Star Motors Specializing in 300 SEL 6.3 s, 450 SEL 6.9 s & 600 Limousines

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1 St Mots Specilizing in 300 SEL 6.3 s, 450 SEL 6.9 s & 600 Limousines 1694 Union Center Mine Hwy. (Rt. 26) Endicott, NY Sles & Technicl Suppt: Cusmer Service: Fx: e-mil: stmots@stny.rr.com

2 Air Suspension - Trouble Shooting Guide Contents Lek Checking Procedures...3 Problem, Cuse, Remedy - Tble...4 Front Air Suspension Pts [Lte-Style]...6 Th Schwz blck 6.3 ws one of first off production line in Re Air Suspension Pts [Lte-Style]...7 Front Re Suspension [Lte-Style]...8 Th Astrlsilber silver 6.3 represents most frequently requested exteri col. Interestingly, it lso ssocited with renowned Mercedes-Benz rcing tem. St Mots 1694 Union Center Mine Hwy. (Rt. 26) Endicott, NY Sles & Technicl Suppt: Cusmer Service: Fx: e-mil: stmots@stny.rr.com

3 TROUBLE SHOOTING THE AIR SUSPENSION Most ir suspension problems e directly relted ing s min. Generlly, most of components rely fil. Th trouble-shooting guide comprehensive in its pproch trouble shooting. Plese follow procedures dignose problems in conjunction with Mercedes-Benz wkshop mnuls figures provided with th guide. Inlet o-rings fil internlly externlly. exhust. O-rings fil internlly externlly. Steuerbolzen o-ring leks internlly. Most filures occur here. Vlves e rebuilt iginl specs. All pts e yellow zinc chromted. Exploded view of ing. Lek Checking Procedures Air suspension lines rely lek unless y e rusted. Air bgs rely lek unless cd showing y e in po physicl condition. Ninety-five percent of leks e in ing s min. The non-return n e of concern. It should be replced if ing s e replced. Vlves e mde with internl rubber pts of 70 durometer bun nitrile composition. Most of ing s filure occur in center region of 2 mm pin holding internl pt clled steuerbolzen (Germn). A quick lek test cn be mde by plcing sopy wter ound th e wtching ir escpe (sometimes lek my be infinitesiml my be detected). If th leking occurs, must be replced becuse pressurized ir escping tmospheric ir. Sopy wter cn be used check non-return once hs been dconnected from high- compress line. Just dd wter see if ny bubbles fm. None should be present. See ttchment f generl description of ir suspension system. 3

4 ROBLEM P E AUS C Y REMED up lights lmp wning red White ir lose does but wy, goes never hve s fter (even period 24-hour in replced). been position. increct lever butn ushpull P t butnincrec pushlever cble Adjust position. onmin indict Electric leking. defective switch. line ir eking L. leks f check line reching defective compress Air shut-off psi 105 of minimum switch. electric excessive if see tnk Drinreservoir Then wter. oil of present condenste If position. high in plce with unit replce height crect up go fils e rings becuse compress rebuilt wn. over ppes light wning red White when me) hour (1 period sht running. leking. s lek tnk upply S s system supply in leks f Check mnul. shop wk in dcussed drin min. s going fittings Check. filling. non-return. min. sides. both on low in o C. suspensions inboth lek erious S. s ing right both replcing fter drop continues The lek. does min s screw onmin reducing Screw in up res if see clockwe turns 2 does it If. supply withincresed becuse unit min replce up, re one slow lek hs diphrgm ring internlly defective feed wy t tnk in supply (ssuming me). psi 150 lest but side, right left eir low on C sides. both on ing defective indictes definitely Th.. ing re. low in but in C. re efective D. re re. low in o C e defectiv e s ing ll A. set s min s re. in tilted be ppes C t righ left with leking Front compenste. suspension re cusing s. sides. both on low in o C n mi Becuse min. t lek Serious ir regulted supplies t reducing though below psi, 195 psi 140 minimum. min Increse occurs. problem rely Th set screwing by regulting hppens, hing If revolutions. full screw 2 min replce position iginl reset s. ing fter min from noe Hsing e. driving system. from exhusting ir A. ing self functionof nml Th pull fter high rech fils C high in moved lever knob position. compress wek due Low supply crcked rings compress. 4

5 IMPORTANT NOTE TO OWNERS OF 300SE EARLY STYLE AIR SUSPENSION CARS. In der ensure proper longevity wrnty f ir suspension s of LF/VNB type, following must be done: (Plese reference ir suspension digrms tht follow.) Do let become covered with oil, becuse th will deterite rubber center pieces. The min (Pt # LF/EVA1A1) supply tnk holding, locted on ir suspension supply tnk in left inner fender well, should be checked f leks. Leks my cuse supply drop lose re. Th will put undue stress on center rubber pieces of ing s. The best mesure prevent th replce supply check min. The ir suspension supply tnk should be checked f oil condenste build up. No oil should be dplced when drining tnk. Since 300SE type fuel injected, gs my enter in oil through leky injection pump condense in supply tnk if rings on ir compress e wn. Th will ccelerte we of ir. Also check ir compress ir clener determine if it properly mounted does inhle engine fumes (A modifiction ws mde t fcty f th.) In cold climtes ethyl lcohol chmber must be full ssure tht s do freeze become inopertive. It uncommon f rubber center pieces lek slightly. Mercedes-Benz llows 1 ATM (14.7 psi) loss over 24-hour period. If ll suspension items e OK, you should experience trouble-free mintennce f yes come. AN IMPORTANT NOTE TO OWNERS OF 300SEL LATE STYLE AIR SUSPENSION CARS. In der ensure proper longevity wrnty f ir suspension s of LF/VNC type following must be done: (Plese reference ir suspension digrm included on Pneumtic Cushioning, Type 300SEL.) Your ir suspension mde of 100 s of individul rubber\brss\stinless steel components. In der f you insure yes of trouble free perfmnce plese review checklt. The min, p.n. LF/EVA1A1,2,3,4,5, AND 005, should be checked f leks if you hve lredy replced th. The ir suspension supply tnk in left inner fender (ITEM 33 in digrm) should be checked, since it quite common f th fil. If leks e ppent th my cuse supply drop lose re ( wning light will come on when s below 7 ATM. The best mesure prevent th replce supply check (ITEM 33) min. Air lines fittings rely lek, sop bubble test of significnce in most cses. Externl ir leks cn generlly be hed by humn e. The min supply tnk lso hs filling drin. These must be checked f leks when instlling new set. These s rely lek, but in events of complints plese check se f leks. An e f leks occur switch on min. These rely lek but in event of complint, plese check switch f crcks. The ir suspension supply tnk should be checked f oil condenste build up, no oil should be dplced when drining tnk. Since 300SEL type fuel injected, gs my enter in oil through leky injection pump condense in supply tnk if rings on ir compress e wn. Th will ccelerte we of ir. 5

6 Front Air Suspension Pts, Lte-Style Vlves 6

7 Re Air Suspension Pts, Lte-Style Vlves 7

8 Front Re Suspension Pts, Lte-Style Vlves 8

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