of 0000 to 0007. External Output Power The 7718 PCU may use an external power supply for the output circuits after you configure jumpers J26 and J27 (refer to Table 8). This power supply may be either 12 24 VDC or AC. When using an external DC power supply, the total output current may be increased to 2 A (0.25 A per output). When using an external AC power supply, the maximum total load is 0.75 A (refer to Connecting External Output Power on page 25). Table 8. 7718 PCU External Output Power Jumper Configuration Function Jumper Configuration External AC/DC Power J26 and J27 jumper A to B Internal Output Power When using internal output power, the maximum total output current is 0.25 A. You must reposition jumper J25 for additional output drive current (refer to Configuring for Unregulated Power on page 25). Discrete Voltage Output Terminals Manual Override Table 9. 7718 PCU Internal Power Selection Function Jumper Configuration Unregulated Internal DC Power J25 jumper B to C Regulated Internal DC Power J25 jumper A to B Internal AC Power J26 and J27 jumper B to C The discrete voltage outputs are terminated via a single nine-position plug-on terminal block (TB6). A common bank of LED indicators contains an LED for each output that is illuminated when the output is energized (see Figure 27 on page 37). Manual override switches (HOA switches) are provided for manual control of each output. In addition, they provide discrete input feedback of the switch status back to the microprocessor (see Figure 25). In the normal (center) position, these switches permit the software to automatically control the devices attached to the outputs. You can manually place a switch in either the On or Off position for maintenance or test purposes. When a switch is in the On or Off position, the software provides an alert indicating that someone has put that point into manual override (see Figure 26). 2010 Schneider Electric. All rights reserved. 35

Set Up and Operation PCU 7718 Installation Guide SW8 SW2 SW3 SW4 SW5 SW6 SW7 SW1 Figure 25. Manual Override (HOA Switches) Off Auto On Figure 26. HOA Switch Positions Note: The switch On/Off position corresponds to the state of the output. The actual state of the controlled environment depends on the field device connected to the output. Analog Output Terminals Two status bits (DI points) are returned from each switch. When in the Auto position, both DI points will indicate an open contact. The 16 feedback status bits on the base card will be mapped into the system on bit offsets 8 and 9 of point address 00 07. (Bit 8 set to 1 indicates Manual On, or energized output. Bit 9 set to 1 indicates Manual Off, or deenergized output.) The first bit in the pair (Bit 8) will indicate a closed contact when the switch is placed in the On position. The second bit (Bit 9) will indicate a closed contact when the switch is placed in the Off position. The analog voltage outputs are accessed through the single, nine-position, plug-on terminal block (TB6). The analog output addresses are 3100 through 3107. When configuring for analog output, you must configure the terminals using jumpers J17 through J24 (see Table 10). Table 10. 7718 PCU Analog Output to TB6 Function Jumper Configuration Analog 0 10 VDC Output to TB6 J17 J24 jumper B to C Note: When any jumper J17 J24 is set to configure one of the output terminals of TB6 as an analog output, the corresponding discrete output is no longer available. The output LED does not reflect the state of an analog output. 36 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation Communication Ports Communication LEDs There are three communication ports on the 7718 board, and an optional RS232 communication board that may be added as a plug-on daughterboard. All connections to the LAN, modems, external PCs, and the HHC are made using these ports. See Figure 1 on page 3 for port locations. The two asynchronous serial ports (on the base 7718 board) provide access to external PCs, external modems, and the HHC. The RS485 port provides a connection for the TAC I/NET controller LAN, while the RS232 serial port allows connection to a modem or direct connection to a TAC I/NET host PC. Refer to Installation Procedures on page 10 for instructions on connecting each of these communication ports. The 7718 provides a bank of ten LEDs (see Figure 27) that show the status of communication in the controller, along with other information. Input 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 Output Discrete Output Power Indicator LANTX LANRX 232TX 232RX HHCTX HHCRX RECON ALARM NMI DISABL Communication LEDs Figure 27. LED Location The functions of the communication LEDs are shown in Table 11. Table 11. Communication LED Functions LED Label Function 1 LANTX Transmitting Data to the LAN 2 LANRX Receiving Data from The LAN 3 232TX Transmitting Data to the PC Port 4 232RX Receiving Data from the PC Port 5 HHCTX Transmitting Data to the HHC Port 6 HHCRX Receiving Data from the HHC Port 7 RECON LAN Reconfiguration 8 ALARM Controller Point Is In Alarm 2010 Schneider Electric. All rights reserved. 37

Set Up and Operation PCU 7718 Installation Guide Table 11. Communication LED Functions (Continued) LED Label Function 9 NMI Low Power 10 DISABLE Outputs Disabled Several LEDs have more than one illumination pattern, as shown in Table 12. Table 12. Communication LED Multiple Functions LED Label Description Indication 1 LANTX 2 LANRX 5 HHCTX Flashes several times/ second Blinks for three seconds then stops for two seconds. Flashing continuously Pause 6 HHCRX Flashes 7 RECON 10 DISABLE Flashes (1 second intervals) Flashes Constant illumination Illuminates momentarily while unit is in operation Illuminates and stays lit Flashes once The 7718 is transmitting data onto the LAN. The 7718 is not connected to the LAN. The 7718 PCU is attempting to search the LAN for some other LAN device. Data is being received on the LAN port. (Since the LAN port is a half-duplex communication channel, data can be coming from other devices on the LAN or from the 7718 itself.) (There is always LAN communication activity, even if it is only the token passing from unit to unit.) A LAN reconfiguration has begun or is about to begin. Data is being transmitted from the serial communication processor to the CONSOLE port. (Flashes as time is updated on the HHC.) Data is being received from the CONSOLE port. (Data originates from an HHC.) Indicates that a LAN reconfiguration is in progress. LAN communication problem. Watch-dog-timer has detected no processor activity and has reset the unit. Microprocessor has failed or is unable to execute programs (possibly due to an improperly-seated memory chip). Power has been restored to the unit. RS232 Port The first asynchronous port (P4) provides a 9-conductor D-Sub miniature RS232 interface for direct connection to a TAC I/NET host PC or external auto-answer (i.e., Integrated Dial) Hayes-compatible modem. Use a standard TAC HHC connected to the 7718 to set the baud rate for port P4 (refer to Setting the Tap Baud Rate on page 11). When the 7718 is connected directly to a PC, it performs the functions of a 7801 Tap without consuming a second LAN address. When connected to a Hayes-compatible modem, the Integrated Dial function (i.e. one-way dial from the host PC to the controller LAN) is provided. Port P4 provides the circuit connections typical of the serial COM port on the PC. Use cable number CBL072 for DB-9, and CBL073 for DB-25 connections to PC COM ports. 38 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation Use cable number CBL074 to connect the 7718 to a modem using a 25-pin connector. The RS232 Expansion Module may be used simultaneously with the 7718 directly connected to a PC. Hand Held Console Port RS485 LAN Port The second asynchronous port (P1) provides a modular TTL level interface to the standard HHC and operates at 1200 baud. An RJ11 modular jack is provided along the lower left side of the controller for connection of the TAC HHC. The HHC is used to field check the PCU, and to set the LAN address and baud rate of the 7718 PCU before connecting it to the TAC I/NET controller LAN. The RS485 LAN port (TB3) is accessed via a three-position terminal block located along the left edge of the 7718 PCB (see Figure 28). This port provides a communication pathway to the TAC I/NET controller LAN. When connected through this port, the 7718 can communicate with up to 63 other controllers or Taps on the same controller LAN. It may also communicate with controllers on other controller LANs through a Host/Link Tap. TB2 RS485 LAN Port J31 TB3 P1 Figure 28. RS485 Port Location Field connections for the RS485 LAN port are: Table 13. RS485 Port Termination Terminal Function 1 + Data (A) 2 - Data (B) 3 Not Connected 2010 Schneider Electric. All rights reserved. 39

Set Up and Operation PCU 7718 Installation Guide Protocol LAN Node Address Data Rate Expansion Ports The RS485 LAN port uses SDLC protocol and implements a token-passing bus to regulate access to the controller LAN. The controller LAN can accommodate up to 64 nodes. The 7718 controls the RS485 LAN port through an SDLC Serial Communication Controller located on the processor chip. The LAN node address (0 63) of the controller is selected using a HHC. Refer to TCON073, HHC Hand Held Console User Guide, for operating details of the HHC. The data rate for the RS485 SDLC LAN port on the base card is selectable from the HHC with the current selection maintained in nonvolatile storage. The rate selection supports selection of 9,600 or 19,200 using the on-chip baud generator. The normal rate is 19,200 baud. In addition to the eight inputs and eight outputs on the base card, the 7718 supports the control of eight additional outputs and the monitoring of up to sixteen additional AI, DI, and PI inputs connected via the expansion port. These inputs and outputs occupy point addresses 0100 through 0107 (outputs) and 0100 through 0207 (inputs). For additional information, refer to the Expansion Modules below. I/O Expansion Port All I/O Expansion Boards, except the RS232 serial option, attach to port P3 at the lower end of the controller PCB (see Figure 29). The expansion port creates a general purpose interface to the 7718 s microprocessor bus. This port provides the flexibility to address I/O point quantities and types which are not commonly required or justified for inclusion on the base unit. P1 P2 TB4 J25 P3 Figure 29. E8UI8DO Expansion Board Connection 40 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation E8UI8DO Input/Output Expansion Board The E8UI8DO expansion module (see Figure 30) supports the monitoring and control of an additional eight input and eight output points (bringing the total for the base unit and an expansion module to thirty-two). This provides a number of I/O options for these points, including: analog inputs discrete inputs pulse inputs discrete outputs PWM outputs The expansion module card is 3.4" L 8.6" W (8.8 21.8 cm). It attaches on top of the 7718, and is secured to the baseboard with supplied standoffs and screws. The expansion module connects to the baseboard through a ribbon cable from the expansion module s P1 port, to the baseboard s P3 port. Input LEDs Output LEDs TBX1 TBX2 AI-5 AI-1 AI-6 AI-2 AI-3 AI-4 AI-7 AI-8 B4 B3 B2 B1 A4 A3 A2 A1 D4 D3 D2 D1 C4 C3 C2 C1 B8 B7 B6 B5 A8 A7 A6 A5 D8 D7 D6 D5 C8 C7 C6 C5 Input 1 2 3 4 5 6 7 8 OFF AUTO J9 J10 P1 J11 Output 8 7 6 5 4 3 2 1 OPWR F1 TBX3 CH D08 D07 D06 D05 D04 D03 D02 D01 TBX4 EXT VXT2 VXT1 Figure 30. E8UI8DO Expansion Board Universal Inputs The outputs can be defined in the database as discrete latching contacts, momentary contacts or pulse-width-modulated proportional outputs. The inputs can be defined as analog input, discrete input or pulse input points. The inputs are located on TBX1 and TBX2. The inputs are grouped in sets of three terminals for each input. Each set of three terminals consists of a signal input listed as AI-x (where x is 1 through 8), a ground listed as, and the +15/24 V sensor power supply line listed as. Whether used as analog, discrete, or pulse inputs, the point addresses are 0100 through 0107. Each input point address on the expansion module corresponds with a set of three screw terminals on a terminal block. Addresses 0100 to 0103 are located on TBX1, while addresses 0104 through 0107 are located at TBX2. 2010 Schneider Electric. All rights reserved. 41

Set Up and Operation PCU 7718 Installation Guide Table 14. E8UI8DO Jumper Configurations Function Jumper Configuration +5 V DI Excitation J10 jumper center pin to +5 V +15 V DI Excitation J10 jumper center pin to +15 V +15 V Sensor Power TBX1 and TBX2 J9 jumper center pin to +15 V +24 V Sensor Power TBX1 and TBX2 J9 jumper center pin to +24 V +24 V Regulated Power J11 jumper center pin to +24 V A common bank of LEDs (U1) illuminate, indicating the state of the discrete or pulse input point. The respective LED illuminates when the input contact is sensed as closed. The LEDs are numbered 1 from the top, to 8 (see Figure 31). U1 1 2 3 4 5 6 7 8 +24V +15V J9 +15V +5V SW1 SW2 SW3 SW4 SW5 SW6 J11 +24V +RDC SW7 SW8 U2 8 7 6 5 4 3 2 1 OPWR J10 RTD Sensor Figure 31. E8UI8DO Expansion Board LEDs Configuration for 1000 ohm RTD sensors in 2-wire mode is done by inserting a 1K ohm, 1 8 W, 1% resistor in the appropriate B position. To set 5 V RTD excitation on the E8UI8DO Expansion Board, jumper the J10 center pin to 5 V position for TBX1 and TBX2 (refer to Connecting RTD Sensor Inputs on page 14). Note: Connection of 100 ohm RTD sensors to the E8UI8DO Expansion Board is not recommended. 0 5 Volt Sensor Inputs 0 10 Volt Sensor The eight inputs on the E8UI8DO are shipped in a 0 5 volt configuration with no resistors in the resistor packs. The inputs may be defined as analog input and configured exactly as the inputs on the base unit are configured. To configure an input for a 0 to 10 V sensor input, insert a 100K ohm, 1 8 W, 1% resistor in the appropriate C position (refer to Connecting 0 10 Volt Sensors on page 17). 0 20 Milliampere Sensor To configure an input for a 0 20 milliampere sensor input, insert a 249 ohm, 1 8 W, 0.1% current sensing resistor in the appropriate A position (refer to Connecting 0 20 and 4 20 Milliampere Sensors on page 16). Note: The total available 160 ma at (either +15 or +24 VDC) applies to the combined expansion and baseboard. 42 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation Discrete Outputs Whether used as PWM outputs or discrete outputs, the output point addresses are 0100 through 0107. Outputs may be defined as either PWM or discrete. Each output point address on the expansion module corresponds with a numbered terminal on a terminal block TBX3. The output terminals are located on a 9-pin connector at TBX3. The outputs are numbered 1 through 8; the ninth pin is the output common (typically earth ground). Each output provides a single current sourcing emitter follower circuit capable of controlling up to 0.25 A. A common bank of LEDs illuminate, indicating the state of the output circuits. The LEDs are numbered DO-8 from the top, to DO-1. The bottom LED is labeled OPWR, for output power, and illuminates when power is present on the discrete output circuits (see Figure 31). Note: This LED should illuminate under normal operating conditions. If the LED does not illuminate, fuse F1 on the E8UI8DO Expansion Board (see Figure 30 on page 41 for location) may be blown, and may need to be replaced. Power E16UI Expansion Module Universal Inputs The E8UI8DO Expansion Board can either use a separate power supply or the same power supply that the 7718 uses. It can further use AC or DC power. You may also use unregulated DC power from the on-board supply to increase the total output current capacity to 0.75 A. The external AC power carries this same 0.75 A total, while external DC can be used to boost total output current to 2 A (0.25 A on each of the eight outputs). The E16UI expansion module (see Figure 32) supports the monitoring of an additional 16 input points, bringing the total number of points for the base unit and an expansion module to 32. These points can be used for: analog inputs discrete inputs pulse inputs The expansion module card is 3.4" L 8.6" W (8.8 21.8 cm). It attaches on top of the 7718, and is secured to the baseboard with the supplied standoffs and screws. A ribbon cable attaches the expansion module s P1 port to the baseboard s P3 port. The inputs are located on TBX1, TBX2, TBX3 and TBX4. The inputs are grouped in sets of three terminals for each input. Each set of three terminals consists of a signal input listed as AI-x (where x is 1 through 16), a ground listed as, and the +15/24 V sensor power supply line listed as. Whether used as analog, discrete, or pulse inputs, the point addresses are 0100 through 0107 on TBX1 and TBX2, and 0200 through 0207 on TBX3 and TBX4. Each input point address on the expansion module corresponds with a set of three screw terminals on a 2010 Schneider Electric. All rights reserved. 43

Set Up and Operation PCU 7718 Installation Guide Input LEDs Input LEDs TBX1 TBX2 AI-1 AI-2 AI-3 AI-4 AI-5 AI-6 AI-7 AI-8 B4 B3 B2 B1 A4 A3 A2 A1 D4 D3 D2 D1 C4 C3 C2 C1 B8 B7 B6 B5 A8 A7 A6 A5 D8 D7 D6 D5 C8 C7 C6 C5 AI-1 AI-2 AI-3 AI-4 AI-5 AI-6 AI-7 AI-8 J9 J10 P1 J11 J12 AI-16 AI-15 AI-14 AI-13 AI-12 AI-11 AI-10 AI-9 C13 C14 C15 C16 D13 D14 D15 D16 A13 A14 A15 A16 B13 B14 B15 B16 C9 C10 C11 C12 D9 D10 D11 D12 A9 A10 A11 A12 B9 B10 B11 B12 TBX4 TBX3 AI-16 AI-12 AI-15 AI-11 AI-10 AI-14 AI-13 AI-9 Figure 32. E16UI Expansion Board terminal block. Addresses 0100 to 0103 are located on TBX1, while addresses 0104 through 0107 are located at TBX2. Addresses 0200 to 0203 are located on TBX3, while addresses 0204 through 0207 are located at TBX4. The sixteen inputs on the E16UI are shipped in a 0 5 volt configuration with no resistors in the resistor packs. The inputs may be defined as analog input and configured exactly as the inputs on the base unit are configured. Table 15. E16UI Jumper Configuration Function Jumper Configuration +5 V DI and RTD Pull-Up TBX1 and TBX2 J10 jumper center pin to +5 V +15 V Pull-Up TBX1 and TBX2 J10 jumper center pin to +15 V +5 V DI and RTD Pull-Up TBX3 and TBX4 J12 jumper center pin to +5 V +15 V Pull-Up TBX3 and TBX4 J12 jumper center pin to +15 V +15 V Sensor Power TBX1 and TBX2 J9 jumper center pin +15 V +15 V Sensor Power TBX3 and TBX4 J11 jumper center pin to +15 V +24 V Sensor Power TBX1 and TBX2 J9 jumper center pin to +24 V +24 V Sensor Power TBX3 and TBX4 J11 jumper center pin to +24 V Note: The +15 volt J10 and J12 selections (with the appropriate resistor value in the corresponding B position) allows the use of non-standard resistive temperature sensors. Two banks of LEDs illuminate, indicating the state of points defined as discrete and pulse. The respective LED illuminates when the input s contact is sensed as closed. The LEDs are numbered AI-1 from the top, to AI-8 for points AI-1 though AI-8 on the left side of the Expansion Board, and AI-16 from the top to AI-9 for the rest of the points on the right side of the Expansion Board (see Figure 33). 44 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation U1 AI-1 AI-2 AI-3 AI-4 AI-5 AI-6 AI-7 AI-8 +24V +15V +15V +5V +24V +15V +15V +5V J9 J10 J11 J12 U2 AI-16 AI-15 AI-14 AI-13 AI-12 AI-11 AI-10 AI-9 Figure 33. E16UI LEDs RTD Sensor Configuration for 1000 ohm RTD sensors in 2-wire mode is done by inserting a 1K ohm, 1 8 W, 1% resistor in the appropriate B position. To set 5 V RTD excitation on the E16UI Expansion Board, jumper the J10 center pin to +5 V position for TBX1 and TBX2, and J12 for TBX3 and TBX4 (refer to Connecting RTD Sensor Inputs on page 14). Note: Connection of 100 ohm RTD sensors to the E16UI Expansion Board is not recommended. 0 5 Volt Sensor Inputs The 16 inputs on the E16UI are shipped in a 0 5 volt configuration with no resistors in the resistor packs. The inputs may be defined as analog input and configured exactly as the inputs on the base unit are configured. 0 10 Volt Sensor Inputs To configure an input for a 0 to 10 V sensor input, insert a 100K ohm, 1 8 W, 1% resistor in the appropriate C position. Refer to Connecting 0 10 Volt Sensors on page 17. 0 20 Milliampere Sensor To configure an input for a 0 20 milliampere sensor input, insert a 249 ohm, 1 8 W, 0.1% current sensing resistor in the appropriate A position (refer to Connecting 0 20 and 4 20 Milliampere Sensors on page 16). Note: The available 160 ma at (either +15 or +24 VDC) applies to the combined expansion and baseboard so that a total of eight 0 20 ma sensors can be accommodated. RS232 Serial Expansion Module The optional RS232 Serial Expansion Module provides a fourth serial interface (see Figure 34). The board connects to the 7718 base unit at P2 (refer to Installing the Optional RS232 Serial Interface Board on page 24). 2010 Schneider Electric. All rights reserved. 45

Set Up and Operation PCU 7718 Installation Guide TXD RXD DCD RS232 Port P1 P2 Figure 34. RS232 Serial Interface Board This interface supports user-selected data rates up to 9600 baud. This optional interface can be connected to: External auto-dial/auto-answer (AD/AA) modem When connected to a Hayescompatible AD/AA modem, the 7718 will provide the functionality of the 78061 Tap. This following types of modems are supported: Synchronous Use a synchronous modem when the controller is loaded with a TAC I/NET version 4.x or earlier binary file. The controller must also have TAC I/NET version 4.x boot firmware (EPROM). Asynchronous Use an asynchronous modem when the controller is loaded with a TAC I/NET 2000 or later binary file. The controller must also have TAC I/NET 2000 or later boot firmware (EPROM). Note: Ensure that all AD/AA Taps within your TAC I/NET system are configured to use the same communication protocol either synchronous, or asynchronous. Mixing AD/AA protocols will cause communication errors. TAC I/NET 2000 is compatible with TAC I/NET version 4.x Tap and controller binary loads. Therefore, when synchronous AD/AA communication is required on TAC I/NET 2000 system (for example, when using a 78040, 78050, or 78060 Tap), you must continue to use TAC I/NET version 4.x Tap and controller binary loads. Use cable number CBL048 for connecting to either of these modems. Refer to the TAC I/NET Technical Reference Guide for more AD/AA information. External synchronous dedicated line modem When connected to an external Hayes-compatible dedicated line modem, the 7718 provides the functionality of a TAC 78035 Tap. Use cable number CBL048 for this connection. Refer to TCON101, TAC I/NET Tap and Repeater Installation Guide, for a complete description the 78035 Tap function. Another RS232 data communication device. Refer to TCON101, TAC I/NET Tap and Repeater Installation Guide, for details about TAC Taps. 46 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation Tap Emulation and Modem Setup The 7718 controller can be configured to emulate several types of TAC Taps, as follows: 7801 Host Tap Using this emulated Tap, you can connect the following devices directly to the 7718 controller at port P4: Host Workstation This connection supports the Direct-connect function of the 7801 host Tap. Asynchronous Hayes-compatible Modem When the modem is configured to auto-answer incoming calls, this connection supports the Integrated Dial function of the 7801 host Tap. This configuration allows you to use voicegrade phone lines to communicate with the controller LAN from a remote PC. 78035 Site (LAN) Tap This emulated Tap requires the use of an optional RS232 expansion module. Using this Tap function, you can connect a synchronous dedicated-line (i.e., leased-line) modem to port P2 of the RS232 expansion module. 78061 Dial Site (LAN) Tap This emulated Tap requires the use of an optional RS232 expansion module. Using this Tap function, you can connect a Hayescompatible modem to port P2 of the RS232 expansion module. You may then configure the modem for auto-dial/auto-answer (AD/AA) operation (refer to Modem Switch Settings on page 49). Note: When using the emulated 78061 Tap function, the controller s binary load (i.e., *.BIN file) determines whether a synchronous or an asynchronous modem will be required for AD/AA communication. For a TAC I/NET 2000 or later binary load, the modem must be capable of asynchronous communication. For a TAC I/NET revision 4.x or earlier binary load, the modem must be capable of synchronous communication. Refer to the communication chapter in the TAC I/NET Technical Reference Guide for more information about AD/AA communication. Ensure that all AD/AA Taps within your TAC I/NET system are configured to use the same communication protocol either synchronous, or asynchronous. Mixing AD/AA protocols will cause communication errors. 78061 Tap Emulation and Beeper Operation Beeper calls are used to notify a user of a specific condition occurring in the TAC I/NET system. This condition is user-definable using message masking and priorities. The beeper is only a notification tool. It contains no originating code or phone number. It issues either a tone or vibrates the beeper. To specify a beeper call, select Beeper in the Type field of the 7806 Configuration editor. If a beeper service is used, enter the beeper service phone number. If a human response is expected, enter an @ symbol at the end of the beeper number. This will allow the 78061 Tap emulation to retry on busy and noanswer conditions. The @ symbol will cause the modem to listen for a 5-second period of silence after the first ring is detected. The length of time that the modem will listen for this period of silence is established by the Timeout field in the editor. If a period of silence is detected, the call will be considered complete. 2010 Schneider Electric. All rights reserved. 47

Set Up and Operation PCU 7718 Installation Guide Note: Some experimentation with the timeout period that is set in the Tap editor may be required. This timeout period should be set long enough to cause the modem to hang on the line until the 5-second period of silence can be detected. Since this beeper function is used internationally to dial out to numbers that must have a human response, it is necessary to accommodate differences in the manner in which beeper systems and humans respond. When using an external modem (78061 Tap emulation) you should initialize your Hayes-compatible modem with the X4 command (factory default), which enables your modem to return the busy response code if it is expected that a person will answer (or not answer) the telephone. This will provide a rapid response to a busy error. Note: It is imperative that any modem used for beeper interfacing operate as described above. The 78061 emulation will alter the modem initialization timing sequence to always initialize at a 2400 baud data rate. Note: The 7718 PCU will send a setup string to the modem to place it in the auto-answer mode. This auto-answer function will be set to answer on the first ring. 78061 Tap Emulation and Pager Operation Select pager operation in the TAC I/NET software by selecting Beeper from the Type field. Pager operation is used to notify a user of a specific condition occurring in the TAC I/NET system. This condition is user-definable using message masking and priorities. The pager is designed to receive a string of characters that are displayed on the recipient s pager. This string could represent a phone number or a recognizable warning code. You may call a pager using the 78061 Tap emulation. The current version of TAC I/NET adds several additional phone number characters for use with dial strings. Table 16 shows the additional characters and their definitions. Table 16. Pager Character Definition Pager Character Definition @ Waits for five seconds, replaces the need for numerous commas. Causes an immediate hang up, and should be used at the end of every ; digital pager number dialed. (Not for use with a beeper.)! Issues a Hook flash, forcing the phone to go on-hook for 0.5 seconds. W A pager differs from a beeper in that the pager sends a string of characters after a 5- second period of silence. Also, beepers never use the semi-colon in their call string, while digital pagers always require the semi-colon at the end of their call string. It is important that you be familiar with your pager service and phone system so that you know of any specific characters that may be required to place a successful call. For example, if you were to enter a phone number for SWB MobileComm pagers in a 78061 Tap emulation, using an ITT System 3100 PBX you would use the following format. T9W8172731511#@123456; Wait for a dial tone. 48 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation The T at the beginning of the character string initiates tone dialing, the 9 obtains an outside line. The W causes the Tap to wait for the modem to receive a dial tone before dialing the pager service phone number. At the end of the phone number is a # sign that causes this PBX to perform speed dialing, eliminating any unwanted delays. The @ character causes the 78061 Tap emulation to wait five seconds and then sends the code that will display on the recipient s pager. The semi-colon causes the Tap to signal the modem to immediately go on-hook, ending the call. If your telephone system has no speed dial function, but has a period of silence exceeding five seconds before the connection is made, add additional @ characters or commas to prevent the Tap prematurely sending the pager code. If the number being dialed is really a pager system (particularly a digital pager system), the modem should be initialized with an X2 command. This will cause the modem to ignore at least some of the tones presented by the digital pager system (that may be interpreted as busy) when the call is successful. Note: Some experimentation may be required to find the proper combination of characters to make the pager call successful. Modem Switch Settings Auto-dial/Auto-answer The 7801 Integrated Dial and 78061 AD/AA emulated Tap functions require the use of external modems. You must configure these modems for proper communication. For modems without hardware switch settings (i.e., with software-controlled switch settings only), a terminal emulator, such as Procom, or the communication software received with your modem, must be used to issue command strings to the modem for proper initialization. The modem setup requirements are described in the following paragraphs. Note: When using the emulated 78061 Tap function, the controller s binary load (i.e., *.BIN file) determines whether a synchronous or an asynchronous modem will be required for AD/AA communication. For TAC I/NET 2000 or later binary load, the modem must be capable of asynchronous communication. For a TAC I/NET revision 4.x or earlier binary load, the modem must be capable of synchronous communication. Refer to the communication chapter in the TAC I/NET Technical Reference Guide for more information about AD/AA communication. Ensure that all AD/AA Taps within your TAC I/NET system are configured to use the same communication protocol either synchronous, or asynchronous. Mixing AD/AA protocols will cause communication errors. The optional RS232 expansion module (port P2) can be used as an interface for an external Hayes-compatible auto-dial/auto-answer (AD/AA) modem. This configuration is supported when the 7718 is set to emulate a 78061 site (LAN) Tap. Issue the following settings to your Hayes-compatible modem from a terminal emulator. 1. AT &F 2. AT E0 M1 Q0 V0 &C1 &D2 &M1 3. AT S0=1 S7=60 2010 Schneider Electric. All rights reserved. 49

Set Up and Operation PCU 7718 Installation Guide 4. AT &W0 Integrated Dial 5. Cycle power on the modem to store the setup commands of the user s profile to the modem s NOVRAM. The asynchronous serial communication port (P4) on the 7718 can be used as an interface for an external Hayes-compatible auto-answer (i.e., Integrated Dial) modem. This configuration is supported when the 7718 is set to emulate a 7801 host Tap. Use the following setup instructions to configure the modem at the host workstation and the modem at the 7718 controller. Call Initiating End Use the following DIP switch settings or software-controlled switch settings to initialize your modem at the PC. Hayes 1,200 baud modem, or compatible, connected to the PC at the call initiating end must have switches 1, 6, 7, 9, and 10 up. Hayes 2,400 baud Smartmodem, or compatible, issue the following settings from a terminal emulator. 1. AT &F 2. AT E0 V0 X1 &C1 &D2 S7=60 3. AT &W0 4. Cycle power on the modem to store the setup commands of the user s profile to the modem s NOVRAM. Hayes OPTIMA series Smartmodem, or compatible, issue the following settings from a terminal emulator. 1. AT &F 2. AT E0 V0 X0 &C1 &D2 S7=60 (S37=0 for OPTIMA 9600 only) 3. AT N0 &K0 &Q0 4. AT &W0 Call Receiving End 5. Cycle power on the modem to store the setup commands of the user s profile to the modem s NOVRAM. The cable required to connect the modem to the COM port of the PC is a TAC model number CBL0008. Use the following DIP switch settings or software-controlled switch settings to initialize your modem on the controller LAN. Hayes 1,200 baud modem, or compatible, connected to the 78010 Tap at the LAN call receiving end must have switches 3, 5, 7, 8, 9 and 10 up. 50 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Set Up and Operation Hayes 2,400 baud Smartmodem, or compatible, issue the following settings from a terminal emulator. 1. AT &F 2. AT E0 Q1 &C1 &D0 S0=1 S7=60 3. AT &W0 4. Cycle power on the modem to store the setup commands of the user s profile to the modem s NOVRAM. Hayes OPTIMA series Smartmodem, or compatible, issue the following settings from a terminal emulator. 1. AT &F 2. AT E0 Q1 &C1 &D0 S0=1 S7=60 3. AT N1 &K0 &Q0 4. AT &W0 5. Cycle power on the modem to store the setup commands of the user s profile to the modem s NOVRAM. 2010 Schneider Electric. All rights reserved. 51

7718 Point Address Summary PCU 7718 Installation Guide 7718 Point Address Summary Inputs Point addresses labeled below as internal will be used only as internal points (they do not have an external hardware point associated). Points labeled below as external can be defined as external (hardware points) or internal. Outputs There are a total of 320 input point addresses available through the 7718. Table 17. 7718 Input Description Summary Location Point Type Number of Points Point Address Base Hardware External AI/DI/PI 8 0000 0007 Expansion Unit External AI/DI/PI 16 0100 0107, 0200 0207 Base HOA Switched External DI 16 Bit offset 8 and 9 on pts 00 07 Base HOA Switched Internal 280 Bit offset 0 7 on pts 03 15. Bit offset 0 9 on pts 16-31. Input points may be defined as AI, DI, or PI, but only one type can be defined for a specific point. Expansion Unit External AI/DI/PI 16 0100 0107, 0200 0207 Expansion HOA External DI 16 Bit offset 8 and 9 on pts 08 15 There are a total of 320 output point addresses available through the 7718. Table 18. 7718 Output Description Summary Location Point Type Number of Points Point Address Base Hardware External DO/PWM AO* 8 8 0000 0007 3100 3107 Expansion Board External DO/PWM 8 0100 0107 Internal 296 Bit Offset 0 9 on pts 02 30 Bit offset 8 and 9 on pts 00 31 Output points may be defined as DO or PWM, but not as both. Analog Outputs may be defined only as AO points. * DO and AO points share the same physical terminations and cannot be accessed simultaneously. 52 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide 7718 Point Address Summary Resistor Configurations Table 19. Resistor Configuration Summary Point Type Resistor Type Configuration 0 20 ma 249 ohm, 1 8 W, 0.1% A 2-wire Linitemp 10K ohm, 1 8 W, 0.1% A 0 10 V 100K ohm, 1 8 W, 1% C DI/PI 1K ohm, 1 8 W, 5% B Supervised points 1K ohm, 1 4 W, 1% On input cable run 0 5 V none not applicable HOA Switch Status HOA switches are below the output terminals, TB6, on the 7718 base unit, and at the top center of the E8UI8DO Expansion Board. Table 20. HOA Switch Status Switch Position Base Switch Position Expansion Operation Center Center Output is under Automatic control Right Down Output energized (ON) Bit 08 = 1 Left Up Output deenergized (OFF) Bit 09 = 1 Note: Software provides automatic control. Other positions are for maintenance and manual control. On the base unit, DI point bit offsets 8 and 9 on points 00 07 are the feedback addresses for the output addresses 0000 through 0007. On the expansion unit, DI point bit offset addresses 8 and 9 on points 08 15 are the feedback addresses for the output addresses 0100 through 0107. If you place a switch in the On (Right/Down) or Off (Left/Up) position, the software indicates that someone has put that point into manual override. The corresponding feedback points are shown below with the inputs from the manual switches. 2010 Schneider Electric. All rights reserved. 53

7718 Point Address Summary PCU 7718 Installation Guide Location DI Input Pt OFF/ON Position Feedback for Point Base unit 0008 ON DO 0000 0009 OFF DO 0000 0108 ON DO 0001 0109 OFF DO 0001 0208 ON DO 0002 0209 OFF DO 0002 0308 ON DO 0003 0309 OFF DO 0003 0408 ON DO 0004 0409 OFF DO 0004 0508 ON DO 0005 0509 OFF DO 0005 0608 ON DO 0006 0609 OFF DO 0006 0708 ON DO 0007 0709 OFF DO 0007 Expansion Board 0808 ON DO 0100 0809 OFF DO 0100 0908 ON DO 0101 0909 OFF DO 0101 1008 ON DO 0102 1009 OFF DO 0102 1108 ON DO 0103 1109 OFF DO 0103 1208 ON DO 0104 1209 OFF DO 0104 1308 ON DO 0105 1309 OFF DO 0105 1408 ON DO 0106 1409 OFF DO 0106 1508 ON DO 0107 1509 OFF DO 0107 54 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide 7718 Point Address Summary Troubleshooting Symptom No LED indicators are flashing (unit is dead). LAN reconfigures continuously. Hand-held console will not work when connected to Tap. Analog input readings are high/low. Memory lost after power failure. Possible Cause(s) Power transformer not properly connected to AC power. AC power input connector not seated. Power cord damaged. On-board power supply damaged. AC power transformer damaged. PCU has same station address as another device on the LAN. Connections not correct at the LAN port. Look for wires touching each other. Short has been created in communication cable. Use Ohm meter to determine if short exists. Single LAN segment has exceeded 5,000 feet (1,500 m) distance limitation. Install a TAC Model 7808 Repeater. Single LAN has more than 32 TAC LAN devices on it. Install a TAC Model 7808 Repeater. The main trunk of the TAC Series 7000 LAN has exceeded the 25,000 feet (7,600 m) limitation. Use two TAC I/NET LANs. There are more than four Model 7808 Repeaters between any two TAC LAN devices. Bias has not been set on the Model 7808 Repeater for the LAN segment. Connection not correct at Console port. Hand held console s RJ11 connector is damaged. Incorrect resistor has been installed for the input. Analog power supply (+15 VDC) has been damaged. Unit has not been powered up long enough to charge battery. 2010 Schneider Electric. All rights reserved. 55

7718 Point Address Summary PCU 7718 Installation Guide Pinout Chart 7718 Baseboard Unit Location: Station Address: Inputs Terminal Block Point Type/ Address Point Description 1 TB1-1 AI/DI/PI 0000 2 TB1-4 AI/DI/PI 0001 3 TB1-7 AI/DI/PI 0002 4 TB1-10 AI/DI/PI 0003 5 TB2-1 AI/DI/PI 0004 6 TB2-4 AI/DI/PI 0005 7 TB2-7 AI/DI/PI 0006 8 TB2-10 AI/DI/PI 0007 Outputs Terminal Block Point Type/ Address Point Description 1 TB6-1 DO/PWM 0000 2 TB6-2 DO/PWM 0001 3 TB6-3 DO/PWM 0002 4 TB6-4 DO/PWM 0003 5 TB6-5 DO/PWM 0004 6 TB6-6 DO/PWM 0005 7 TB6-7 DO/PWM 0006 8 TB6-8 DO/PWM 0007 Or 1 TB6-1 AO 3100 2 TB6-2 AO 3101 3 TB6-3 AO 3102 4 TB6-4 AO 3103 5 TB6-5 AO 3104 6 TB6-6 AO 3105 7 TB6-7 AO 3106 8 TB6-8 AO 3107 56 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide 7718 Point Address Summary Internal RS232 Output Connection Emulation/Modem Description External PC Asynchronous 7801 Tap Hayes-compatible Modem RS232 Expansion Module Output Connection Emulation/Modem Description Synchronous or Asynchronous Dial Modem Dedicated Line Modem 78061 Tap 78035 Tap E8UI8DO Expansion Module Inputs Terminal Block Point Type/Address Description AI-1 TBX1-1 AI/DI/PI 0100 AI-2 TBX1-4 AI/DI/PI 0101 AI-3 TBX1-7 AI/DI/PI 0102 AI-4 TBX1-10 AI/DI/PI 0103 AI-5 TBX2-1 AI/DI/PI 0104 AI-6 TBX2-4 AI/DI/PI 0105 AI-7 TBX2-7 AI/DI/PI 0106 AI-8 TBX2-10 AI/DI/PI 0107 Outputs Terminal Block Point Type/Address Description 1 TBX3-1 DO/PWM 0100 2 TBX3-2 DO/PWM 0101 3 TBX3-2 DO/PWM 0102 4 TBX3-4 DO/PWM 0103 5 TBX3-5 DO/PWM 0104 6 TBX3-6 DO/PWM 0105 7 TBX3-7 DO/PWM 0106 8 TBX3-8 DO/PWM 0107 2010 Schneider Electric. All rights reserved. 57

7718 Point Address Summary PCU 7718 Installation Guide E16UI Expansion Module Inputs Terminal Block Point Description AI-1 TBX1-1 AI/DI/PI 0100 AI-2 TBX1-4 AI/DI/PI 0101 AI-3 TBX1-7 AI/DI/PI 0102 AI-4 TBX1-10 AI/DI/PI 0103 AI-5 TBX2-1 AI/DI/PI 0104 AI-6 TBX2-4 AI/DI/PI 0105 AI-7 TBX2-7 AI/DI/PI 0106 AI-8 TBX2-10 AI/DI/PI 0107 AI-9 TBX3-1 AI/DI/PI 0200 AI-10 TBX3-4 AI/DI/PI 0201 AI-11 TBX3-7 AI/DI/PI 0202 AI-12 TBX3-10 AI/DI/PI 0203 AI-13 TBX4-1 AI/DI/PI 0204 AI-14 TBX4-4 AI/DI/PI 0205 AI-15 TBX4-7 AI/DI/PI 0206 AI-16 TBX4-10 AI/DI/PI 0207 58 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Specifications Specifications Dimensions Controller PCB: 10.0" L 8.6" W 1.8" H (25.4 21.8 4.5 cm) E8UI8DO Expansion Board: 8.6" L 3.4" W (21.8 8.8 cm) E16UI Expansion Board: 8.6" L 3.4" W (21.8 8.8 cm) RS232 Serial Expansion Board: 4.3" L 3.4" W (10 8.8 cm) Operating Environment Inputs (continued) Accuracy: 0.1% (0 5 volts input) 0.5% (0 20 ma input) 2% (0 10 V input) Temperature Coef: 100 PPM/ C Discrete Inputs Contact excitation: 5 V @ 5 ma Contact loop resistance: 100 ohms maximum Input duration: 120 msec. minimum Pulse Input Rate: 4 Hz selectable to 20 Hz Temperature: 32 F to 122 F (0 C to 50 C) Humidity: 10 to 90%, non-condensing Base Card Power: 24VAC 10%, 50/60 Hz (40 VA max.) (optional external, separate output supply up to 40 VA) Analog transducer power supply: 15 VDC or 24 VDC (160 ma max. load) Battery backup: 30 day Note: This product contains a Nickel-Cadmium (NiCad) rechargeable battery. This battery should not be crushed or incinerated when disposing of this product. Inputs The backup battery must be fully charged in order to provide the full span of backup power. Due to normal discharge during product storage and shipment, the battery may not be fully charged immediately following installation and power-up. You must allow the controller to operate continuously for a minimum of seven days (168 hours) before depending on battery backup. Universal inputs 8 (on base) Analog Inputs Range: 0 5 VDC, 0 20 ma, or 0 10 VDC Input over range: 15 Volts max (with volts input) 0.25 Watt max (with current input) Outputs Quantity: 8 (on base) Type: Voltage Sourcing Discrete or 0 10 V Analog output Discrete Output Rating (individual): 24 VDC @ 0.25 Amp Total Discrete Rating Unregulated ( 31 39 VDC): @ 0.75 A max. Regulated 24 VDC: @ 0.25 A max External AC Supply Unregulated ( 31 39 VDC): @ 0.75 A max External DC Supply Regulated 24 VDC: @ 2 A total (0.25 A per output) Analog Output Rating: 10 V @ 10 ma Accuracy: 1% typical, 3% maximum Operating Modes: Latched, Momentary & PWM Proportional Telephone Numbers The 7718 PCU can store the following telephone number information: Maximum of 8 Groups Maximum of 8 Telephone Numbers Maximum 31 Characters per Telephone Number Due to PCU memory limitations, all maximum values cannot be achieved simultaneously. 2010 Schneider Electric. All rights reserved. 59

Specifications PCU 7718 Installation Guide LAN Port Protocol: SDLC protocol using a token passing bus Baud Rate: 9600 baud or 19.2 Kbaud. The data rate is selectable using the HHC and is stored in nonvolatile memory. Universal Enclosures Model 181 60 2010 Schneider Electric. All rights reserved.

68 PCU 7718 Installation Guide Index Index Numerics 7718 analog output connection 21 discrete inputs, connection of 17 discrete output, connection of 21 frequency 5 inputs 5 Lini-Temp connections 15 outputs 0 10V analog 6 discrete 5 power connections 4 RTD connections 14 A Address analog output 6 checkout 28 inputs bit offset 52 on motherboard 52 outputs on motherboard 52 Addresses expansion ports 40 Analog input, resistor selection 19 Analog output 0 10V 6, 36 addresses 6 field connections 21 B Baud rate LAN, setting of 11 Tap, procedure 11 Beeper operation, 78061 Tap emulation 47 C Cable 7801 23 PC connection 23, 38 Code 10 12 Code 6 11 Code 90 11 Code 91 11 Code 92 10 Cold start 29 Communication ports RS232 1 RS485 1 D DIP switch, 1200 baud modem settings 50 Direct PC connection on-board 6, 38 Discrete input connections procedure for 17 Discrete input, resistor selection 19 Discrete output field connections 21 location of 35 manual override 35 E E16UI 0 10V inputs configuration 45 field connections 17 0 20 milliamp inputs configuration 45 field connections 16 0 5V inputs 2010 Schneider Electric. All rights reserved. 61

Index PCU 7718 Installation Guide configuration 45 field connections 17 discrete inputs, connection of 17 expansion module 43 Lini-Temp connections 15 mounting of 12 RTD connections 14 RTD inputs configuration 45 field connections 14, 15 E8UI8DO 0 10V inputs configuration 42 field connections 17 0 20 milliamp inputs configuration 42 field connections 16 0 5V inputs configuration 42 field connections 17 24VAC external power supply 26 24VDC external power supply 28 discrete inputs, connection of 17 expansion board 41 expansion module 8 input addresses 41 Lini-Temp connections 15 mounting of 12 outputs addresses 43 discrete 43 LEDs 43 PWM 43 power supplies 43 RTD connections 14 RTD inputs configuration 42 field connections 14, 15 Expansion board options available modules 7 mounting of 12 RS232 2, 45 H Hayes modem switch settings for 78010 49 HC7410 see HHC 28 HHC address checkout 28, 29 connection of 6, 39 discrete input checkout 30 discrete output checkout 30 hardware checkout 28 setting DCU address 29 HOA switches feedback points 53 54 functions of 53 I Input configuration 0 10 volt 42, 45 field connections, procedure for 17 0 20 milliampere 42, 45 field connections, procedure for 16 0 5 volt 42, 45 field connections, procedure 17 RTD sensors 19 Installation analog outputs 21 discrete outputs 21 resistor configuration 0 10V 19 0 20mA 19 2-wire Lini-Temp 19 RC filtering 20 RTD 19 Installation procedures, supervised field inputs 13 62 2010 Schneider Electric. All rights reserved.

PCU 7718 Installation Guide Index J Jumper analog output configuration 36 E16UI configurations 44 E8UI8DO configurations 42 internal power, 7718 35 output power, 7718 35 L LAN address 40 address, programming of 11 baud rate, setting of 11 connection of 6, 22 LED, communication function of 37 location of 37 multiple function 38 Lini-Temp field connections, procedure for 15 Look-Up table 34 M Manual override switches 35 Modem AD/AA settings 49 cable, PC to modem 50 on-board 6 on-board connection 38 Optima settings 51 switch settings 50 O Optima, modem settings 51 Outputs, analog 6, 21, 36 P Pager operation 7806 Tap emulation 48 character definitions 48 Power 24VAC, external, unregulated 25 24VDC, unregulated, external 26 external output, 7718 35 internal output, 7718 35 line frequency, setting of 10 unregulated 24VDC, on-board 25 R Reset actions of 2 automatic 2 manual 2 Resistors configuration of inputs 19 0 10V 19 RTD 20 installation of 19, 20 RS232 see also modem RS232 module emulation of Tap 9, 46 sync/async line modem 9, 46 RS232 port cable to modem 38 to PC 38 connection modem 38 PC 38 integrated Hayes dial 38 RTD field connections, procedure for 14 on E16UI 45 on E8UI8DO 42 resistor installation 20 2010 Schneider Electric. All rights reserved. 63

Index PCU 7718 Installation Guide S Scan rate, high speed 12 Sensors, procedure for 0 10V field connections 17 0 20 milliamp field connections 16 Supervised status, installation of field inputs 13 T Tap baud rate, setting of 11 emulation of 7 setting 11 U Universal enclosure 4 Universal inputs analog 1 discrete 1 pulse 1 V Variable voltage 7718 +15 volt 18 +24 volt 18 E16UI +15 volt 18 +24 volt 18 E8UI8DO +15 volt 18 +24 volt 18 maximum load 18 64 2010 Schneider Electric. All rights reserved.

Warranty Repair or Replacement If this unit fails to operate because of a defect in materials or workmanship within two (2) years of the date you purchased it, it will either be repaired or replaced by Schneider Electric at no charge to you. Before contacting Schneider Electric, it is recommended that you first contact the dealer from whom you purchased this equipment to determine whether they will have it repaired or replaced. If the dealer will not, please contact Schneider Electric to arrange to have this equipment repaired or replaced. SCHNEIDER ELECTRIC EXPRESSLY RESERVES THE RIGHT TO REPAIR OR REPLACE THIS EQUIPMENT WITH NEW OR REFURBISHED PARTS OR EQUIPMENT. Purchaser s Responsibility In order to obtain service under this warranty, you must deliver the equipment to the place of purchase or to Schneider Electric and provide proof of the original purchase date along with the returned equipment. Failure to provide adequate proof of the original purchase date could result in denial of warranty service. Out of Warranty Service Direct requests for information on out-of-warranty service to Product Service Manager at the address below. Exclusions and Limitations Your warranty does not cover: Damage by negligence, misuse, or accident Compatibility with the equipment of any other manufacturer Modifications to the equipment to make it compatible with the equipment of any other manufacturer Damage to the equipment resulting from improper installation or operation. Legal Rights and Limits All applicable implied warranties, including the implied warranty of merchantability and of fitness for a particular purpose given to you by law are hereby limited in durability to the duration of this warranty. Under no circumstances will Schneider Electric be liable for any incidental or consequential damages. Some states in the U.S.A. do not allow limitations on how long implied warranties last, or exclusions or limitations of incidental or consequential damages, so exclusions or limitations mentioned may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Schneider Electric Buildings Europe Jägershillgatan 18 213 75 Malmö Sweden Phone: +46 40 38 68 50 Fax: +46 40 21 82 87 Schneider Electric Buildings Americas 1650 W. Crosby Rd. Dallas, TX 75006 USA Phone: +1 (972) 323 1111 Fax: +1 (972) 242 0026 Schneider Electric Buildings Asia-Pacific Level 3/2A Lord Street Botany NSW 2019 Australia Phone: +61 (0) 2 8336 6100 Fax: +61 (0) 2 8336 6190 www.schneider-electric.com/buildings You may obtain copies of this document by ordering document number. 2010 Schneider Electric. All rights reserved.