Smart Frame Wiring Diagrams and Dimensional Drawings Smart Frame Size 60 Vac:.5-7.5 HP 08/0 Vac: 0.75- HP SPECIFICATION DATA CONTENTS Smart Frame Wiring Diagrams... Frame, Fused Disconnect Wiring Diagrams... Frame, Contactor Wiring Diagrams... Frame, Contactor Wiring Diagrams... Frame, Contactor Auto-bypass Wiring Diagrams...5 Smart Frame Dimensional Diagrams...6 Frame : NEMA, Disconnect Only and Contactor...6 Frame NEMA, Contactor and Contactors with Auto-Bypass...7 Frame NEMA, Disconnect Only, Contactor, Contactor and Contactor with Auto-Bypass...8 Frame NEMAR, Disconnect Only, Contactor, Contactor and Contactor with Auto-Bypass...9 6-79-0
SMART FRAME WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS 5 6 7 8 9 0 5 6 7 8 9 0 A B 5 6 +0VREF: REFERANCE OUTPUT AI+: AI, OR /AI-: AI COMMON AI+: AI, OR /AI-: AI COMMON V OUT: V AUXILLARY : I/O GROUND DIN: DIGITAL INPUT DIN: DIGITAL INPUT DIN: DIGITAL INPUT CM: COMMON FOR DI - DI V OUT: V AUXILLARY : I/O GROUND DIN: DIGITAL INPUT DIN5: DIGITAL INPUT 5 DIN6: DIGITAL INPUT 6 CM: COMMON FOR DI - DI6 AO+: ANALOG SIGNAL +OUT AO-/: ANALOG OUTPUT COMMON +VIN: V AUXILLARY INPUT RS85: NEGATIVE RS85: POSITIVE RO/ N.C. RO/ CM RO/ N.O. RO/ N.C. RO/ CM RO/ N.O. RO/ CM RO/ N.O. RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT W V U SMART U V W ALL PANELS SHIPPED WITH DEFAULT PROGRAMMING PARAMETERS. SET DIP SWITCHES AS NEEDED. TS, ENCLOSURE FAN STANDARD ON ALL NEMA R PANELS. ENCLOSURE FAN ON 0HP, 0HP, AND 00HP AT 80V. HEATER IS OPTIONAL ON ALL NEMA R PANELS. TRANSFORMER ONLY REQUIRED ON R MODELS. DISCONNECT PANEL HAS FUSED MAIN DISCONNECT. DRIVE ONLY PANEL HAS WIRE TERMINALS. ON DRIVE ONLY PANEL, CUSTOMER IS RESPONSIBLE FOR BRANCH CIRCUIT AND SHORT CIRCUIT PROTECTION. ALL WIRING: USE COPPER WIRE ONLY SUITABLE FOR MIN. 75 DEG. C, FIELD WIRING, NEC CLASS. MOTOR AND FEEDER WIRE SIZE MUST BE IN ACCORDANCE WITH NEC. FIELD WIRE WIRE INSIDE C/PNL OPTION DIP SWITCHES ON RS85 A0 AI AI LOCATED BEHIND COVER, RIGHT SIDE OF KEYPAD M6 Fig.. Frame, Fused Disconnect Wiring Diagrams. 6-79 0
5 6 7 8 9 0 5 6 7 8 9 0 A B 5 6 +0VREF: REFERANCE OUTPUT AI+: AI, OR /AI-: AI COMMON AI+: AI, OR /AI-: AI COMMON V OUT: V AUXILLARY : I/O GROUND DIN: DIGITAL INPUT DIN: DIGITAL INPUT DIN: DIGITAL INPUT CM: COMMON FOR DI - DI V OUT: V AUXILLARY : I/O GROUND DIN: DIGITAL INPUT DIN5: DIGITAL INPUT 5 DIN6: DIGITAL INPUT 6 CM: COMMON FOR DI - DI6 AO+: ANALOG SIGNAL +OUT AO-/: ANALOG OUTPUT COMMON +VIN: V AUXILLARY INPUT RS85: NEGATIVE RS85: POSITIVE RO/ N.C. RO/ CM RO/ N.O. RO/ N.C. RO/ CM RO/ N.O. RO/ CM RO/ N.O. RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT W V U SMART U V W ALL PANELS SHIPPED WITH DEFAULT PROGRAMMING PARAMETERS. SET DIP SWITCHES AS NEEDED. IF CUSTOMER SAFETY INTERLOCK IS USED, REMOVE J. TS, ENCLOSURE FAN STANDARD ON ALL NEMA R PANELS. ENCLOSURE FAN ON 5HP AND LARGER AT 80V. HEATER IS OPTIONAL ON ALL NEMA R PANELS. ALL WIRING: USE COPPER WIRE ONLY SUITABLE FOR MIN. 75 DEG. C, FIELD WIRING, NEC CLASS. MOTOR AND FEEDER WIRE SIZE MUST BE IN ACCORDANCE WITH NEC. FIELD WIRE WIRE INSIDE C/PNL OPTION DIP SWITCHES ON RS85 A0 AI AI LOCATED BEHIND COVER, RIGHT SIDE OF KEYPAD M5 Fig.. Frame, Contactor Wiring Diagram. 6-79 0
L L /. /. SHIELD ALL WIRING: USE COPPER WIRE ONLY SUITABLE FOR MIN. 75 DEG. C, FIELD WIRING, NEC CLASS. MOTOR AND FEEDER WIRE SIZE MUST BE IN ACCORDANCE WITH NEC. FIELD WIRE WIRE INSIDE C/PNL OPTION LOCATED BEHIND COVER, RIGHT SIDE OF KEYPAD. AI 0-0 VDC OR - 0 ma SHD AT FIELD END USE CONDUCTOR SHD, TWISTED PAIR WIRE AI 0-0 VDC OR - 0 ma SPEED REFERENCE NOTE : ALL PANELS SHIPPED WITH DEFAULT PROGRAMMING PARAMETERS. SET DIP SWITCHES AS NEEDED, SEE DETAIL B NOTE : IF CUSTOMER SAFETY INTERLOCK IS USED, REMOVE J. NOTE : TS, ENCLOSURE FAN STD ON ALL NEMR PNLS. ENCLOSURE FAN, ON 5HP & LARGER @ 80V. HEATER IS OPTIONAL ON ALL NEMA R PNLS. AI AI TEST AO START COMMAND ON RS85 ST SEL SW POSITION DIC DOC BC 5 6 7 8 9 0 5 6 7 8 9 0 A B 5 6 DIP SWITCHES DETAIL B +0VREF: REFERENCE OUTPUT AI+: AI, OR /AI-: AI COMMON AI+: AI, OR /AI-: AI COMMON V OUT: V AUXILIARY : I/O GROUND DIN: DIGITAL INPUT DIN: DIGITAL INPUT DIN: DIGITAL INPUT CM: COMMON FOR DI - DI V OUT: V AUXILIARY : I/O GROUND DIN: DIGITAL INPUT DIN5: DIGITAL INPUT 5 DIN6: DIGITAL INPUT 6 CM: COMMON FOR DI - DI6 AO+: ANALOG SIGNAL +OUT AO-/: ANALOG OUTPUT COMMON +VIN: V AUXILIARY INPUT RS85: NEGATIVE RS85: POSITIVE RO/ N.C. RO/ CM RO/ N.O. RO/ N.C. RO/ CM RO/ N.O. RO/ CM RO/ N.O. SS - FOUR POSITION SEL. SW. DETAIL A SEE NOTE FAN ENCLOSURE CIRC FAN SEE NOTE RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT TB 8 FAN ENCLOSURE CIRC FAN SEE NOTE TS TB SEE NOTE BUILT IN T-STAT L T.5 TB HEATER TB ENCLOSURE HEATER SEE NOTE W L T V X Y X RUN L T U SMART U V W SS SEE DETAIL A LT SEE NOTE.5 DIC X000. A A 6 CONTACTOR DOC OL 7 8 BC T T T DOC.5 L L L 000X G X X RUN L T L T LT L T L T TB T BC.57 L T OL.57 L T TB T M MOTOR HP RPM AMP 000X.57 A A 5 DRIVE OUTPUT CONTACTOR BC DOC TB T 00X0 A A TEST 9 DRIVE INPUT CONTACTOR DIC T T T DIS MAIN FUSED DISC. FU, FU, FU, CLASS J, TIME DELAY FFSI TB SEE NOTE J 50V, MIDGET SECONDARY FUSE TB FU6 L L L CUSTOMER SUPPLIED FREEZE/FIRE/SMOKE INTERLOCK CLASS CC PRIMARY FUSE T CONTROL TRANSFORMER CLASS CC PRIMARY FUSE FU5 LINE, PHASE, 60 HZ FU L/.0 L/.0 M05 Fig.. Frame, Contactor Wiring Diagram. 6-79 0
L L /. /. SHIELD AI 0-0 VDC OR - 0 ma SHD AT FIELD END USE CONDUCTOR SHD, TWISTED PAIR WIRE AI 0-0 VDC OR - 0 ma SPEED REFERENCE ST START COMMAND.5.6 TB 0 DOC BCR 0 /.6 /.6 5 6 7 8 9 0 5 6 7 8 9 0 A B 5 6 +0VREF: REFERENCE OUTPUT AI+: AI, OR /AI-: AI COMMON AI+: AI, OR /AI-: AI COMMON V OUT: V AUXILIARY : I/O GROUND DIN: DIGITAL INPUT DIN: DIGITAL INPUT DIN: DIGITAL INPUT CM: COMMON FOR DI - DI V OUT: V AUXILIARY : I/O GROUND DIN: DIGITAL INPUT DIN5: DIGITAL INPUT 5 DIN6: DIGITAL INPUT 6 CM: COMMON FOR DI - DI6 AO+: ANALOG SIGNAL +OUT AO-/: ANALOG OUTPUT COMMON +VIN: V AUXILIARY INPUT RS85: NEGATIVE RS85: POSITIVE RO/ N.C. RO/ CM RO/ N.O. RO/ N.C. RO/ CM RO/ N.O. RO/ CM RO/ N.O. RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT L T.5 W L T V L T U SMART U V W SEE NOTE DIC T T T DOC.5 L L L L T L T L T L T TB T TB T M MOTOR HP RPM AMP BC.57 L T OL.57 L T TB T T T T DIS MAIN FUSED DISC. FU, FU, FU, CLASS J, TIME DELAY L L L LINE, PHASE, 60 HZ ALL WIRING: USE COPPER WIRE ONLY SUITABLE FOR MIN. 75 DEG. C, FIELD WIRING, NEC CLASS. MOTOR AND FEEDER WIRE SIZE MUST BE IN ACCORDANCE WITH NEC. FIELD WIRE WIRE INSIDE C/PNL OPTION NOTE : ALL PANELS SHIPPED WITH DEFAULT PROGRAMMING PARAMETERS AS FACTURY DEFAULT EXCEPT PARAMETERS M.5..6, WHICH IS SET TO SLOT 0., AND M.5..0 WHICH IS SET TO SLOT A.. THESE CHANGES ARE FOR ENABLE FOR AUTO CONTROL. SET DIP SWITHCHES SHOWN IN DETAIL B AS REQUIRED. NOTE : IF CUSTOMER SAFETY INTERLOCK IS USED, REMOVE J. NOTE : TS, ENCLOSURE FAN STD ON ALL NEMR PNLS. ENCLOSURE FAN, ON 0, 0 & 00HP @ 80V. HEATER IS OPTIONAL ON ALL NEMA R PNLS. NOTE : RELAY BCR, BC N.O. CONTACT (PG), TERM, 5, 6, 7, 9, 0 - AUTO OPTION. REMOVE JUMPER J FOR MANUAL. DIN - RUN ENABLE, RO - DRIVE FAULT. LOCATED BEHIND COVER, RIGHT SIDE OF KEYPAD. AI AI AO TEST ON RS85 SEL SW POSITION DIC DOC BC DIP SWITCHES DETAIL B SS - FOUR POSITION SEL. SW. DETAIL A CUSTOMER REMOTE INDICATION TERMINALS SEE NOTE - AUTO OPTION /.57 TB BC 9 5 TB 0 NOTE FAN ENCLOSURE CIRC FAN SEE NOTE TS TB 8 FAN TB ENCLOSURE CIRC FAN SEE NOTE TB HEATER TB ENCLOSURE BUILT IN T-STAT HEATER NOTE SEE NOTE NOTE /. SEE NOTE - AUTO OPTION /. A A TB 6 RBC TB 7 CONTROL RELAY BCR CUSTOMER REMOTE CONTACT Y X X SS SEE DETAIL A RUN LT X000.5. A A 6 DOC 7 OL 8 CONTACTOR BC 000X.6 AUTO JUMPER TB 5 000X.6 BCR B TB.57 J LT X G X RUN A A DRIVE OUTPUT CONTACTOR BCR BC A 5 DOC 9 00X0 A A DRIVE INPUT CONTACTOR TEST DIC SEE NOTE J 50V, MIDGET SECONDARY FUSE CUSTOMER SUPPLIED FREEZE/FIRE/SMOKE INTERLOCK FFSI TB TB FU6 CLASS CC PRIMARY FUSE T CONTROL TRANSFORMER CLASS CC PRIMARY FUSE FU5 FU L/.0 L/.0 M06 Fig.. Frame, Contractor Auto-bypass Wiring Diagrams. 5 6-79 0
D D BACK RESET LOD TEST OK STOP START H H W D* D W NEMA DISCONNECT ONLY AND CONTACTOR FRAME SIZE HP AND CONFIGURATION DIMENSIONS WEIGHT 08/0 VAC 60 VAC W W H H D D D LB. 0.75-HP.5-7.5HP DISCONNECT 8.9.98.9 0.8 0.6 9.0 8.0 *DEPTH OF CONT ONLY -CONTRACTOR 8.9.98.9 0.8 *9.6 9.0 8.0 8 M59A Fig. 5. Frame : NEMA, Disconnect Only and Contactor Dimensional Drawings. 6-79 0 6
D D BACK RESET LOD TEST OK STOP START RUN A RUN G H TEST H I ON O W D W NEMA CONTACTOR AND CONTACTOR WITH AUTO FRAME SIZE HP AND CONFIGURATION DIMENSIONS WEIGHT 08/0 VAC 60 VAC W W H H D D D LB. 0.75-HP.5-7.5HP -CONTRACTOR -CONTRACTOR WITH AUTO 8.9 8.9.98.98 8.9 8.9 7.8 7.8 0.6 0.6 9.0 9.0 8.0 8.0 6 M50A Fig. 6. Frame NEMA, Contactor and Contactors with Auto-Bypass Dimensional Drawings. 7 6-79 0
BACK RESET STOP Bypass Run OK Bypass Off LOC REM START Run Test SMART FRAME WIRING DIAGRAMS AND DIMENSIONAL DRAWINGS (5) W H H I ON 0 A G SEE NOTE H D (5) D D W M50 Frame Size HP and Voltage Dimensions Weight 08/0 Vac 60 Vac Configuration H H H W W D D* D Lb. 0.75HP HP.5HP HP HP 0.75HP HP.5HP HP HP.5HP HP HP HP 5HP 7.5HP.5HP HP HP HP 5HP 7.5HP Disconnect Only 6 5 7.5 8 0 -Contactor -Contactor -Contactor with Auto-Bypass 6 5 7.5 8 9.5 0 Fig. 7. Frame NEMA, Disconnect Only, Contactor, Contactor and Contactor with Auto-Bypass. 6-79 0 8
D EXHAUST SHROUD W I ON -/6 (56) 0 SEE NOTE H Bypass Run A Run G H Bypass Off Test FAN SHROUD D D W -/6 (56) QTY () QUARTER TURN LATCH ON FRAME. QTY () QUARTER TURN LATCH ON FRAME 5 AND 6. THREE POINT LATCHING WITH EXTERIOR DOOR HANDLE ON FRAME 7 AND 8. M50 Frame Size HP and Voltage Dimensions Weight 08/0 Vac 60 Vac Configuration H H W W D D Lb. 0.75HP, HP,.5HP, HP, HP.5HP, HP, HP, HP, 5HP, 7.5HP Disconnect Only 0 8.5 6 0.5 0 -Contactor.5 0.5 0 0.5 9 -Contactor.5 0.5 0 5 -Contactor with Auto-Bypass.5 0.5 0 5 Fig. 8. Frame : NEMAR, Disconnect Only, Contactor, Contactor and Contactor with Auto-Bypass. 9 6-79 0
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Automation and Control Solutions Honeywell International Inc. 985 Douglas Drive North Golden Valley, MN 55 customer.honeywell.com U.S. Registered Trademark 0 Honeywell International Inc. 6-79 0 M.S. Rev. 0- Printed in United States