Program. 10th Symposium: Hybrid and Electric Vehicles February 13-14, 2013, Braunschweig



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Program 10th Symposium: Hybrid and Electric Vehicles February 13-14, 2013, Braunschweig Including traditional driving event at IAV in Gifhorn at the end of the first conference day

General Information Chairmen Prof. Wolf-Rüdiger Canders, Braunschweig University of Technology Prof. Burghard Voß, IAV Conference Committee Prof. Wolf-Rüdiger Canders, Braunschweig University of Technology Prof. Burghard Voß, IAV GmbH Prof. Ludwig Brabetz, University of Kassel Dr. Marco Falco, hofer eds GmbH Dr. Jürgen K.H. Friedrich, Daimler AG Prof. Holger Hanselka, Fraunhofer-LBF Prof. Christoph Herrmann, NFF Klaus-Jürgen Hetzel, Toshiba Europe GmbH Hanno Jelden, Volkswagen AG Dr. Bernhard Koonen, TÜV Rheinland Consulting GmbH Prof. Ferit Kücükay, Braunschweig University of Technology Stefan Lorenz, Continental AG Dr. Siegfried Meuresch, Federal Ministry of Economics-BMWi Patrick Müller, BMW Group Martin Winter, MAGNA Powertrain Dr. Karl-Oskar Proskawetz, ITS Niedersachsen Walter Rau Hans-Jürgen Schneider, ZF Friedrichshafen AG Prof. Walter Schumacher, Braunschweig University of Technology Prof. Ulrich Seiffert, WiTech Engineering GmbH Dr. Guido Weissmann, Lower Saxony Fuel Cell & Battery Technology Initiative Prof. Ludger Frerichs, Braunschweig University of Technology Dr. Götz von Esebeck, MAN Conference Venue Organization ITS Niedersachsen e.v. Andreas Redeker Herrmann-Blenk-Straße 17 38108 Braunschweig Phone +49 531 35406-73, Fax -74 andreas.redeker@its-nds.de Prices Prices exclude VAT Participant: 725 Institutes of higher education/civil servants: 650 Members of ITS Niedersachsen: 600 Full-time students (without proceedings, please enclose proof of student status, numbers limited): free of charge Payment Method By bank transfer on receipt of invoice. Conference Languages Presentations will be given in German or English, simultaneous translation will be provided. The conference documentation will be published in English. Exhibition Manufacturers, developers, suppliers and operators of systems, devices, components, software and services will be presenting their latest advances in the field of hybrid and electric vehicles and energy management to an interested audience. The exhibition will take place in the conference area also reserved for coffee breaks. Stadthalle Braunschweig Leonhardplatz 38102 Braunschweig

Foreword From Vision to Established Drive Technology This is now the tenth gathering of the experts on alternative drives to exchange opinions on this still topical issue. Whereas at the very first event 12 years ago the focus was still very much on research, in recent years there has been a shift towards manufacturing readiness and use in mass production. It is interesting to observe how the initial approaches focusing on electric and hybrid vehicles are now also being reapplied in the commercial vehicle segment with some very promising results. As ever, energy storage systems are the Achilles heel of powertrain electrification. That is why the conference has invariably concentrated on the development of battery technology, and fuel cell development is a mainstay of the conference agenda. A comparison of the battery data of cells on the market today and those of 10 years ago shows a clear advance in terms of voltage fluctuation under load and voltage stability over SOC. It is, however, also evident that progress tends to be gradual, and so we will still have to put up with current li-ion technology for a while. In the vehicle concepts being discussed we are seeing a switch from the hybrid powertrain to battery electric vehicles or what are termed plug-in hybrids, which enable additional battery charging via the power grid and an appreciable range in purely electric driving (some 10 km). Here general legislation (e.g. inner city toll) plays a decisive role, arousing controversy in debate time and again. As in previous years we have succeeded in not only presenting interesting trade-specific issues from automobile manufacturers, their suppliers and service providers, but also in having renowned keynote speakers give us their assessment of trends and development tendencies. Another mainstay is the evening event at IAV in Gifhorn, where you have the opportunity to testdrive the latest electric or hybrid vehicles and converse with fellow specialists from the field. At our anniversary event we also have a special highlight for you come and be surprised. We have pleasure in welcoming you to Braunschweig. Prof. Wolf-Rüdiger Canders Prof. Burghard Voß Register online here: hybrid.its-nds.de iav.com/conferences

February 13, 2013 8:00 Registration 8:30 Welcome 8:45 Keynote: Li-ion batteries in the 12/48-volt vehicle electric system and the powertrain Prof. Wolf-Rüdiger Canders, Braunschweig University of Technology Prof. Dirk Uwe Sauer, RWTH Aachen Session 1: Energy & thermal management Chairman: Prof. Ludwig Brabetz (University of Kassel) 9:15 Vehicle electric system components for 48-volt low-cost hybrid vehicles 9:45 Design of a 48-volt belt-driven starter generator system incorporating specific system requirements 10:15 Research projects e-performance and e-production from e-vehicle development to battery installation 10:45 Coffee break Dr. Marc Nalbach, Dr. André Körner, Dr. Carsten Hoff, Hella Dr. Peter Birke et al., Continental Dr. Christian Allmann, Martin Schüssler, Dr. Michael Hinterberger, Joshua Smith, Audi Session 2: Concept ideas Chairman: Prof. Ferit Kücükay (Braunschweig University of Technology) 11:15 A single-axle vehicle for traffic-calmed areas model-based controller design for the E2V 11:45 Design, package and safety of optimized electric road vehicles 12:15 Compact range extender with FEVcom full engine vibration compensation 12:45 Noise characteristics of electric vehicles: causes and design options Paul Oborowski, Prof. Ludwig Brabetz, Dr. Mohamed Ayeb, Dr. Christian Spieker, University of Kassel Dr. Chalid el Dsoki, Prof. Holger Hanselka, Rüdiger Heim, Fraunhofer-LBF Dr. Jakob Andert, Dr. Thomas Hülshorst, Frank Nysten, FEV; Prof. Eduard Köhler, Jürgen Niehues, KSPG Thomas Küppers, Günther Mayer, Dr. Dirk Lieske, Daimler

13:15 Lunch Session 3: Powertrain components I Chairman: Dr. Marco Falco (hofer eds) 14:15 Future concepts for electrically driven axles 14:45 Model-based functional safety analysis and ISO26262 Application to a battery management system 15:15 Coup-e 800: practical test of the 800-volt high-performance drive system Marcus Meyer, Peter Lück, Volkswagen Sébastien Christiaens, Jürgen Ogrzewalla, FEV Dr. Armin Engstle, Mathias Deiml, Anton Angermaier, Martin Schlecker, AVL Software & Functions 15:45 Coffee break Session 4: Powertrain components II Chairman: Prof. Ulrich Seiffert (WiTech Engineering) 16:15 Modular 7-speed hybrid dual clutch transmission 7H-DCT280 16:45 The ZF full hybrid components, functionality, challenges Mirko Leesch, Dr. Joerg Mueller, Jens Liebold, IAV Andreas Ratte, Markus Schüssler, ZF Friedrichshafen 17:15 Transfer to IAV Gifhorn 17:45 Evening reception and driving event 21:45 Transfer back to Braunschweig At the end of the first conference day we would like to invite you to IAV Gifhorn. Use the chance to test drive several hybrid and electric vehicles in line with the evening reception.

February 14, 2013 8:00 Registration 8:30 Keynote Commercial vehicles Session 5: Commercial vehicles, buses and mobile work machines Chairman: Prof. Ludger Frerichs (Braunschweig University of Technology) 9:00 System architecture for future electric city buses 9:30 Energy recuperation for operating the cooling unit of a refrigerated semitrailer - technical concept and objectives of the E³-Trail project 10:00 E-Bus Berlin technology planning and system design 10:30 Electrification of tractor trailer vehicles niche or mainstream? 11:00 Coffee break Dr. Andreas Gutsch, Dr. Olaf Wollersheim, Karlsruhe Institute of Technology (KIT) Thomas Dopichay, Johannes Untch, Prof. Thorsten Lang, Braunschweig University of Technology; Jens Liesen, Fahrzeugwerk Bernard Krone Prof. Dietmar Göhlich, Felix Spangenberg, Berlin University of Technology Martin Winter, Martin Ackerl, MAGNA Session 6: Energy storage systems Chairman: Klaus-Jürgen Hetzel (Toshiba Europe) 11:30 Alternative battery technologies, their potential and challenges 12:00 Fast charging of battery buses and its impact on the aging of various lithium-ion cell types 12:30 Fuel cell challenges for the electrification of long-distance mobility Prof. Ulrike Krewer, Daniel Schröder, Angelica Ramirez- Sanchez, Braunschweig University of Technology Matthias Rogge, Prof. Dirk Uwe Sauer, RWTH Aachen Dr. Ingo Drescher, Volkswagen 13:00 Lunch

Session 7: Passenger cars Chairman: Prof. Burghard Voß (IAV) 14:00 Analysis of the solution space for electrified vehicles with a focus on the reduction of fuel consumption and battery package 14:30 Consideration of the electric vehicle architecture in the early decision phase concerning car concepts in vehicle development 15:00 Fuel efficiency and driving performance comparison of different hybrid powertrain topologies 15:30 Determining the energy balance of a battery electric car during normal driving 16:00 Concluding remarks Michael Ried, Dr. Merten Jung, BMW; Prof. Dieter Schramm, Duisburg-Essen University Ingo Busche, Volkswagen Dr. Christian Felsch, Dr. Markus Fugel, Norbert Scholz, Dr. Michael Zillmer, Volkswagen Oliver Seidelmann, DEWETRON; Andreas Hartberger, Pinkafeld University of Applied Sciences Prof. Ulrich Seiffert, WiTech Engineering 16:15 End of conference

Conference Venue 1. Conference Venue Stadthalle Braunschweig Leonhardplatz 38102 Braunschweig www.stadthalle-braunschweig.de 1 2 2. Evening Event IAV Gifhorn Rockwellstraße 4 38518 Gifhorn