Joint innovation in the energy industry

Transcription

1 Joint innovation in the energy industry 1

2 2 Contents Let s join forces Ongoing joint industry projects Take advantage Projects about to be launched Let s get started Projects in the pipeline DNV is a global provider of services for managing risk, helping customers to safely and responsibly improve their business performance. DNV is an independent foundation with presence in more than 100 countries.

3 3 Let s join forces. At DNV, we work continuously to improve technologies, methodologies and solutions related to the energy sector. Close collaboration with the industry has been key to the results we have produced. This is our simple idea: If we combine our own development resources with those of the industry, we can achieve so much more. Now we invite partners to join us in the pursuit of new achievements. We are also proud to present the results of our ongoing efforts.

4 4 Large sums are being invested in specific technologies within wave and tidal energy industry. Due to the large variation in the nature of devices, it is important to have an equitable system of testing and evaluation of performance, cost and environmental impact, which is the main objective of the EquiMar EU Joint Industry Project. Pre-commissioning activities are mandatory for most pipelines. This has created many discussions and disputes that have resulted in high costs and schedule delays. The JIP will prepare a project specific Guideline on Pre- Commissioning of Pipelines, later to be converted to a DNV Recommended Practice. The growing demand for energy implies a constant need for innovation. Through our involvement with the energy industry, DNV has always been engaged in developing new technologies, methodologies and services. The range of projects currently in progress demonstrates the depth and scope of our initiatives. DNV has always focused on renewing our knowledge and setting new standards. We issued our first principles for offshore drilling platforms in 1970, and have since issued a large number of new and revised codes. Most of the work is done through joint industry projects. A number of exciting ongoing projects are helping the industry safely and responsibly improve their business performance. The projects focus on the following segments: n Deep and ultra-deepwater field development n Offshore installations n Offshore and onshore pipelines n Natural gas/lng n Refining and petrochemicals n Power generation and transmission n Carbon capture and storage n Wind, wave and tidal energy n Arctic operations and technology n Ageing offshore structures n LNG and other special ships The efforts are executed worldwide and coordinated through DNV s leadership team. A selection of current projects is listed on the following pages, illustrating the depth and extent of our initiations. They are based on ideas from creative individuals in our worldwide organisation generated from interaction with key customers. We are excited about our ongoing projects and look forward to continue working with the industry to lead the way. Join us in setting new standards for the energy sector. Let s go first.

5 5 Ongoing joint industry projects Project title Market segment Partners Contact Environmental Risk Assessment of Exploration Drilling in Nordland VI Arctic operations and technology Statoil, Shell Norge, Oljeindustriens landsforening (OLF) Integrated operations in the High North Arctic operations and technology Statoil, ENI, ABB, Baker Hughes Inc, Cisco, FMC Kongsberg, Norwegian Defense, Kongsberg Marine, Siemens Oil & Gas, ASA Institute Ice effects on Arctic offshore structures Arctic operations and technology Statoil, Shell, Repsol, Transocean, Olav Olsen, Barlindhaug Consult, SBM, Daewoo Shipping & Marine Engineering, Hyundai Heavy Industries, Keppel Offshore & Marine Engineering CO2 PIPETRANS criteria for CO2 transmission pipelines Carbon capture and storage StatoilHydro, BP, BG International, Vattenfall, DONG Energy, Shell, ArcelorMittal, Gassco, Gasnova, Petroleum Safety Authority, UK Health and Safety Executive, ILF, State Supervision of Mines, Petrobras, Arup International CCS research centre Carbon capture and storage Aker Solutions, ConocoPhillips Skandinavia, Gassco, Hydro Aluminium, Shell Technology Norway, Statkraft Development, Statoil, TOTAL E&P Norge Structural integrity of drilling and well systems Deep and ultradeepwater field development Statoil, Lundin, ExxonMobil, Total, ENI, Shell, Talisman, Marathon Subsea integrity management Deep and ultradeepwater field development To be confirmed. Initial invitation sent to Statoil, Shell, ENI, ConocoPhillips, DONG, ExxonMobil, Gassco, GdF, Lundin, Marathon, PSA, Mærsk, SINTEF, OLF, Aker, and others Qualification of adhesive bonding in structural repairs Floating offshore installations Petrobras, Petronas, Statoil, Shell, ConocoPhillips, DML/Babcock Marine, Umoe Mandal Risk based adaptation of infrastructure to climate change General Energy DHI, Bjerknes Centre for Climate Research, University of Copenhagen, Norwgeian Research Council & DNV Peter Friis Hansen Fuel cells adapted to marine environment Maritime/offshore Eidesvik Offshore, Wärtsilä Corporation, MTU Onsite Energy

6 6 Ongoing joint industry projects Project title Market segment Partners Contact Fuel cells adapted to marine environment Maritime/offshore Eidesvik Offshore, Wärtsilä Corporation, MTU Onsite Energy Full Scale measurements LNG Membrane tanks cargo tank sloshing Maritime/offshore DSME, GTT,BWG, Teekay, GTT, LR, Light Structures Residual strength of FPSO vessels collision damages Maritime/offshore Statoil Sloshing in Moss type LNG tanks Maritime/offshore Statoil, Moss Maritime com Uncertainties in fatigue calculations FPSO ship shape vessel Maritime/offshore Statoil Full scale measurements LNG Moss type hull fatigue (Arctic Princess) Maritime/offshore Statoil, Light Structures CRS - Cooperative Research Ships Maritime A.P. Møller - Maersk, ABB, ABS, BV, Lloyd s Register, CEHIPAR, Damen Shipyards Group, DCNS Group, Defense Research and Development Canada (DRDC) Atlantic, Fincantieri, CETENA, MARIN, Navantia, QinetiQ, Royal Netherlands Navy (RNLN), STX Europe, TNO, United States Coast Guard (USCG), United States Navy Carderock Division, Wärtsilä, Bundesamt fur Wehrtechnik und Beschaffung, Bassin d Essais des Carènes, Berg Propulsion, MTG Marinetechnik Olav.Rognebakke@dnv.com ICE PIPE Offshore pipelines Statoil, ENI, Shell, ConocoPhillips, ExxonMobil, JP Kenny, Reinertsen, CTC, Memorial University, Tenaris, Technip, KBR, Acergy Graeme.Davies@dnv.com Pre-commissioning of pipelines Offshore pipelines JP Kenny, Halliburton AS, Subsea 7, IKM Testing AS, Statoil Petroleum, Atlas Copco Rental Europe n.v, Saipem Energy Service S.p.A., NordStream AG, DONG Energy E&P, Technip, ConocoPhillips, INPEX Ola.Klock@dnv.com Spiral welded linepipe for offshore applications Offshore pipelines Chevron, MCS-JPKenny, Global, JFE, ArcelorMittal, Corinth, Welspun Gustav.Heiberg@dnv.com

7 7 Ongoing joint industry projects Project title Market segment Partners Contact Spiral welded linepipe for offshore applications Offshore pipelines Chevron, MCS-JPKenny, Global, JFE, ArcelorMittal, Corinth, Welspun Fracture control of offshore pipelines Offshore pipelines Subcontracted by SINTEF; Statoil, Shell, ExxonMobil, Technip, Saipem, ConocoPhillips, Gassco Treatment of welding residual stress in ECA of girth welds under high plastic deformation Offshore pipelines BP, Sumitomo, Petrobras, JFE, SS7 Effect of reeling on sour service Offshore pipelines Exxon, Petrobras, Technip, Subsea 7, Sumitomo Lined and clad pipeline materials, phase 3 Offshore pipelines BP, ExxonMobil, GdFSuez, Inpex, Shell, Statoil, Total, Woodside, Contractors, Subsea7, Technip, Bergrohr, Butting, CladTech, JSW, Tenaris Morten.Johnsrud@dnv.com Updating of Z008 maintenance management Refining and petrochemicals ConocoPhillips, ENI, Gassco, Statoil, Talisman, Transocean, Total, Norske Shell Gunhild.Birkeland@dnv.com Capacity of grouted connections in wind turbines Statoil, Centrica, RWE Innogy, MT Højgaard, GustoMSC, Ballast Nedam, Per Aarsleff, Densit, BASF Hakon.Bertnes@dnv.com EquiMar equitable performance assessment for marine energy systems University of Edinburgh, Fundacion Robotiker, University of Strathclyde, EDF, EU Ocean Energy Association, University of Exeter, University College Cork, Wave Energy Centre, University of Manchester, Southampton University, IFREMER, Consiglio Nazionale delle Ricerche: Instituto di Scienze Marine, Teamwork Technology, Pelamis Wave Power, EMEC, Wave Dragon, Uppsala University, Sea Mammal Research Unit, Scottish Association of Marine Sciences, Feisty Productions, Aalborg University, Actimar Claudio.Bittencourt.Ferreira@dnv.com Norwegian offshore wind technology (Novitech) Aker Solutions, Devold AMT, DONG Energy Power, Fugro OCEANOR, Lyse Produksjon, Nord- Trøndelag Elektrisitetsverk, SmartMotor, Statkraft Development, Statnett SF, Statoil Petroleum, Trønder Energi Kraft, Vestas Wind Systems, Vestavind Kraft, GE Wind Energy (Norway), EDF Kjell.Eriksson@dnv.com

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9 Take advantage. 9 At DNV, we invest heavily to ensure that the results of our development projects can be effectively applied in the industry. As a partner you will have first-hand access to the output of these efforts, providing you with a competitive edge and enabling you to safely and responsibly improve your performance.

10 10 The DNV-OS-C501 Concrete LNG terminal structures and containment systems was developed in 2004, during a period with much interest in offshore LNG terminal developments across the world. The standard now requires an update to reflect the latest technology developments and newly gained experience. Enterprise risk management is one of our focused service lines. A draft DNV RP covering integrity management was developed a few years ago. Since then, a significant amount of experience has been accumulated, and the RP is being revised and issued formally. The sharing of knowledge is a key driver of progress. Making new methodologies and knowledge available to the industry is therefore an important part of DNV s mission. We do this by launching new services, and we do it by codifying the knowledge in the form of new standards and recommended practices. In close cooperation with the energy industry we will continue to improve industry standards also in A selection of new services and codes to be released is presented on the next pages. The DNV offshore rules incorporate knowledge and experience acquired over time, providing a consistent set of standards designed to ensure fail safe design and redundancy. The rules and supporting documents are subject to regular updating to reflect operational experience and advances in technology. The documents consist of a 3-level hierarchy: n Service Specifications (OSS) provide principles and procedures of DNV classification, certification, verification and consultancy services. n Standards (OS) provide technical provisions and acceptance criteria for general use by the energy industry as well as the technical basis for DNV offshore services. n Recommended Practices (RP) provide technology basis and industry best practice and recommendations. The rules and recommended practises cover a wide range of areas from energy efficiency and risk assessment of CO2 storage sites to extended specification for verification of lifting appliances and recommendation on how to perform structural analyses accurately to assess ageing platforms. We are eager to see this output applied in real projects and look forward to continue working with the industry to lead the way. Take advantage by making use of the new services, tools and methods for your next project.

11 11 Services and standards about to be launched Project title Project description Segment Contact Screening and ranking framework for CO2 storage sites Further development of Lawrence Berkley s framework for risk assessments of CO2 storage sites. The method captures the degree of uncertainty in a number of critical parameters for a given storage site and also captures the range of responses from a number of experts. Carbon capture and storage Mike.Carpenter@dnv.com OS-F201 upgrade Upgrade F201 to be consistent with F101 and ISO/API with regard to design format, additional evaluation of the design format and extended calibration to provide a more consistent safety level. Deep and ultradeepwater field development Oddrun.Steinkjer@dnv.com Implementing a new version of Proban in structural reliability analyses A major update of the computer program Proban is being developed. This is an essential tool in structural reliability analysis, risk-based inspection planning and other forms of probabilistic analysis. The update will facilitate integration of risk analysis with structural reliability analysis. Deep and ultradeepwater field development Jan.Mathisen@dnv.com Global training programme offshore moorings Roll out of presently concentrated competence pertaining to modern offshore moorings using fibre ropes. Deep and ultradeepwater field development Vidar.Ahjem@dnv.com Phast LNG validation The USA now requires dispersion models used in LNG safety assessments to be validated against a collection of LNG data sets. Natural gas/lng Robin.Pitblado@dnv.com DNV-OSS-308 rev. extension DNV-OSS-308 gives criteria for and guidance on verification of lifting appliances for the oil and gas industry within the EEA. Our purpose is to extend the specification to include requirements for verification during operation. Ketil.Firing.Hanssen@dnv.com RP integrity management A draft DNV RP was developed a few years ago. Since then, a significant amount of experience has been accumulated, and the RP should be revised and issued formally. Paul.Mathieson@dnv.com

12 12 Services and standards about to be launched Project title Project description Segment Contact Update of DNV-OS-C502 "Offshore concrete structures" Streamlining the gap in terminology in C502 against EN1992. The gap is generally related to concrete definitions, specifications, durability requirements and capacity expression. Update of OSS-307 "Environmental care requirements" Update to incorporate verification of environmental elements based on Norsok S-003. With Climate Change being an area of increasing focus worldwide, requirements for environmental compliance of hydrocarbon process facilities are increasing. Orbit offshore An integrated state of the art risk assessment tool, with a user friendly interface based upon the PHAST RISK platform capable to assess both onshore and offshore facilities and also has the potential for other services such as environmental risk modelling, asset damage and loss of production assessment. It may also support design and operational design analyses such as calculation of Design Accidental Load (DAL) pressures, PFP coverage, gas detector maps and ESD settings. Maneesh.Singh@dnv.com DNV RP-G103 revision HOIS is backing a new revision of G103 and the DNV RP will be updated accordingly. Terje.Gran@dnv.com Next generation offshore QRA modelling Development of a risk assessment tool based upon the Phast platform, handling both onshore and offshore facilities. Andreas.Falck@dnv.com Risk net maintenance Maintenance of RiskNet intranet site for risk-related services, methodology and data repository. Andreas.Falck@dnv.com OSS for verification of rotating equipment systems Developing a Verification Service Specification through gathering and documenting in-house experience from various DNV experts. Edwardus.Ng@dnv.com Update RP-A203 Technology Qualification Update the current RP to incorporate the experience gained by DNV and the industry since the initial release of the RP. Afzal.Hussain@dnv.com

13 13 Services and standards about to be launched Project title Project description Segment Contact RP for determination of structural capacities by non-linear FEM Recommendation on how to perform non-linear analyses for determination of structural capacity in a way giving with safe results. The use of such methods are growing, especially where accurate capacities are needed; for instance when assessing ageing platforms where reinforcements are expensive. Gunnar.Solland@dnv.com DNV Triple-E DNV Triple-E is a new standard for rating of a ship s environmental performance and is being developed in response to the increasing demand for transparency in the market. DNV Triple-E delivers a rating from 4 to 1 which is based on an independent assessment of a vessel s environmental performance. With a DNV Triple-E rating, ship operators are able to prove environmental responsibility and thereby become attractive to cargo owners and charterers to secure business. Maritime/offshore Per.Holmvang@dnv.com Petter.Andersen@dnv.com Sloshing guidelines design and operation The objective of the project is to develop stateof-the-art guidelines and procedures for sloshing assessment of LNG cargo tank technologies to assist designers/owners/operators and ensure that the sloshing knowledge and experience are made available to reduce the risk for sloshing induced damages. Maritime/offshore Tom.Klungseth.Oestvold@dnv.com Measurements of sloshing in LNG cargo tanks For increased control of sloshing loads in cargo tanks for LNG, DNV has been running a project on full-scale measurements in the tanks for the past three years. The measurements will give first-hand information on sloshing loads in LNG cargo tanks. Maritime/offshore Oyvind.Lund-Johansen@dnv.com Update of DNV-OS-C501 Concrete LNG terminal structures and containment systems Update related to latest technology developments and to include design verification of LNG containment structures. Natural Gas/LNG Hege.Berg.Thurmann@dnv.com DNV OS-F101 appendix A extending the applicability The document is based on the BS7910 FAD approach, however structured differently. It is vital that we extend the applicability to address the market and clients needs. Offshore pipelines Afshin.Motarjemi@dnv.com

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15 15 Let s get started. The projects now in the pipeline are no less exciting than those we have completed. Our ambitions are higher than ever; we intend to put our mark on developments in areas ranging from ultra-deepwater and floaters, through LNG and renewables to the challenges of the Arctic.

16 16 Adapting the VCA service to the offshore wind market: Elastomer and polymer materials are used in equipment to explore, produce and process oil and gas onshore, The purpose is to build a probabilistic model that will offshore and subsea. We have established a new Elastomer Competence Centre (ECC) aiming to serve the oil and visualise risks and correlated effects in offshore wind gas community with consultancy and testing services. In addition to the ECC, we can provide cross-disciplinary investments, to assist project optimisation and prevent expertise covering all aspects of the elastomer/polymer component and its use. costly mishaps at an early stage. The project will convene complimentary experiences of offshore wind and business modelling from across DNV s organisation. New ideas are generated every day by our worldwide staff inspired by close interaction with key customers and partners. Sometimes it is an extension of current knowledge and methodologies; at other times we come up with totally new knowledge or applications. In both cases we want to work closely with the industry to develop ideas further. Our ultimate goal is that the proposals presented on the next pages will materialise in new codes in 2010, 2011 and 2012, depending on the complexity of the issues and projects. The ideas and proposals cover a wide range of issues new methods and criteria for handling CO2 transportation and storage, new decision support methodologies for ageing offshore installations, development of hazard framework for the wind industry, improved decision support to the power sector and much more. We are excited about our new proposals and the prospect of developing them together with the industry. We hope the portfolio of projects described on the following pages will stimulate your ambitions as well. Let s get started.

17 17 Projects in the pipeline 2010 Project title Project description Segment Contact Industry guidance for HSE risk management for carbon capture and storage Develop industry guidance to assist CCS developers put in place a demonstrably robust HSE risk management strategy. Carbon capture and storage Hamish.Holt@dnv.com RP CO2 storage capacity estimation and verification The main objective is to produce an RP for CO2 storage capacity estimation and verification procedures. Carbon capture and storage Semere.Solomon.Foto@dnv.com OSS CO2 pipelines Improved support for design and operation of safe, reliable and cost-effective CO2 pipelines. Carbon capture and storage Ole.Kristian.Sollie@dnv.com CO2 shipping The development of Carbon Capture and Storage (CCS) will call for maritime transport of CO2. The project deliverable will be a presentation of market analysis, technological challenges and recommendations for actions to take the lead in CO2 shipping. Carbon capture and storage Sven-Erik.Borresen@dnv.com Framework of best environmental practice & ERA for sub-seabed CO2 storage ECO2 is a research project partially funded by the EC, investigating the marine ecological effects of leakage and seepage of sub-seabed CO2 storage. DNV will lead the environmental risk assessment work package and develop a framework for environmental best practice as a project cross cutting theme. This project will run for four years. Carbon capture and storage Sharnie.Finnerty@dnv.com Gas Technology CO2 The international goals of reducing the world s CO2 emission may have a significant impact on the need for transportation of CO2. DNV is deeply involved in all aspects of the CO2 chain, and the goal in this particular project is to formalise ship rules CO2 carriers and publish calculation procedures applicable for CO2 carriers. Carbon capture and storage Magnus.Lindgren@dnv.com Well integrity management decision tool for life extension & HPHT wells Develop a new service within life extension and well integrity; a risk-based decision tool to assist the industry. Deep and ultradeepwater field development Havard.Brandt@dnv.com

18 18 Projects in the pipeline 2010 Project title Project description Segment Contact Development of ECA services for DEEP-SURF applications Develop the capability to offer ECA methodology for sour service pipelines. Deep and ultradeepwater field development Fibre-rope IMR technology This project will develop a service and maintenance programme for Offshore Mooring Fibre Ropes. Deep and ultradeepwater field development Tone.Julseth.Paulsen@dnv.com Establish a DNV competence centre on elastomers Establish a centre that responds to market needs within reliable subsea technology for higher temperatures, higher pressures and aggressive fluids (e.g. H2S, CO2). Alexandra.Torgersen@dnv.com Development of an offshore service specification for marine operations Developing a clear description of our services and a uniform global approach to maintain quality and consistency. Aasmund.Eika@dnv.com Validation, knowledge transfer and enhancement of HSE Web deliverables solution Validate already existing successful web based deliverables and further develop the project into a sustainable business offering. Tom.Thomsen@dnv.com Ageing facilities and life extension in a business risk perspective Develop methodology and tools for decision support in oil and gas facilities ageing, life extension and tail production issues. Nils.Haavardsson@dnv.com Performance benchmarking Create a powerful benchmarking software building on the existing Summit 2.0 assessment database to offer reports comparing safety and sustainability performance. Power generation and transmission Chris.Urwin@dnv.com DNV thought leadership in the North American power generation and transmission industry Establish an expert team to assess market needs, relevant competencies and services. Power generation and transmission Bill.Nelson@dnv.com Addressing tank farm safety in the post-buncefield era Develop a gap analysis tool based on the report produced by Process Safety Leadership Group (PSLG) after the explosion and fire at the Buncefield fuel depot. Refining and petrochemicals Mark.Fisher@dnv.com

19 19 Projects in the pipeline 2010 Project title Project description Segment Contact Lifetime extension of ageing assets in the process industry Identify existing best practices from the offshore world and examine to what extent they are applicable for ageing assets and to adjust accordingly. Refining and petrochemicals HSE hazard management framework for the global wind industry Development of an HSE Hazard Management Framework tailored for the wind industry. Verification of complex foundation structures for offshore wind turbines Development of pre- and post-processing tools to supplement existing state-of-the-art simulation tool (HawC2) for wind and wave loads. Wind turbine gearbox durability support study Improve understanding of root causes of failures and advance gearbox design and reliability. Wind installation Provide a one stop shop for technical and commercial advisory services for offshore wind turbine installation projects. Marte.de_Picciotto@dnv.com Implementation of curtailment strategies to obtain production data for use in wake studies Develop strategic curtailment strategies to obtain data useful for understanding wake losses. David.VanLuvanee@dnv.com New wind turbine blade standards Develop new standards for composite wind turbine blades based on a damage tolerant philosophy. Roberto.Spallino@dnv.com Value chain assessment for wind farms Build a probabilistic life cycle model for strategic decision support of large investments related to wind farms. Erik.Olav.Baerug@dnv.com Reliability database for wind turbine components Develop a database to capture information from operational assets, and in the longer run providing definitive, aggregated information on wind farm reliability. Heidi.Brovold@dnv.com

20 DNV (Det Norske Veritas) NO-1322 Høvik, Norway Tel: Fax: Det Norske Veritas AS 2010 Design: Coor Design Printing: Grøset 1,000/ Pictures: Front cover xx p2 Nina Rangøy p4 Getty, DNV p8 Getty p10 DNV p14 Getty p16 istock, DNV