HOBBING MACHINE TYPE ZFWZ 8000x40

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1 Inventory number 416/635 Year of production 1973 Serial number 7160 HOBBING MACHINE TYPE ZFWZ 8000x40 Application The machine is provided for milling cylindrical, helical and helix cogwheels. The tooth strip can be made by hobbing method using a hobbing cutter. Worm gear is milled using tangential technique by conical hobbing cutter or using in-feed hobbing by cylindrical cutter. There is an option to indent herringbone and internal teeth Herringbone and internal tooth demand additional device, which is appointed to our machine tool. The machine tool is also used to drilling and boring hobbing holes. Cogwheel class Class 9 Perimeter pitch precision ± 0.2 mm Angular division precision 0.1 Characteristic data Max. diameter of detail using overlaid table Min. Detail diameter Max. tooth width according to Ø 400 mm cutter with respect to straight mash of indented tooth strip Max. distance between the table centre and the spindle Max. tooth indenting width (B) Ø 8000 mm Ø 40 mm 4500 mm Table 1 Module [mm] Min. cutter diameter [mm] Max. diameter of machined ring using the machine table [mm] Cutter axle angle [ ] Max. detail width with respect to bed milling Max. tooth width with respect Ø mm hob cutter: for details to Ø 5000 mm: Slanted tooth strip mm

2 For details to above Ø 5000 mm Ø 6300 mm: Slanted tooth strip 15 For details above Ø 6300 mm 8000 mm (with overlaid table): Slanted tooth strip 15 Max. Indented Module with respect to hob cutting: Details to Ø 4000 mm with respect to full milling capacity 36 Details to Ø 6300 mm with respect to reduced milling capacity 36 Details to Ø 8000 mm with respect to reduced milling capacity 24 Max. Indenting module with respect to ball nose or blade indenting: By means of blade cutters for outer tooth strip 40 By means of ball nose cutter for outer tooth strip 75 By means of ball nose cutter for inner tooth strip 50 Cutters milling spindle Max cutter diameter Ø 400 mm Max cutter length 500 mm Max cutter length 600 mm Milling spindle adjustment function 600 mm Cone for Milling arbour 100 metrical Milling slide Max tilt 195 Milling arbour diameter Ø 60; Ø 80; Ø 100 Mounting table Diameter Ø 4000 mm Internal table opening Ø 800 mm Opening depth Max load 100 t Number of tee slots 16 Slots type DIN650 42H7 Number of pitch circle teeth 345 Max table rolling speed 0.5 rpm

3 Feeds and revolution speed Number of spindle revolution 24 Revolution range (1.25 increment) for regular milling slide and worm gear milling 9 63 rpm slide (9; 10; 11.2; 12.5; 18; 20; 22.4; 25; 14; 16; 18; 20; 28; 31.2; 35.5; 40; 22.4; 25; 28; 31.5; 50; 56; 63 rpm) Revolution range for rough milling by means of the blade cutter rpm (4.5; 5; 5.6; 6.3; 9; 10; 11.4; 12,5; 7; 8; 9; 10; 14; 16; 18; 20; 11.2; 12.5; 14; 16; 22.4; 25; 28; 31.5 rpm) Revolution range for the ball nose milling machine for internal tooth strip rpm (28; 31.5; 35.5; 40; 112; 125; 140; 160; 45; 30; 56; 63; 180; 200; 224; 250; 71; 80; 90; 100; 280; 315; 355; 400 rpm) Revolution range for ball nose milling machine for outer tooth strip for 75 module Number of milling slide feeds 16 Milling slide feeds range (1.25 increment) mm/rev Number of milling slide feeds 16 Milling slide axial feeds range (1.25 increment) mm/rev rpm (18; 20; 24.5; 25; 71; 80; 90; 100; 28; 31.5; 35.5; 40; 112; 125; 140; 160; 45; 50; 56; 63; 180; 200; 224; 240 rpm) Range of the radial feed mm/rev Range of the tangential feed mm/rev Range of axial feed for ball nose and blade cutters mm/rev Additional equipment

4 Additional table Diameter Height Opening Vertical distance between table surface and centre of the mill Vertical distance between table centre and centre of the mill Ø 5000 mm 525 mm Ø 710 mm mm mm Milling slide for worm gear processing by the tangential technique The worm gear slide in contrast to regular slide has much greater feed. What is more it is equipped in indexing attachment for multi-start teeth using single-tooth cutters Max. detail diameter Min. detail diameter Max. cutter diameter Max. Tangential milling slider shift 40 mm Ø 8000 mm Ø Ø 400 mm 900 mm cut. Milling tool for milling external teeth by the ball nose cutter. By using the reversion device herringbone teeth can be 75 mm Max. outer diameter Ø Max. outer diameter Table 1 Max. spiral angle 30 Max. tooth width Table 1 Milling tool for milling internal teeth by the ball nose cutter. 50 mm Max. detail internal diameter 5000 mm Min. detail internal diameter 2800 mm Max. spiral angle 30 Max. tooth width 300 mm Milling slide for milling external teeth by blade cutter The slide for rough milling to mill large pitch tooth strip by single pitch method using the blade cutter 45 mm Max. detail diameter Table 1 Min. detail diameter Ø Max. tooth width Table 1 Max. spiral angle 25 Cutter diameter mm

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