Range Road RR Series Semi-Automatic Firewood Processor. Crated Unit Assembly Manual

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1 Range Road RR Series Semi-Automatic Firewood Processor Crated Unit Assembly Manual 1

2 1) Undo 8-18mm x 19mm Nuts and bolts, 2 on each leg of top frame 2) Lift top of Metal crate off and move out of work area. 3) Remove Shrinkwrap. 2

3 4) Unwrap Wheels. (2) a) Remove bag containing Bearing, washer, nut, cotter key and cap, place on workbench, set unwrapped wheels out of the way. 5) Unwrap the following, place on workbench a) sawdust chute b) sawbar engagement arm c) toolbox d) fenders (2) e) bar oil container, do not misplace the loose hose 3

4 f) towbar jack 6) Cut tiewrap holding safety covers together 7) Unwrap the following, place on workbench a) small safety cover b) large safety cover c) splitter bar height adjusters and lever. (3 pieces) d) chain engagement/speed lever 4

5 8) Cut tiewraps holding components at base of processor 9) Remove and unwrap the following, place out of way a) log roller arm b) axle c) tripod leg d) towbar 10) Lift processor off crate with forklift or crane, make sure that straps will not catch anything on unit when tightened and that unit will be balanced. Lift high enough to be able to install Axle, Wheels and Tripod 11) Remove lower crate from work area 12) Install Tripod leg at front of processor 5

6 13) Loosen Axle retention Bolts and lock nuts (18mm x 18mm) 14) Slide Axle through tube, make sure the bolt holes face upwards, the inner bolt hole on the battery side should be approx. 3 from tube, tighten bolt to 75 ft. lb., tighten lock nut, repeat on opposite side 15) Grease wheel bearings 16) Install Wheel on axle a) Install Bearing, then washer 6

7 b) Screw on Castle Nut make sure to line threads up 17) Tighten castle nut until nut is snug and wheel is hard to turn, then back the nut off ¼ turn until cotter pin hole lines up. 18) Insert cotter pin and bend 19) Install hub cap, use a rubber mallet to press into place 20) Grease wheel hub generously through grease zerk on back of hub Repeat on opposite side 21) Lower unit to floor 7

8 22) Install sawdust chute 10mm Nut x Phillips Screw 22) Cut tiewrap on sawbar so it can move freely 23) Hook sawbar return spring into slot 24) Connect hydraulic hose to saw motor, make sure hose is routed cleanly and not rubbing, connect hoses marked A and B to the ports marked A and B. 2 8

9 5) Remove 10mm bolt and nut from holder above trough, keep plastic tube as well 26) Remove and keep cotter pin from large safety cage round bar 27) Put large safety cage cover into place, slide through hole in processor drop the other end into the u clamp that you removed the 10mm bolt from 28) Re-install cotter pin 9

10 29) Re-install 10mm Bolt, tubing and nut, snug up nut, do not tighten 30) Remove 3 13mm Bolts and nuts for chain safety cover 31) Remove 2 10mm Bolts and nuts for front safety cover, save plastic tubing 32) Remove 13mm nut from bar oil container 10

11 33) Mount bar oil container to chain safety cover, tighten 13mm nut 34) Set chain safety cover on processor, tail of cover sits inside sawdust collector 35) Tighten 13mm bolts, pull cover towards safety cage as you tighten so that the next cover will have clearance, make sure that covers is lifted high enough that Chainsaw has clearance when in the up position 36) Set small safety cage in place, re-install 10mm bolts nuts and tubing 11

12 37) Remove nut from bar lube fitting, insert hose over barb and snug up fitting (14mm) 38) Route hose through hole in cover to bar oil tank, remove nut, insert hose over barb and snug up fitting (14mm) 39) Remove 3-16mm bolts from saw motor swivel mount 40) Put pull bar arm in place and tighten the 3 16mm bolts 41) Put saw engagement plate in place using 18mm bolt and 19mm nuts (2) 12

13 Saw Chain Engagement and Speed Plate The Saw Chain and engagement paddle is used to control when the chain starts to spin and also the speed that it spins. When the 2 bolts are loosened the paddle moves freely up, down and side to side. Fig. 1 shows the paddle adjusted to engage the plunger as soon the handle is moved down, this saw blade is engaged as soon as the plunger is depressed. Fig. 2 shows the paddle engaging the change at full speed, the further in the plunger is pushed the faster the saw blade will turn. 42) Open tool box 43) Remove roller travel mount and bolt to processor, 2 13mm bolts and nuts 13

14 44) Mount toolbox, 2 13mm bolts and nuts 45) Undo 10mm bolt and nut on back of large safety cage, put bolt through loop in safety wire and put the nut back on loosely, this should be adjusted so when the cover opens the manual engagement lever moves to the down position putting the hydraulic in neutral. If this cable is to tight you will not be able to pull the Saw Bar Handle all the way through the log and the manual engagement handle may not be able to be pushed down to engage the ram, if it is too loose it will not pull the hydraulics into neutral when the cover is opened. 46) Mount splitter height adjustment plate, 2 18mm bolts x 19mm nuts, do not tighten in place yet 47)Mount handle to splitter adjustment bar, tighten only until lock nut grabs 14

15 48) Thread handle through adjustment plate and slide the bottom shaft into tube at base of unit, force through and put safety put through hole 49) Pull lever to highest position, make sure that the pin the splitter wedge sits on is against the base of splitter, tighten plate adjustment bolts 50) Install splitter bar 51) Mount fenders using the 2 long 13mm bolts and nuts supplied with each fender, make sure that if the fender has signal light mounting holes they face to the rear, repeat on opposite side 15

16 52) Remove cotter pin from fixed position roller shaft on log roll arm, rollers are not marked so you may have to trial fit to see which roller is in the fixed position 53) Set log roller arm in position at front of processor, line up holes and re-insert pin through processor mount, log roller arm and roller, re-install cotter pin 54) Fold log roller arm into travel position and make sure travel safety pin slides into place, adjust mount position if necessary 55) Remove 16mm bolt x 17mm nut from drawbar 56) Slide drawbar into tube on front of processor, Re-install and tighten 16mm bolt x 17mm nut, loosen 18mm nuts on 2 retainer bolts, tighten bolts against drawbar, then re-tighten nuts to lock into position 16

17 57) Remove 16mm bolts x 17mm nuts from drawbar, install jack and tighten bolts 58) Tighten bolts on drawbar coupler 59) Remove battery, remove Styrofoam spacer beneath battery and discard, If battery is not prefilled - remove battery caps, fill battery with battery acid to levels shown on battery, replace battery caps, re-install battery 60) remove 10mm nut, lockwasher and flatwasher from starter solenoid 17

18 61) Install loop from red wire onto stud of solenoid and re-install washer and nut, do not overtighten nut 62) Remove 13mm bolt from hydraulic pump mount, put ring from black wire on bolt and re-install 63) Open conveyor box, remove shrinkwrap from conveyor, box includes Conveyor Top Section Belt Lower Section, includes Hydraulic pump 18

19 Hopper Top Roller 64) lay lower conveyor section in position at end of processor, remove all bolts from Hopper 65) Place conveyor belt around lower drive roller, make sure cleats are facing the right direction 66) Put Hopper in Place 19

20 67) Install 8 Allan Head Bolts and nuts, Tighten 68) Pull leg out of holders and re-intall in top tube only, place lower conveyor in place and install 2 mount bolts, do not tighten, conveyor must swivel 69) Unscrew top roller tensioner 70) Put Conveyor top section in place 20

21 71) Install 2 allan head bolts, do not tighten as this must swivel, tighten latch at joint 72) Slide top roller into place and pull belt into position 73) Install lower side extensions, lower end mounts with an allan head bolt x17mm nut, bolt on motor side is also used to secure chain for leg Upper end is secured with 13mm Bolts, spacers and nuts, the travel cable is also installed with theses bolts 21

22 75) Hook up hydraulic hoses, one from processor to conveyor, 1 from conveyor to processor using quick connects 76) When conveyor is in travel position unhook hydraulic hoses from conveyor and loopback (processor hose to processor quick connect, conveyor hose to conveyor disconnect 77) Check engine oil, top up or fill as necessary 78) Add bar oil 79) Add 20L aw32 hydraulic oil 80) Install NGK BPR6ES (or Equivalent) Spark Plug 81) Check all bolts, hoses and fittings, including engine mount bolts to make sure nothing is loose 82) Add fuel to engine fuel tank, do not fill above red level marker in tank neck, the tank vents through the cap, if fuel is above this line engine will not run very well and will stall 22

23 83) While supporting conveyor pull out safety pins and slowly lower unit, adjust leg until conveyor is at desired height, attach safety chain to catch at bottom of leg 84) Unfold conveyor so that it is full length, pull pin and engage locking clasp between upper and lower conveyor, re-insert pin 85) Remove travel cable from operator side of conveyor, let it hang out of the way on opposite side 86) Turn adjusting bolt until conveyor is snug, if belt is too loose drive pulley will spin without turning belt, if it is too tight a jammed piece of wood could tear belt 23

24 87) Grease conveyor bearings, 2 at top of conveyor, 1 at bottom 88) Make sure that manual ram engagement bar is in up position, Start engine and let idle until engine and hydraulic oil are at operating temperature 89) While engine is warming up, adjust conveyor belt to run in center of upper and lower pulleys, upper puller has bolts on either side for adjustment Lower puller only has adjustment bolts on side opposite of drive motor 90) When unit is up to operating temperature operate saw and ram multiple times to make sure the are adjusted and working properly 91) Shut unit off 92) Check all nuts, bolts, hose and fittings one more time, check for leaks 93) Tighten and Loctite the 4 Engine to Frame mount Bolts 24

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