Product Information 2007

Transcription

1 textile components Product Information 2007 accotex texparts 1

2 textile components textile components All Quality Determining Components from One Source Oerlikon Textile Components is a business unit of OC Oerlikon, a worldwide leading technology company in the areas of thin film, vacuum, precision and textile technology. Oerlikon Textile Components includes the well established brands of Accotex, Daytex, Enka Tecnica, Heberlein, Temco and Texparts. Oerlikon Textile Components is one of the worlds leading suppliers of quality determining components for all textile spinning applications and nonwoven products. Highest quality and reliability are the common characteristics for all products. By developing innovative products Oerlikon Textile Components will continue to strengthen its leading position in the sector of textile spinning applications and nonwoven products. Oerlikon Textile Components has 1,300 employees worldwide with factories and sales offices in the Americas, Europe and Asia. A worldwide network of experienced representatives ensures prompt service and close contact with our customers in spinning mills as well as with the leading machine manufacturers. Heberlein and Temco supply products for the filament market and Enka Tecnica serves spinning & nonwoven customers. The product lines of Accotex and Texparts ensure an effective and extensive customer service for products like Aprons, Bearings, Cots, Drafting Systems, Rings and Spindles. The 2007 edition of the Accotex Texparts Product Information introduces a broad range of new products as well as detailed data of the established product program. In addition we provide general information about textile technology and applications. September 2007, Oerlikon Textile Components

3 textile components Worldwide Business Contents Chapter 1 Page Spindle bearing units / spindle bottom parts 1 for spinning and twisting spindles Spindle lubricating apparatus with accessories Spindle units CS1 2 Spindle units CS Spindle bearing units HF Insert without bolster 6 Spindle bearing units HZ Insert with bolster 8 Spindle bearing units BIFLEX 10 Complete spindles 12 Spindle lubricating apparatus Lubrication adapters and Accessories for 15 spindle bearing units CS, HF, HZ and SF Manufacturing & sales facilities Chapter 2 Page Sales offices Contact rolls for tangential belt drives 1 Tension pulleys with shells, Bearing units, Cam followers Contact rolls AR Contact rolls AR Contact rolls AR Bearing units ZB, ZL 8 Tension pulley SR 10 Tension pulley SR Bearing unit CK 12 Bearing unit FR 14 Bearing units SR 16 Bearing units ZL and CR 18 Bearing units DR 20 Drawoff rollers with cots CK and ZL

4 Chapter 3 Page Chapter 5 Page Top rollers LP 1 Accotex Cots for short and long staple ring spinning Top roller lubricating equipment and accessories Top rollers series LP Top rollers series LP Top rollers series LP Top rollers series LP Top rollers series LP Top rollers series LP 1016, Top rollers series LP 302 with special shape of saddle 8 Accotex Cots for Short Staple Ring Spinning 10 Accotex Cots for Short Staple Ring Spinning, Carpet Spinning 11 Accotex Cots for Long Staple Ring Spinning 12 Lubricating equipment and accessories, Grease guns 14 Chapter 4 Page Bottom roller bearings 1 Bottom roller bearings UL locating cap with side lugs 2 Bottom roller bearings UL with locating cap with central nose 4 Bottom roller bearings UL with locating clip UCL with side lugs 6 Bottom roller bearings UL Special designs 8 Lubricating equipment and Accessories for bottom rollers, 10 Contact roll assemblies and Tension pulleys 10 Weighting arms with equipment and draft system data 1 Top apron cradles Accotex aprons for short and long staple ring spinning Condensers, Distance clips, Setting tools Pneumatic accessories Weighting arms PK 3025, PK 3035 Pneumatic load principle 2 Weighting arms PK 3000 Equipment and draft system data cotton ring frames 4 Weighting arms PK 2130, PK Weighting arms PK 2130, PK 2135 Equipment and draft system data cotton ring frames 8 Weighting arms PK 2155, PK Weighting arms PK 2155, PK 2165 Equipment and draft system data cotton ring frames 12 Weighting arms PK 2025, PK Weighting arms PK 2025, PK 2035 Equipment and draft system data cotton ring frames 16 Weighting arms PK 2055, PK Weighting arms PK 2055, PK 2065 Equipment and draft system data cotton ring frames 20 Weighting arms PK Weighting arms PK 5000 Equipment and draft system data cotton roving frames 26 Weighting arms PK Weighting arms PK 1550 Equipment and draft system data cotton roving frames 34 Weighting arms PK 1550 Equipment and draft system data cotton roving frames 36 Weighting arms PK Weighting arms PK 1500 Equipment and draft system data cotton roving frames 40 Weighting arms PK 1500 Equipment and draft system data cotton roving frames 42 Weighting arm PK Weighting arm PK 6000 Equipment and draft system data worsted ring spinning machines

5 Chapter 6 Page Weighting arms PK Weighting arms PK 1660 Equipment and draft system data worsted ring spinning machines 50 Weighting arms PK Weighting arms PK 1601 Equipment and draft system data worsted ring spinning machines 54 Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Top apron cradles OH Bottom apron nose bar 86 Accotex aprons for short staple ring spinning 88 Accotex aprons for long staple ring spinning 89 Roving guides, condensers 90 Distance clips OLC 96 Setting tools 98 Pneumatic accessories for PK Pneumatic accessories for PK 5000 and PK Rotor spindles, Beater spindles, Bearing units 1 Rotor spindles TL 2 Elastic bush EB 2 Rotor spindles TL 4 Beater spindle LE 6 Beater spindle LE 8 Bearing units IL 10 Bearing units ZB 12 Bearing units ZL 13 Chapter 7 Page Bearing units for texturizing aggregates, counter rolls, separator rolls, 1 Lubricating equipment and accessories for separator rolls, Daytex texturizing cots False twist assemblies FL 2 Counter rolls CK with bearing units FL 4 Counter rolls CK with bearing units FL 6 False twist assemblies FL 7 False twist assemblies FL 8 False twist assemblies FL Guidici 9 Separator rolls VR 10 Separator rolls VR 12 Lubricating equipment and accessories for separator rolls VR 14 Daytex texturizing cots

6 Chapter 8 Page Lubrication and servicing, testing and measuring 1 Bearing units for textile machines Lubrication of products for textile machines 2 Viscosity classes 9 Lubricating apparatus for lubrication of Texparts spindle bearing units 10 Lubrication of spindle bearing units SMM BIFLEX 12 Ordering top rollers with Accotex cots 13 Lubrication of bottom roller bearings 15 Tension pulleys 16 Bearing units for texturizing aggregates 17 Separator rolls VR 18 Chapter 9 Page Recommendations for optimized spinning with Texparts spindles 1 and Texparts draft equipment Texparts spindle bearing units for spinning and twisting spindles 2 Applications for Texparts spindle bearing units 5 Tubes and bobbins 6 The functions of ring and traveller 8 Spindle drive in ring frames 15 Series PK 3000 weighting arms for cotton ring spinning machines pneumatic load principle 18 Draft sizes 19 Draft field settings 20 Roller loading 22 Partial load 23 Top apron cradles and top aprons 24 Opening X at apron release point 26 Top roller cots 28 Bottom aprons 28 Series PK 2100 weighting arms for cotton ring spinning machines 29 Draft sizes 30 Draft fields 31 Roller loading 34 Top apron cradles and top aprons 36 Opening X at apron release point 38 Top roller cots 41 Bottom aprons 42 Series PK 2000 weighting arms for cotton ring spinning machines 43 Draft sizes 44 Draft fields 45 Roller loading 48 Top apron cradles and top aprons 50 Opening X at apron release point 52 Top roller cots 55 Bottom Aprons 56 Series PK 5000 weighting arms for cotton roving frames pneumatic load principle 57 Sliver 59 Draft sizes 59 Draft fields 60 Roller loading 62 Top apron cradle system 65 Opening X at apron release point 65 Top aprons for PK Top roller cots 67 Bottom apron nose bar 67 Condensers 67 Series PK 1550 weighting arms for cotton roving frames 70 Drawing frame sliver feed 72 Draft ratios 72 Draft fields 72 Roller loading 74 Top apron cradle system 75 Opening X at apron release point 76 Top aprons for PK Top roller cots 77 Bottom apron nose bar 78 Condensers

7 Series PK 1500 weighting arms for cotton roving frames 81 Drawing frame sliver feed 82 Draft ratios 83 Draft fields 83 Roller loading 85 Top apron cradle system 86 Opening X at apron release point 87 Top aprons for PK Top roller cots 88 Bottom apron nose bar 89 Condensers 89 Series PK 6000 weighting arms for worsted ring spinning machines pneumatic load principle 92 Draft ratios 93 Draft fields 93 Roller loading 95 Top apron cradle system 97 Opening X at apron release point 97 Top rollers and cots 98 Recessed rollers 100 Monoclearer roller system 100 Bottom apron nose bar 101 Condensers for PK Series PK 1660 weighting arms for worsted ring spinning machines 103 Draft ratios 103 Draft fields 105 Roller loading 107 Partial load 108 Top apron cradles 108 Opening X at apron release point 109 Top roller cots 110 Recessed rollers 110 Bottom apron nose bar 112 Condensers for PK Series PK 1601 weighting arms for worsted ring spinning machines 114 Draft ratios 114 Draft fields 116 Roller loading 118 Partial load 119 Top apron cradles 119 Opening X at apron release point 120 Top roller cots 121 Recessed rollers 121 Bottom apron nose bar 123 Condensers for PK For all Texparts draft systems Survey of top roller's outer ring and cot dimensions 125 Bottom roller bearings 128 CONVERSIONPlus 129 Modernization of ring spinning machines Chapter 10 Page Textile terms 1 General technical terms Fineness designation of fibres, yarns and strands 2 Finenessrelated maximum tensile strength 3 Fineness designation of fibres, slivers and yarns, formulae for calculations 4 Fineness designations of plyyarns 6 Formulae for mill machine calculations 8 Additions of regain for fibres and filaments 13 Further practical formulae 14 Yarn twist 15 Grades and staple length of cottons from various growths 16 Spinning limits for cotton and wool 19 Classification system for wool 20 Traveller speeds in m/s 22 Shapes and types of ring travellers

8 The most usual types of ring travellers for selflubricating HZ rings 26 The most usual types of ring travellers for selflubricating J rings 27 Traveller Numbers for cotton spinning 28 Humidity and temperature 29 The h,x diagram for determining air conditioning factors 30 Britishmetric units conversion table 32 Millimeter into inches and inches into millimetres conversion table 33 Inches into millimetres conversion table 35 Introduction of international SI units 37 Conversion of units no longer to be used 38 Chapter 11 Page Sales Companies and Representatives 1 Chapter 12 Page Complete List of Product Reference Numbers 1 Product numbers according to ascending reference numbers 2 Products in alphabetical order 18 14

9 Texparts Products for Spinning with Ring and Traveller for Cover Yarn Spinning 1 Spindle bearing units / spindle bottom parts for spinning and twisting spindles Spindle lubricating apparatus with accessories Chapter 11

10 Texparts Spindle units CS1 Application CSRG ring Examples for the possible design of CS1: Remarks Spindle unit CS1 compact spindle bearing unit for spinning spindles in cotton and worsted ring spinning machines with speeds up to rpm. See also chapter 9, page 2. The indicated types are examples for the possible design of CS1. The relevant flange dimensions are adjusted to the relations of dimensions of each specific ring spinning machine. Texparts supplies the CS1 with different flange versions, with and without hook and brake, ready to be installed, for all types of ring spinning machines. CS1 versions without flange are also available. CS1 Version with hook CS1 Version hookless CS1 Version with inner locking Ring spinning machines Cotton mills Worsted mills Cylindrical footstep shape with spherical tip The spare part Ref. no. of the locking ring for the spindle version with inner locking is (standard version: grey) and (Rieter version: white). An appropriate unlocking lever can be supplied upon request. Chapter 12 Chapter 13

11 Texparts Spindle units CS1 12 Application Spindle unit CS1 12 compact spindle bearing unit for spinning spindles in cotton and worsted ring frames for coarse yarns as well as for spinning with suppressed yarn ballon and for spinning with big tube sizes. CSRG ring See also chapter 9, page 2. Ring spinning machines Cotton mills Worsted mills CS1 12 Version with hook The CS1 12 differs from the standard spindle bearing unit of CS1 series by a bearing distance of 120 mm (dimension B). The indicated types are examples for the possible design of CS1 12. Texparts supplies the CS1 12 with different flange versions, with and without hook and brake, ready to be installed, for all types of ring spinning machines. The relevant flange dimensions are adjusted to the relations of dimensions of each specific ring spinning machine. CS1 12 Version hookless CS1 12 Version with inner locking Cylindrical footstep shape with spherical tip The spare part ref. no. of the locking ring for the spindle version with inner locking is An appropriate unlocking lever can be supplied upon request. Chapter 14 Chapter 15

12 Texparts Spindle bearing units HF Insert without bolster Application Spindle insert HF for spinning and twisting spindles operating with or without ring and traveller, with light to medium loads and high speeds. See also chapter 9, page 2. Types Dimensions in mm Ref. no. A R P HF ,0 21,7 8,8 HF ) 158,0 21,7 8,8 HF ) 158,0 21,7 8,8 HF ,5 23,8 10,0 HF ) 173,5 23,8 10,0 HF ) 173,5 23,8 10,0 Shape of Weight Q I max. footstep kg bearing 5,50 15,5 I ,50 15,5 I ,45 15,5 II 6,45 16,5 II ,45 16,5 II ,95 16,5 II Spindle Bearing Units for special applications upon request. Conical footstep shape with blade tip Cylindrical footstep shape with tapered blade Ring spinning machines Twisting machines Cotton mills Worsted mills Doubling mills 1) Version with special damping spring for spinning and twisting with suppressed yarn balloon. 2) Version for application in TwoforOne spindles. HF 3 HF 35 HF 44 HF 45 Chapter 16 Chapter 17

13 Texparts Spindle bearing units HZ Insert with bolster Application Types Dimensions in mm Ref.no A R P Q Weight H H 1 H 2 M kg Spindle bolster HZ for spinning and twisting spindles to operate with or without ring and traveller with high speeds and all kinds of load from light to very heavy. HZ ) 146,0 21,7 8,8 5,45 HZ ) 163,5 21,7 8,8 8,45 HZ ,5 23,7 10,0 6,45 HZ ,0 28,2 12,0 7,95 HZ ,0 32,5 14,0 8,95 HZ ,0 32,5 14,0 10,95 HZ ,0 37,8 16,0 10,95 55,0 37,0 54,0 M 25 x 1,5 0,313 55,0 54,5 54,0 M 25 x 1,5 0, ,0 47,5 31,0 M 27 x 1,5 0, ,0 37,0 36,0 M 32 x 1,5 0, ,5 56,0 28,5 M 35 x 1,5 0, ,5 56,0 28,5 M 35 x 1,5 0, ,0 100,5 40,5 M 40 x 1,5 1,750 Spindle Bearing Units for special applications upon request. Ring spinning machines Twisting machines Cotton mills Worsted mills Twisting mills Cylindrical footstep shape with tapered blade 1) Version for application in TwoforOne spindles. HZ 33 HZ 35 HZ 440 HZ 55 HZ 66 HZ 68 HZ 77 Chapter 18 Chapter 19

14 Texparts Spindle bearing units BIFLEX Application Types Ref. No Weight kg Heavy spindle bearing unit in BIFLEX design for high speed applications in draw twisting machines. SMM ,664 SMM ,041 Twisting machines Twisting mills SMM SMM Chapter 110 Chapter 111

15 Texparts Complete spindles Application For spinning and twisting processes. Cotton mills Worsted mills Twisting mills Texparts offers a comprehensive range of complete spindles for various kinds of spinning and twisting processes: Cotton spindles with bare blades or with aluminium plugs Worsted or semiworsted spindles with or without spinning crowns resp. spinning fingers Spindles for draw twisters, for small cop sizes Spindles for twisting frames All spindles are being optimized considering the tubes to be used, the type of spindle drive, the minimum and maximum speed required and other customers demands. The spindles will be equipped with the most suitable spindle bearing unit. Furthermore, a wideranged variety of different flange, brake and locking types as well as other spindle accessories are available. Highest precision in manufacture as precondition for a steady and vibrationreduced operation as well as a longlasting service life of the spindle are guaranteed. Complete spindles supplied by Texparts are hightech products. The efficiency of each spindle speaks for itself: reduction in energy requirements and running noise. high spindle speeds up to rpm lowvibration running minimization of spindle oscillations Please ask for Texparts questionnaire for complete spindle inquiries. Some examples of light spinning and twisting spindles: Chapter 112 Chapter 113

16 Texparts Spindle lubricating apparatus Texparts Lubrication adapters and Accessories for spindle bearing units CS, HF, HZ and SF Application Type Ref.no. Product Adapter Ref.no. Suitable for spindle types Application Lubricating apparatus for servicing Texparts and SKF spindle bearing units CS, HF, HZ and SF Lubricating apparatus with an electrically driven pump CS1 1) 4) 1) 4) CS1 S CS1 1) 5) 1) 5) CS1 S CS1 2) CS1 S 2) CS1 2) 5) 2) 5) CS1 S Lubrication adapters for lubricating apparatus for servicing Texparts and SKF spindle bearing units CS, HF, HZ and SF CS1 12 1) CS1 S 12 1) CS1 12 2) CS1 S 12 2) HF ) HZ ) SF )4) HF ) HF ) )5) HF ) SF 210 1) Standard version 2) Version with inner locking Dimensions in mm: Length: 450; Width: 380; Height: 720 Weight: 29 kg net HF HF HZ HZ ) Replacement for adapters , and ) Long version 5) Short version Electric drive: The Texparts spindle lubrication apparatus is available with electric drive 1x220 V and 1x110 V. Please specify HF HF HF HF HZ Ring spinning machines Twisting machines Cotton mills Worsted mills Twisting mills Note: The standard supply of the spindle lubricating apparatus does not include any adapter. These have to be ordered as separate item. For Ref. No. of adapters see next page HZ HZ HZ HZ Ring spinning machines Twisting machines Cotton mills Worsted mills Twisting mills Chapter 114 Chapter 115

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18 Texparts Products for Spinning with Ring and Traveller for Rotor Spinning 2 Contact rolls for tangential belt drives Tension pulleys with shells Bearing units Cam followers Chapter 2 1

19 Texparts Contact rolls AR 5047 Application Types Spindle Dimensions Ref.no. gauge in mm mm A B C Weight kg Remarks For Ring spinning machines and twisting machines with tangential belt drives. Belt width up to approx. 40mm max. AR AR AR , AR AR 5047 can be used as replacement for former types AR 28, AR 45, AR 15, AR 13 and AR If AR 5047 is mounted to replace AR 13 distance piece ADZ will be needed. For lubrication see chapter 8 page 2. Ring spinning machines AR Cotton mills Worsted mills Chapter 2 2 Chapter 2 3

20 Texparts Contact rolls AR 3528 Application For Ring spinning machines with multimotor single tangential belt drives. Belt width up to approx. 20mm max. For lubrication see chapter 8 page 2. Types Spindle Dimensions Ref.no. gauge in mm mm A B C AR AR AR , AR ) 82, AR AR , Weight kg AR Ring spinning machines AR ) point of view for right or left hand Cotton mills 1) righthand half contact roll AR Chapter 2 4 Chapter 2 5

21 Texparts Contact rolls AR 5024 Application Types Spindle Dimensions Ref.no. gauge in mm mm A B C Weight kg Remarks For Ring spinning machines with sectional drive. Belt width up to approx. 16mm max. For lubrication see chapter 8 page 2. AR AR ) AR ) AR AR ) AR ) half right hand half left hand half right hand half left hand point of view for right of left hand point of view for right of left hand Ring spinning machines AR LI 2) AR Cotton mills Worsted mills 1) righthand half contact roll 2) lefthand half contact roll Chapter 2 6 Chapter 2 7

22 Texparts Bearing units ZB, ZL Application Tension pulleys for guiding and tensioning the tape or the belt in belt drives. Types Max. Load fig.in N Ref.no. speed n C C 0 min 1 ZB ZL ) Weight kg As guide or tension pulley in general engineering applications. ZB ZL ) Ring spinning machines Twisting machines Textile machinery General engineering applications 1) Delivery ex works ungreased and without cap. Chapter 2 8 Chapter 2 9

23 Texparts Tension pulley SR Application Tension pulley SR 5047 for guiding and tensioning the tape or the belt in belt drives. As guide or tension pulley in general engineering applications. Types Max. Load fig.in N Ref.no. speed n C C 0 min 1 SR SR Weight Max. belt Remarks kg width mm Tension pulley with angle (lefthand) Tension pulley with angle (righthand) Top view of angle see drawing of AR 5047 on chapter 2 page 2. Ring spinning machines Twisting machines Textile machinery General engineering applications SR SR Chapter 2 10 Chapter 2 11

24 Texparts Tension pulley SR Bearing unit CK Application Types Max. Load fig.in N Ref.no. speed n C C 0 min 1 Weight Max. belt Nut SMT Remarks kg width Ref. no. mm Tension pulley SR 28 for guiding the tangential belt return in twobelt arrangements. SR SR SMT SMT Nut SMT for tension pulleys SR 28 is not included in standard supply and has to be ordered as separate item. Tension pulley SR 45 for guiding and tensioning the tape or the belt in belt drives. As guide or tension pulley in general engineering applications. SR CK Tension pulley is balanced SR Ring spinning machines Twisting machines Textile machinery General engineering applications CK SR SMT SR SMT Chapter 2 12 Chapter 2 13

25 Texparts Bearing unit FR Application Types Max. Load fig. in N Ref.no. speed n C C 0 min 1 dyn. stat. Weight kg Guide roller FR as bearing unit for gear mechanisms and pulleys, as guide roller for the belts in cone drives. FR I 2900 I 1780 II 630 II Limits for stud diameter d: 0/0,01 mm FR Textile machinery General engineering applications 1) with antitorque protection. 2) black finished version. I = roller bearing; II = ball bearing Chapter 2 14 Chapter 2 15

26 Texparts Bearing units SR Application Bearing units SR for tension pulleys, gear mechanisms and other pulleys. Types Dimensions in mm Ref.no. d D 1 D 2 G N SW1 SW2 SR M21x SR M21x SR ) M21x SR M21x SR M25x Load rating in N Weight A 3) A 1 A 2 A 3 A 4 A 5 A 6 S S 1 C C 0 kg dyn. stat I 2900 I II 630 II I 2900 I II 630 II I 2900 I II 630 II I 2900 I II 630 II I 3400 I II 1000 II Max. speed of all types: rpm ball bearing roller bearing Textile machinery General engineering applications 1) blackfinished version I = roller bearing; II = ball bearing screw on length SR 23 SR 24 SR 35 Chapter 2 16 Chapter 2 17

27 Texparts Bearing units ZL and CR Application Bearing unit ZL for toothed wheels and other pulleys. Bearing Unit CR 2 for textile machines and general engineering applications. Types Max. Load rating in N Ref.no. speed C C 0 min 1 ZL ) ZL ) I 0540 I 2160 II 0710 II CR )2) I 2900 I 1780 II 0630 II ZL ) ZL ) CR )2) Textile machinery General engineering applications 1) Delivery ex works ungreased. 2) Delivery ex works without cap. 3) Counter bearing for CR Chapter 2 18 Chapter 2 19

28 Texparts Bearing units DR Application For winders and for general engineering applications. Types Dimensions in mm Ref.no. d D D 1 D 2 DR DR DR DR DR All types greased ex works, without end cover. Max. Load rating in N Weight A A 1 A 2 S S 1 speed n C C 0 kg min I 0630 I 1060 II 0140 II 0, I 0630 I 1060 II 0140 II 0, I 0630 I 1060 II 0140 II 0, I 1000 I 1630 II 232 II 0, I 1000 I 1630 II 232 II 0,041 DR DR DR DR Textile machinery General engineering applications DR Chapter 2 20 Chapter 2 21

29 Texparts Drawoff rollers with cots CK and ZL Application Types Cot 1) Load rating in N Weight Remarks Ref.no. C C 0 kg Drawoff roller with cot for rotor spinning frames, winders and for general engineering application in textile machines. CK basic bearing unit for CK CK J490 A CK HA ZL AL rubber seal running in contact with inner ring ZL AL metal seal ZL AL Textile machinery General engineering applications ZL ZL ZL ) Other cots available on request. CK CK CK Chapter 2 22 Chapter 2 23

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31 Texparts Products for Spinning with Ring and Traveller 3 Top rollers LP Accotex Cots for short and long staple ring spinning Top roller lubricating equipment and accessories Chapter 31

32 Texparts Top rollers series LP 1002 Texparts Top rollers series LP 1002 Application Top roller for use as front and rear top roller. If requested top rollers can also be supplied as apron top roller with cot depending on gauge and top apron cradle OH. Cotton ring spinning machines with weighting arms Series PK 3000, Series PK 2000, Series PK All top rollers in this chapter are without cot. For cot dimensions see chapter 9 page 125. If desired Texparts will supply top rollers with ready ground cots. Cot quality can be determined by the customer himself. Top roller load: 25 dan Types Gauge Dimension Ref.no. Tw in mm in mm Y LP LP LP LP LP All types: Saddle diameter 9.5 ground Colour of end cover: blue End cover: LPDE (blue) Types Gauge Dimension Ref.no. Tw in mm in mm Y LP LP LP Application Top roller for use as apron top roller with cot for apron width 32 mm preferably. Cotton ring spinning machines with weighting arms Series PK 3000, Series PK 2000, Series PK All top rollers in this chapter are without cot. For cot dimensions see chapter 9 page 126. If desired Texparts will supply top rollers with ready ground cots. Cot quality can be determined by the customer himself. Top roller load: 25 dan Ring spinning machines Ring spinning machines Cotton mills Cotton mills Chapter 32 Chapter 33

33 Texparts Top rollers series LP 1003 Texparts Top rollers series LP 1014 Application Types Gauge Dimension Ref.no. Tw in mm in mm Y Types Gauge Dimension Ref.no. Tw in mm in mm Y Application LP 1003: Top roller with special sleeves for use as apron top roller. Cotton ring spinning machines with weighting arms Series PK 3000, Series PK 2000, Series PK To be used without cots. LP LP LP LP All types: Saddle diameter 9.5 ground Colour of end cover: blue End cover: LPDE (blue) LP LP LP LP ) All types: Saddle diameter 11 ground Colour of end cover: blue End cover: LPDE (blue) Top roller for use as front and rear top roller. Worsted ring spinning machines with weighting arms of series PK 6000 and PK 1601 All top rollers in this chapter are without cot. For cot dimensions see chapter 9 page 127. Top roller load: 25 dan Top roller load: 35 dan Ring spinning machines Ring spinning machines Cotton mills 1) Delivery until usingup of stock. Worsted mills Cotton mills Chapter 34 Chapter 35

34 Texparts Top rollers series LP 1015 Texparts Top rollers series LP 1016, 1017 Application Types Gauge Dimension Ref.no. Tw in mm in mm Y Types Gauge Dimension Ref.no. Tw in mm in mm Y E Application Top roller for use as front and rear top roller. Cotton roving frames with PK 5000, PK 1500, PK 1600 weighting arms. All top rollers in this chapter are without cot. For cot dimensions see chapter 9 page 126. LP ) LP ) LP LP LP All types: Saddle diameter 11 ground Colour of end cover: blue End cover: LPDE (blue) LP LP LP LP LP LP All types: Saddle diameter 11 ground Colour of end cover: blue End cover: LPDE (blue) Top roller for use as apron top roller. Cotton roving frames and worsted ring frames with weighting arms series PK 1500, PK All top rollers in this chapter are without cot. For cot dimensions see chapter 9 pages 126 and 127. Top roller load: 35 dan Top roller load: 35 dan. Ring spinning machines Cotton roving frames Ring spinning machines Cotton roving frames Cotton mills Worsted mills 1) In worsted ring spinnning machines with PK 6000 weighting arm: For use as apron top roller Worsted mills Cotton mills Chapter 36 Chapter 37

35 Texparts Top rollers series LP 302 with special shape of saddle Texparts Top rollers series LP 302 with special shape of saddle Application Types Gauge Dimension Ref.no. Tw in mm in mm Y Types Gauge Dimension Ref.no. Tw in mm in mm Y Application Top roller for use as front and rear top roller for Rieter draft systems in cotton ring spinning machines. LP LP LP LP LP LP LP LP Top roller for use as front and rear top roller as well as apron top roller with cot for Rieter draft systems in cotton ring spinning machines. All top rollers in this chapter are without cot. All top rollers in this chapter are without cot. All types: Colour of end cover: blue End cover: LPDE (blue) Top roller load: 25 dan. Top roller load: 25 dan. Ring spinning machines Ring spinning machines Cotton mills Cotton mills Chapter 38 Chapter 39

36 Accotex Cots for Short Staple Ring Spinning Accotex Cots for Short Staple Ring Spinning Carpet Spinning Roving Cots Applications Fibre Product Colour Shore A Hardness 100% Cotton, Apron roller Blends, ME480 black 80 Synthetics General purpose front and rear roller cot 100% Cotton, Blends, Synthetics J490 grey 83 Spinning Cots Applications Fibre Product Colour Shore A Hardness Front roller cot for wet Synthetics ME560 brown 60 spinning Front roller cot for fine counts Ne 30 and above Front roller cot for high quality in medium and fine counts Front roller cot for high quality in medium and fine counts 100% Cotton J463 lavender % Cotton, Blends, PES 100% Cotton, Blends, Synthetics J466 yellow 66 J470 green 70 Example Example Spinning Cots Applications Fibre Product Colour Shore A Hardness Front and rear top roller cot for high yarn quality. Coarse to medium counts Apron roller General purpose front and rear roller cot 100% Cotton, Blends, Synthetics 100% Cotton, Blends, Synthetics 100% Cotton, Blends, Synthetics J476 blue 73 ME.480 black 80 J490 grey 83 Carpet Spinning Cots Applications Fibre Product Colour Shore A Hardness Improved resistance to wear General purpose front and rear roller cot Nylon, Polyester Chapter 310 Chapter 311 J490S reddish brown 72 All fibres J490 grey 83 Example Example

37 Accotex Cots for Long Staple Ring Spinning Accotex Cots for Long Staple Ring Spinning Preparation and Roving Cots Applications Fibre Product Colour Shore A Hardness Apron roller Wool, Synthetics, ME480 black 80 Blends General purpose front and rear roller cot Wool, Synthetics, Blends J490 grey 83 Finisseur Cots Applications Fibre Product Colour Shore A Hardness General purpose front and rear roller cot Wool J470 green 70 for superior quality General purpose front and rear roller cot Wool, Synthetics, Blends J490 grey 83 Spinning Balloon Cots Applications Fibre Product Colour Wall Thickness Thickness according to fibre and yarn count Wool, Synthetics, Blends NO780B grey 1.7, 2.0, 2.2, 2.5 Example Example Example Spinning Cots Applications Fibre Product Colour Shore A Hardness General purpose front roller cot for highest quality 100% Wool J463 lavender 63 for counts Ne 40 and above General purpose front roller cot for fine to medium counts General purpose front and rear roller cot 100% Wool J470 green 70 Wool, Synthetics, Blends J490 grey 83 Example Clearer Covers Applications Fibre Product Colour Example Drawing and roving Spinning and roving 100% Cotton, Synthetics, Blends, Wool 100% Cotton, Synthetics, Blends, Wool NO780P NK770 grey green Chapter 312 Chapter 313

38 Texparts Lubricating equipment and accessories Grease guns Application For lubricating small numbers of top rollers. For top roller types LP 1002 LP 1014, LP 1015 LP 1016, LP 1017 Item Types Ref.no. As regards lubrication of bottom roller bearings see chapter 4 page 10. Grease guns (without nozzle) Size 2 Contents 120 cm Size 3 Contents 340 cm Nozzle (to be screwed on grease gun) Ref.no. : For lubrication of top rollers from Texparts, the nozzle , which must be ordered separately, has to be screwed on the grease gun Cotton mills Worsted mills Chapter 314

39 Texparts Products for Spinning with Ring and Traveller 4 Bottom roller bearings Chapter 41

40 Texparts Bottom roller bearings UL locating cap with side lugs Application For bottom rollers of draft systems of Ring spinning machines and Roving frames. Types for roller Dimensions Ref.no. stand in mm width in mm d D 1) D 1 UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL ) L L 1 L 3 Load rating Weight dan kg dyn. C Standard lubricating nipple Standard lubricating nipple UL UL Locating cap Ring spinning machines Roving frames Cotton mills Worsted mills 1) D 1 = Flange diameter of inner ring. 2) Delivery until usingup of stock. Chapter 42 Chapter 43

41 Texparts Bottom roller bearings UL with locating cap with central nose Application Types Dimensions Ref.no. in mm d D K Load rating Weight dan kg 5) D 1 L L 1 N dyn.c Remarks For bottom rollers of draft systems of Ring spinning machines and roving frames. UL UL ) UL ) UL ) UL UL ) UL UL UL ) UL UL UL ) ) Different tolerances of bore diameter. 2) Funnel lubricating nipple. 3) Ex works without lubricant. With safety bow. 4) Special locating cap. 5) D 1 = flange diameter of inner ring. Safety bow 3) Funnel lubricating nipple 0 Bore tolerance for pressfit d 0.01 Bore tolerance for slide fit d Ring spinning machines Roving frames Cotton mills Worsted mills Locating cap UL ) UL ) UL ) Chapter 44 Chapter 45

42 Texparts Bottom roller bearings UL with locating clip UCL with side lugs Application Types Dimensions Ref.no. in mm d D 1) D 1 Load rating Weight Remarks dan kg L L 1 K dyn. C For bottom rollers of draft systems of Ring spinning machines and Roving frames. For the application of bottom roller bearings with side lugs, the standard types with locating cap (see chapter 4 page 2) should be used if bearing dimensions are identical. UL UL UL UL UL UL Locating clip Ref.no. for roller stand width mm L 3 UCL UCL UCL UCL UCL Standard lubricating nipple Diecasting cap One locating clip to be used with each bottom roller bearing. Size L 3 of clip depends on width of roller stand. If bottom rollers are ordered, the locating clip according to the required stand width must be ordered separately. UCL Ring spinning machines Roving frames Cotton mills Worsted mills 1) D 1 = flange diameter of inner ring. Locating clip UCL Chapter 46 Chapter 47

43 Texparts Bottom roller bearings UL Special designs Application Types Ref.no. Dimensions in mm 1) 2) d D D 1 d 1 Load rating Weight Remarks dan kg L L 1 N dyn. C For bottom rollers of Ring spinning machines and draw frames. UL UL UL Delivery until using up of stock Washer Funnel lubricating nipple Locating cap Standard lubricating nipple UL UL Ring spinning machines Draw frames Cotton mills 1) D 1 = collar diameter of inner ring. 2) d 1 = Inside diameter of the needle complement. UL Chapter 48 Chapter 49

44 Texparts Lubricating equipment and Accessories for bottom rollers, Contact roll assemblies and Tension pulleys Application For lubricating all types of Texparts bottom roller bearings, for lubricating contact roll assemblies and tension pulleys. As regards lubrication of top rollers see chapter 9 page 15. All nozzles mentioned are not included in the standard supply of the grease guns and have to be ordered as separate item. Item Types Nozzle Ref.no. Ref.no. Grease guns Size 2 Contents 120 cm Size 3 Contents 340 cm For bottom roller bearings UL with Texparts standard lubricating nozzle UL with funnel lubricating nozzle For contact roll assemblies AR ) AR ) AR ) AR ) AR ) AR ) AR ) For tension pulleys SR SR SR SR SR ) Cotton mills Worsted mills 1) Lubrication from top 2) Lubrication from front Chapter 410

45 Texparts Products for Spinning with Ring and Traveller 5 Weighting arms with equipment and draft system data Top apron cradles Accotex aprons for short and long staple ring spinning Condensers Distance clips Setting tools Pneumatic accessories Chapter 51

46 Texparts Weighting arms PK 3025, PK 3035 Pneumatic load principle Application Ring frame 3rollerdouble apron draft system PK With top apron cradle OH 2022 for cotton fibres, synthetics up to 45 mm, and corresponding blends. With cradle OH 2042 for very long cotton fibres and synthetics of poor draft properties up to 54 mm. With the cradle OH 1225 for synthetics up to approx. 60 mm. PK as well as PK , specially for longer fibre ranges. See as well chapter 9, page 18. Types PK ) Ref.no. PK )3) Load on top roller [dan] Operating Front 1 Middle 2 Rear 3 pressure [bar] bar standard application range bar extended applica bar tion range* *) The possibility to utilize the "extended application range" has to be discussed with OEM. Top roller for PK 3025 Ø mm 2) : Front 1 Middle 2 Rear Top roller for PK 3035 Ø mm 2) : Front 1 Middle 2 Rear Front clearer roller Front clearer roller Gauge TW holder Ref.No. in mm Ref.No for Tw = 68.4 and for Tw = 82.5 Ring frames 1) Pneumatic loading; air pressure required. 2) Dia. values refer to newly covered top rollers. 3) In the case of PK 3035 the middle guide element is 3.5 mm longer than on the PK 3025 (middle guide element Ref.No ) 4) Air pressure is limited to a maximum of 3 bar. Cotton mills PK Dimensions are shown in mm PK Chapter 52 Chapter 53

47 Texparts Weighting arms PK 3000 Equipment and draft system data Cotton ring frames Equipment for weighting arms PK and PK (Equipment is not included in delivery volume of weighting arm) Draft system setting Gauge Tw in mm Top apron cradle OH Apron Top roller 1) (without cot) Ref.No. Front and rear top roller: 68.4 LP /3 75 LP / LP /3 90 LP /3 Top apron cradle, apron and apron top roller; (LP 1003 with special sleeve as standard): 68.4 OH (OH short) PR LP LP OH (OH medium) PR OH ) (OH long) PR OH (OH short) PR LP LP OH (OH medium) PR OH (OH short) PR LP LP Top apron cradle, apron and apron top roller; apron top roller LP 1002 with cot or LP 1003 with special sleeve: 75 OH ) (OH long) PR LP LP OH ) (OH long) PR LP LP ) Ref.Nos. mentioned are for top rollers without cots Cot quality according to customers' request. 2) Available on request. 3) Position in weighting arm: 1 = Front 2 = Middle 3 = Rear (see fig. on next page) Position in weighting arm 3) PK Draft field settings and max. fibre length PK Weighting arm Top apron Field distances in mm Max. fibre PK cradle HF VF VF GF mm length OH min. usual 4) max. mm PK 3025 OH ) OH ) OH ) PK 3035 OH ) OH ) OH ) Clips For OH 2022 OLC yellow OLC lilac OLC white For OH 2042 OLC red OLC yellow OLC white For OH 1225 OLC yellow OLC white OLC grey Bottom roller PK 3025 Front I PK 3035 Front I diameter Middle II Middle II in mm: 5) Rear III Rear III Remarks 4) The distance VF depends on the fibre to be spun, length of fibre and roving twist. 5) Diameters shown for bottom rollers are mere reference values. Chapter 54 Chapter 55

48 Texparts Weighting arms PK 2130, PK 2135 Application Ring frame 3rollerdouble apron draft system PK With top apron cradle OH 2022 for cotton fibres, synthetics up to 45 mm, and corresponding blends. With cradle OH 2042 for very long cotton fibres and synthetics of poor draft properties up to 54 mm. Blends of those fibres. With the cradle OH 122 for synthetics up to approx. 60 mm. PK as well as PK , specially for longer fibre ranges. See as well chapter 9, page 29. Position weighting elements Front Clearer Roller 3) Ref. no Loads in dan Gauge Tw in mm Top roller Ø mm 1) Clearer roller holders face of arm Ref. No. PK Front 1 6 2) PFE Middle Rear PK Front 1 6 2) PFE Middle Rear Ring frames Cotton mills 1) Diameter values refer to newly covered top rollers. 2) Partial load 3) Colour of clearer roller: blue with grey flocking PK PK Dimensions are shown in mm. Chapter 56 Chapter 57

49 Texparts Weighting arms PK 2130, PK 2135 Equipment and draft system data Cotton ring frames Equipment for weighting arms PK and PK (Equipment is not included in delivery volume of weighting arm) Draft system setting Gauge Tw in mm Top apron cradle OH Apron Top roller 1) (without cot) Ref.No. Front and rear top roller: 68.4 LP /3 75 LP / LP /3 90 LP /3 Top apron cradle, apron and apron top roller; (LP 1003 with special sleeve as standard): 68.4 OH (OH short) PR OH (OH medium) PR LP LP OH (OH long) PR OH (OH short) PR LP OH (OH medium) PR LP OH (OH short) PR LP LP Position in weighting arm 2) 2 PK Draft field settings and max. fibre length PK Weighting arm Top apron Field distances in mm Max. fibre PK cradle HF VF VF GF mm length OH min. usual 3) max. mm PK OH ) OH ) OH ) PK OH ) OH ) OH ) Clips For OH 2022 OLC yellow OLC lilac OLC white For OH 2042 OLC red OLC yellow OLC white For OH 122 OLC yellow OLC white OLC grey 1) Ref. Nos. mentioned are for top rollers without cots. Bottom roller PK 2130 Front I PK 2135 Front I Cot quality according to customers' request. diameter Middle II Middle II ) Position in weighting arm: 1 = Front in mm: 4) Rear III Rear III (see fig. on next page) 2 = Middle Remarks 3 = Rear 3) The distance VF depends on the fibre to be spun, length of fibre and roving twist. 4) Diameters shown for bottom rollers are mere reference values Chapter 58 Chapter 59

50 Texparts Weighting arms PK 2155, PK 2165 Application Ring frame 3roller double apron draft system PK With top apron cradle OH 2022 for cottons, synthetics up to approx. 45 mm. Blends of both types. With cradle OH 2042 for very long cotton fibres and synthetics of about 54 mm of poor draft properties. Blends of both types. With cradle OH 122 for synthetics up to approx. 60 mm. PK as well as PK , specially for longer fibre range. See as well chapter 9, page 29. Position weighting elements Loads in dan Top roller Ø mm 1) Clearer roller holders face of arm Ref. No. PK Front 1 6 2) PFE Middle , Rear PK Front 1 6 2) PFE Middle , Rear Front Clearer Roller 3) Ref. no Gauge Tw in mm Ring frames Cotton mills 1) Dia. values refer to newly covered top rollers. 2) Partial load 3) Colour of clearer roller: blue with grey flocking PK Dimensions are shown in mm. PK Chapter 510 Chapter 511