How To Make A Fuel Pump
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- Todd Boone
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1 SAVEL GLOBAL Fuel Automation LPG CNG SAVEL
2
3 Savel founder team had began with the mission to meet the technology with the Fuel World and laid the foundations of the company foundations which industry experience and knowledge and the principles of honesty and a brand new concept combining the company. We aim to keep the customer s satisfaction at the maximum level, with the high quality products and customerfocused solutions and our own unique designs, as well as foreign origined quality equipments on every areas of the fuel sector. Our main principles are competitive prices as well as for the service station equipments to reduce costs and maintain high profit margins to our distributors. Over the widespread sale of all our days are done through our dealer network. Thus, it also provides services through these dealers, sales of the products and services, maintenance is done efficiently and quickly, the quality of after sales service is held at a high level. We want to introduce the technology, not only today's also with the future s one. The future technology has will come with the new and modern products. It requires continuous research and development. So this will make different and arise Savel, from the other firms in the industry. Savel Electronic Communication Construction Machine Ltd. SAVEL GLOBAL Velibaba Mah. Mimar Sinan Cad. Velibaba Sanayi Sitesi C1 Blok No:6 Pendik / Istanbul Tel: Fax: [email protected] More Than Technology + Fuel + Automation + LPG + CNG
4 MOBILE STATIONS MobilContainer SavMobil Savel Mobil Stations Solutions MobilContainer Series The mobil stations sized ISO Standarts 10ft, 20ft, 40ft and 40ft-HC including CSC plate and BIC-CODE.SavMobil brings a new perspective to the world of fuel. Savmobil, being an alternative to traditional petrol stations, offers low-cost, safe and dynamic mobil solutions. MobilContainer Types MobilContainers Types Descriptions SM-C-20-1T 20ft Container single tank 1x25m3 SM-C-20-2T 20ft Container double tank 2x12m3 SM-C-20-1T-O 20ft Container single tank 1x20m3 + 2m2 office SM-C-20-2T-O 20ft Container double tank - 2x10m3 + 2m2 office SM-C-40-1T 40ft Container single tank 1x50m3 SM-C-40-2T 40ft Container double tank 2x24m3 Perspective SM-C-40-1T-O 40ft Container single tank 1x40m3 + 4m2 office SM-C-40-2T-O 40ft Container double tank - 2x20m3 + 4m2 office 4
5 MOBILE STATIONS MobilContainer SavMobil Savel Mobil Stations General Specifications Techical Specifications: Standart Sizes: ISO 40 HC / 40 / 20 / 10 ft including CSC (Container Safety Convention ) plate. B.I.C - registered the international identification of Bureau International des Containers. 2 tanks / 1 tank +double walled+within/without office Dimensions: load-carrying-system construction, consisting of stable frame structure with 8 pieces ISO-corners Double walled (40ft: 6 mm inside layer + 4 mm outside layer, 20ft and 10ft: 5 mm inside layer + 3 mm outside layer) Robust, cubic, double wall body of steel, material: S 235 JRG 2 Corrosion protection: KT4S-Coating. Protection to sea-water and UV. RAL codes are applied according to customer requirements. Light and sealing door (double winged ) for dispensing niche: height mm x width mm 4 flange connections (2 suction/2 reserve) 1 x 2" ventilation connections DN 50, a vent hood 2 - (diesel) 1 x 2" ventilation connections DN 50, a vent hood 2 - exproof (gasoline) Dispensing niche: width mm x depth mm x height mm Electrical niche: depth 700 mm x width 1000 mm x height 2000 mm 5m2 / 2m2 office room within light, 3-point electrical socket, sealing door and window. Generator niche within sealing door and light. Fuel dispenser - 1x 50lt/min. Fuel transfer set, 600 / 300Lt/min. Single wall plated carbon steel tank. 3 fuel filling entrance(cam Lock) / Overfilling protection. Integrated ladder and sunshield for top of container access. Ex-proof lamp for dispensing niche and filling niche. Fuel Dispenser within 2 products 2 nozzles - With OIML type approval, EMC tested, ATEX certified - Media: Diesel and Gasoline - Liter, Price, Rate on Display - Delivery rate 5-50 ltr./min. (standard) or 9-90 ltr./min. (high efficient) (flow rate will be set with customers wish in our workshop) - Hose length 1: 4 m with automatic nozzle - Hose length 1: 8 m with automatic nozzle - Quantity preselection: price or liter Service Stations Gas Station / Petrol Fuel Station The tank station can be equipped as a complete gas station service station for cars, trucks and diesel locomotives or as tank container for yachts and boats. The tank station can also be applied as airfield gas station (gas station/service station for helicopters). International transportation permission for ship, rail and road. (CSC) (Container Safety Convention ) General construction supervision approval as storage tank. Extremely robust and high static firmness. Double walled structure with vacuum leakage indicator. Protective arrangement of the equipment inside the tank body. Equipments: 2 x filling system for tank cars DN 50 with road tanker connection VK 50 and non-return valve, ball valve 2 x level limiter with type approval in EX (by version with transfer pump, the pipework for the filling system is mounted at the transfer niche) 2 x suction pipe 1 1/2 with non-return valve and ball valve 2 x return pipe Lamp, switch, emergency stop (in EX) Pedestal for dispensing units Non-slip surface at the bottom of the niche Transfer pump EX/ATEX 600 l/min with extra niche and door 400 V/AC Diesel Generator 5 / 10,5 Kw Güvenlik: Ex package for the employment of A1 liquids such as Gasoline Flame safety device type RMG in all and exhausting tank connections Safety stickers Overfill prevention level indicator for EX use Level Gauge 2 qty / 1 qty fire extinguisher 12 kg Air breath valve / emergency relief valve High level alarm. Emergency shut off system point and leak detection. Digital Level Indıcator on electrical board. Sealed area around the Valve to give Products Binding in All Areas. 5
6 MOBILE STATIONS MobilContainer SavMobil Savel Mobil Stations Solutions MobilConteiner Dimensions Width (mm) Lenght (mm) Height (mm) Weight (kg) approx. SM-ISO-40ft (2438) SM-ISO-20ft (2438) 5600 SM-ISO-10ft (2438) 2400 SM-C-40-2T-O 40 ft Double Tank within Office SM-C-40-1T-O 40 ft Single Tank within Office 40 ft Single Tank Mobil Fuel Station SM-C-40-1T SM-C-20-1T 20 ft Single Tank Mobil Fuel Station 20 ft Double Tank within Office SM-C-20-2T-O 6
7 MOBILE STATIONS MobilContainer SavMobil Mobil Stations Equipment Details Fuel Dispenser dispensing niche with gas pump Transfer Pump standard equipment for diesel, transfer pump for self-filling Operator Room office cabin (lockable) with current distribution board and integrated A/C Sunblind System sunblind on the container to protecting from strong solar irradiation Generator diesel or gasoline generator power options offered according to the client Air Conditioner A/C types options offered according to the client. Electrical Board electrical control board integrated within digital tank level gauge and emergency Stop button. Leak Detecting Device LCU-2 Leak Detecting Device Sensing from between inner layer and outer layer. Safety Equipments standard safety equipments - 12 kg fire extinguisher Optional Equipments fire detecting and extinguish systems 7
8 MOBILE STATIONS MobilContainer SavMobil Savel Mobil Stations Solutions MobilContainer Series world wide easy and low-cost transport by truck, rail and ship due to international ISO-container- measurements 8
9 MOBILE STATIONS MobilBasic SavMobil Usage Areas Seasonal Requirements; (Holiday spots, marinas, agricultural areas, etc.) Private Events & Organizations (Motor sports, etc), Construction Sites, Mining Industry, Fuel supply for large fleets and in-house refueling sites (big corporations, transportation companies, etc.), Forecourts on which installation, revision and maintenance operations are conducted. MobilBasic Series Advantages compared to traditional fuel stations; Lowcost, Portable, Compact structure, Set andoperate, Fastandeasyinstallation, Lower process on fueling site, low infrastructure costs, Conservationof thenatural environment, Highsafetyprotections, Contemporaneousandstrongengineringstructuredesign, SavMobil series is functional, low-cost, portable and compact fuel stations, which provides safe alternatives compared to traditional fuel stations. MobilBasic Models MobilBasic Type Descriptions SM-05 mobil Lt. SM-10 mobil Lt. SM-15 mobil Lt. SM-19 mobil Lt. SavMobil; is evaluated in 3 main groups in design and production : Fuel Tank + Fuel Pump + (Container, As an option) Perspektif SM-25 mobil Lt. SM-30 mobil Lt. SM-40 mobil Lt. SM-50 mobil Lt. 9
10 FUEL DISPENSERS Festival 6 series Savel Fuel Dispensers Festival Visual pump design solutions of excellent quality at affordable prices. Our new festival, a brand new festival 6 series Fuel Dispenser Models 6 series Type Descriptions 6.12 B Festival 1 Product 2 Nozzles Dispenser 6.24 B Festival 2 Products 4 Nozzles Dispenser 6.36 B Festival 3 Products 6 Nozzles Dispenser 6.48 B Festival 4 Products 8 Nozzles Dispenser B Festival 5 Products 10 Nozzles Dispenser Monitor & Keypad Interactive 19 LCD. ATM type keypad and a clear view with the embedded design. Full compatibility to the new multimedia world. General The option a payable self service with credit card Fast data through put with the RFID technology Direct Internet Connection Unit prices and data display Deepened front panel New flowmeter technology Excellent visual feast 10
11 FUEL DISPENSERS Innovation Fuel 7 series Savel Fuel Dispensers Monitor & Keypad Interactive 17 LCD. ATM type keypad and a clear view with the embedded design. Spotlights 4 pieces spotlights to ensure the prominence of the colons. 3D Columns 3D designed columns. Totally uniquue and aesthetic. LCD Panel Graphic or TFT screen. Clear and vibrant images. Transition to color screen. 7 series Dispenser Models 7 series Type Descriptions 7.12 B innovation 1 Product 2 Nozzles Dispenser 7.24 B innovation 2 Products 4 Nozzles Dispenser 7.36 B innovation 3 Products 6 Nozzles Dispenser 7.48 B innovation 4 Products 8 Nozzles Dispenser B innovation 5 Products 10 Nozzles Dispenser General Credit card usage options Fast data throughput with the RFID technology Using ZVA nozzle Unit prices and data display Deepened front panel Completely dominated oval lines Original hydraulic parts. 11
12 FUEL DISPENSERS Multimedia 5 series Savel Fuel Dispensers Monitor & TV 26" or 32 LCD support. Direct PC or Satellite antenna connection option. LCD Panel Graphic or TFT screen. Clear and vibrant images Transition to color screen Panel Electronic front panel supported with visual designs. A design provided with clear visibility. Hydraulic Simple hydraulic components. Accurate flow meter, accurate Pulser accurate solenoid valve 5 series Dispenser Models 5 series Type Descriptions 5.24 E multimedia 2 Products 4 Nozzles Suction 5.36 E multimedia 3 Products 6 Nozzles Suction 5.48 E multimedia 4 Products 8 Nozzles Suction E multimedia 5 Products 10 Nozzles Suction 5.24 B multimedia 2 Products 4 Nozzles Dispenser 5.36 B multimedia 3 Products 6 Nozzles Dispenser 5.48 B multimedia 4 Products 8 Nozzles Dispenser B multimedia 5 Products 10 Nozzles Dispenser General Direct PC connection with USB or Ethernet. Fast data throughput with the RFID technology. Using OPW Nozzles Unit prices and data display Clear visibility Completely dominated oval lines Original hydraulic parts Service Response to the pump remotely via Internet. The fastest service intervention and the right solution with the remote connection. 12
13 FUEL DISPENSERS Classic 3 series Savel Fuel Dispensers om LCD Panel Single LCD or Classic 3 display screen. Clear and vivid images Keyboard & Menu 2 * 16 screen, ergonomic design with indicators. Fast and easy to use with menu shortcuts Panel Electronic front panel supported with visual designs. A design provided with clear visibility. Hydraulic Simple hydraulic components. Accurate flow meter, accurate Pulser accurate solenoid valve 3 series Dispenser Models 3 SeriesF Type Descriptions 3.12 E Classic 1 Product 2 Nozzles Suction 3.24 E Classic 2 Products 4 Nozzles Suction 3.36 E Classic 3 Products 6 Nozzles Suction 3.48 E Classic 4 Products 8 Nozzles Suction E Classic 5 Products 10 Nozzles Suction 3.12 B Classic 1 Product 2 Nozzles Dispenser 3.24 B Classic 2 Products 4 Nozzles Dispenser General Electronic unit is designed with latest technology. Full compliance with cash register and automation. Clear visibility Unit prices and data display Durable chassis is made of galvanized steel Using OPW Nozzles Original hydraulic parts 3.36 B Classic 3 Products 6 Nozzles Dispenser 3.48 B Classic 4 Products 8 Nozzles Dispenser B Classic 5 Products 10 Nozzles Dispenser Service Intervene immediately with 20 service points. 13
14 FUEL DISPENSERS Basic 1 series Savel Fuel Dispensers General Specifications General Durable chassis is made of galvanized steel Manufacture types as suction or dispenser To work with -30/+80 C and %95 ± relative humidity Accurancy ± 0,25% Motor 380 ACV /50 Hz three phases or 220 ACV monophase Protected against excessive load, ex-proof, 0.75 kw motor Meter All our pumps have adjustable meters which are electronically calibrated and typed as positive displacement piston Pumping-Unit Our suction pumps equipped with positive displacement as rotary typed, by-pass valve, air seperator, integrated suction filter and V belt driven. Speeds of the flow represents a diversity beetween 50/90/120 lt/min Totalizers We use 12 digits electronics totalizers for liter, money, shiftmoney and shift-liter, in addition to these, we use also 7 digits electromechanic totalizers according to your requests. Electronic-Unit The electronic unity design with the latest technology 10 digits for electronic total RS485 or Current-loop communication option Compability with all the cash register Keyboard Keypad with 16 buttons Display 1" (25.4 mm) 6 digits for money, 6 digits for liter, 6 digits for unit price. Option one is a single screen. Noozle and Hose 3/4 for standart dispensers and 1 for high efficient dispensers. Equally, hoses are 3/4 or 1. We use 360 degree rotating swivels to facilitate the usage. 1 series Dispenser Models 1 series Type Descriptions 1.11 E Basic 1 Product 1 Nozzle Suction 1.12 E Basic 1 Products 2 Nozzles Suction 1.22 E Basic 2 Products 2 Nozzles Suction 1.24 E Basic 2 Products 4 Nozzles Suction 1.11 B Basic 1 Product 1 Nozzle Dispenser 1.12 B Basic 1 Products 2 Nozzles Dispenser 1.22 B Basic 2 Products 2 Nozzles Dispenser 1.24 B Basic 2 Products 4 Nozzles Dispenser Technical Drawings 14
15 LPG DISPENSERS Innovation LPG 7 series Savel LPG Dispensers Monitor & ATM Keypad 3D Column LCD Panel Spotlights Nozzles Designed General Specifications 7 Series LPG Dispenser Models 7 series Type Statement 7.11 L innovation 1 Nozzle 7.22 L innovation 2 Nozzles 7.44 L innovation 4 Nozzles Flow Meter Yenen Meter Voltage VAC Electronic Unit Safety 230V AC50Hz Coverage (convenience) IP20P Temp. Measurement Range -30C +70C Relative Humidity %0 - %80 uncondensed Weight(Flowmeter) 2.5 Kg Dimensions 225x100x50 cm Max. Counting Frequency 833 Hz per a channel ( Options 1666 Hz ) Max. Collector (Totalizer) Frequency 7 Hz The Shaft Encoder Type Eltomatic type Channel voltage +5V DC Height of Figures 240*210*50 mm - 1 inch Data Process Unit Savel SAV5-CPU Max. Power Load LCD : After the power is turned off 48 hours Signal Light Output : 24 AC 1W Motor Output and Valve Outputs 220AC, 10W Communication Line Gilbarco Current Loop 15
16 AUTOMATION Pump Automation PumpBull SavronQ9 Fuel Automation Sistemi om Automation * Dispenser satışlarının anlık olarak litre ve fiyat bilgisini PC ekranına yansıtır. * Modüler yapısı sayesinde ihtiyaç olan program kısımları kullanılabilir. * 32 adet pompaya kadar kontrol edilebilir. * Access & SQL veri tabanı kullanır. Farklı kullanıcılar için farklı erişim sağlar. * RS485 veya Kablosuz ( wireless ) bağlantı seçeneği kurulumda kolaylık sağlar * Merkezi otomasyona uyumludur. * Bütünleşik Kartlı Promosyon Sistemi opsiyonu ile müşteri sadakati sağlanır. * Satış kayıtlarını online olarak veri tabanına yazar. Bu sayede satışlar birçok parametreye göre raporlanabilir. Pumper Tracking System * Shift sales tracking, can be made on the basis of Pumper. * Pumper's all-time sales and performance information and records are kept under. * It is compatible with the promotion and automation systems and can be selected modular. * The various information like which sale was done by which pumper, is reachable with the detailed reporting. * It supports up to 64 pumpers Shift Tracking System * The sales can be displayed throughout the shift for each pump. * The sales can be displayed for each fuel type separately, during on all the shifts. * The sales information for any shift of a pump, can be reached a single keystroke. * After each shift, by entering the authorized password, the shift information is received and the new shift starts. * It supports up to 32 pumps. Customer Card Systems *Dispenser is recorded on the score online through DAPS un * Debt monitoring and limit update done, with the customer special card. *The promotion rates will be different, according to the method of payments and the customer (silver, gold, premium) * Promotion, enables you to create catalogs and inventory tracking. * A special card design is done, for each customer. * According to customer preference, magnetic, smart or proximity card can be used in the system. 16
17 AUTOMATION Tank Automation TankBull SavronQ9 Fuel Automation Systems Automation * Knowledge of tank level and temperature values can be traced in an instant. * The sales are made by comparing the supply with the amount of fuel in the tank, to understand if there is leakage or not. * Based on the daily sales data and statistics, for the remaining fuel, the estimated sales period can be calculated. * It may alert, If it reaches a predetermined critical level. The organization of inventory can be done without any problems with this feature. * The healtier measurement can be done by Auto-calibration feature, with the helping the tank level information and data from the pump through automation. * RS485, TCP/IP or wireless connectivity options, provides convenience of installation * Savel tank automation, is compatible with all other Savel products and systems. * The cumulative inventory tracking can be done according to the type of fuel. * All occupancy rates and tank fillings are kept under records. All the details can be reported easily according to many parameters. Tank Level Prob * A measuring system with the features of microprocessor * Programmable Parameters and Settings, * Digital Auto Gain Control * Digital Temperature Sensor * Ex-Proof & Water Proof enclosure * Simultaneous level values * Reporting by detecting different situations. 17
18 AUTOMATION Central Automation CenterBull SavronQ9 Fuel Automation Systems Central Automation The station's all sales and stock movements, can be monitored and reported easily from the distributor center with Savel Central Automation System. In this way, coordination between the distributor and dealers can be ensured without any problems. In addition, retail prices of fuel stations which are connected to the system, can controlled from the center. Unit price of fuel which is entered from the central computer, will reflect in all the desired pumps. Central Automation Software * Different authorizations to different users can be done with SQL Server. * It provides, tracking of central inventory, reporting of the station's instant fuel stock, and supply organization. * Advertising, video and music broadcasts can be controlled from a multimedia control center, on the new generation pumps. * Transactions of Individual and institutional customers can be monitored from the station, and can be controlled by the center. * Web-based interface is provided for monitoring, from anywhere with an Internet connection. * Monitoring and limit applications of fleet customers can be controlled via the web. * The optimal cost / performance ratio is captured with the Satellite, ADSL, GPRS or dial-up connection options. * It can be integrated with the other office and automation softwares. Web Automation * Monitoring the status of sales over the Internet * Tank levels are monitored via the Internet * It provides promotional services and debt questioning to customers over the Internet * Stations are controlled from anywhere at any time * The ultimate technology 18
19 SavelFlow SavelConstruction SavelGas SavelShop More Than Technology
20 SAVEL GLOBAL Head Office Velibaba Mah. Mimar Sinan Cad. Velibaba Sanayi Sitesi C1 Blok No:6 Pendik / İstanbul Tel: Fax: Factory Şekerpınar Mah. Geri Dönüşümcüler Sitesi Ayçiçek Sok. No:4B Çayırova / Kocaeli Tel: Fax: [email protected] SAVEL
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