FAG Hydraulic nuts. Technical Product Information
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1 FAG Hydraulic nuts Technical Product Information
2 Contents Application 2 Design 2 Design variants 3 Pressure generators, connectors 4 Dimension tables for FAG hydraulic nuts (metric) 6 Dimension tables for FAG hydraulic nuts inch thread 12 Dimension tables for FAG hydraulic nuts reinforced design 14 Securing against rotation 16 Mounting of rolling bearings using hydraulic nuts 17 Reduction in radial internal clearance of FAG spherical roller bearings with tapered bore 19 Reduction in radial internal clearance of FAG cylindrical roller bearings with tapered bore 20 Drive-up gauge for hydraulic nuts 21 Mounting Manager as an aid in mounting of bearings 22 General mounting aids for the hydraulic process 23
3 Application Design Application FAG hydraulic nuts HYD.NUT are used to press parts with a tapered bore onto their tapered seats. Presses are mainly used if the drive-up forces required cannot be applied using other devices, e.g. shaft nuts or pressure screws. They are mainly used for: mounting of bearings with a tapered bore. The rolling bearings can be seated directly on a tapered shaft, on an adapter sleeve or an extraction sleeve. If the bearing is located using an extraction sleeve or an adapter sleeve, the hydraulic nut can also be used for dismantling. mounting of couplings, gears, impellers, ships propellers etc. Design FAG hydraulic nuts comprise a press ring and an annular piston, Figure 1. The piston is hydraulically operated. The pressure chamber is sealed by two soft PVC sealing cords mounted on rings. Hydraulic nuts are designed for a maximum oil pressure of 800 bar. The stroke is designed such that the rolling bearings or other components with a tapered bore can be mounted in a single operation. The bore d 2 of the press ring is available with a metric fine thread, a trapezoidal thread or an inch thread. A suitable FAG hydraulic nut is thus available for all common sleeve and shaft threads. For higher drive-up forces, FAG also supplies hydraulic nuts with a smooth bore (the reinforced design). FAG hydraulic nuts have oil connectors with a G. thread. In designs with a thread, there are two connectors on the end face and one on the circumferential face. The second connector on the end face allows the use of a dial gauge (page 21). In the reinforced design, both connectors are on the circumferential face. Hydraulic nuts with a thread have holes to make handling easier. As the size increases, so does the number of these holes, as per the table in Figure 2. Larger hydraulic nuts also have threaded holes for eye bolts to allow easier transport. 30 Handling holes Oil connector G 1 / 4 d 2 Oil connector G 1 / 4 2 1: FAG hydraulic nut (threaded design)
4 Design Design variants 2: Holes in the press ring for easier handling of hydraulic nuts Thread Handling holes d 2 Quantity Diameter End face Circumferential face mm inch mm , , , , , , , Design variants FAG hydraulic nuts are available in various designs: with a metric fine thread and with a trapezoidal thread This design fits all standardised adapter and extraction sleeves with metric dimensions. Ordering designations: HYD.NUT50 to HYD.NUT200 (metric fine thread to DIN 13) and HYD.NUT205 to HYD.NUT1180 (trapezoidal thread to DIN 103) with an inch thread These hydraulic nuts comply with ABMA Standards for Bearing Mounting Accessories, Section 8, Locknuts Series N-00. Ordering designations: HYD.NUT90INCH to HYD.NUT530INCH. of reinforced design These hydraulic nuts have a smooth bore machined to H7. They were primarily developed for shipbuilding, where higher mounting forces are required and hydraulic nuts are generally mounted on a nut with a centring spigot. Ordering designations: HYD.NUT100HEAVY to HYD.NUT900HEAVY FAG supplies special designs by agreement. Replacement seals Seals are subject to wear. FAG supplies replacement seals for all hydraulic nuts (1 set is supplied with the original delivery of each HYD.NUT). Ordering examples: HYD.NUT160.SEAL. (for HYD.NUT160 or HYD.NUT160INCH) HYD.NUT600HEAVY.SEAL (for HYD.NUT600HEAVY) Drive-up gauge for hydraulic nuts: see page 21. 3
5 Pressure generators Connectors Pressure generators, connectors Hydraulic nuts are operated by oil pressure. FAG supplies a comprehensive, matched range of accessories including pressure generators and connectors. The FAG pressure generator required to operate the hydraulic nuts is shown in the scheme in Figure 3. FAG hand pump sets should preferably be used due to their ease of handling, large oil volume and suitability for universal use. 3: Allocation of FAG pressure generators to FAG hydraulic nuts Pressure generator required Hydraulic nut Hydraulic nut, Hydraulic nut (see also TPI WL 80-50) (standard) reinforced with inch thread design PUMP1000.0,7L ( DIGI) PUMP1000.4L ( DIGI) HYD.NUT50 HYD.NUT100HEAVY HYD.NUT90INCH HYD.NUT395 HYD.NUT300HEAVY HYD.NUT380INCH HYD.NUT400 HYD.NUT325HEAVY HYD.NUT400INCH HYD.NUT800 HYD.NUT525HEAVY HYD.NUT530INCH PUMP1000.8L ( DIGI) HYD.NUT HYD.NUT1120 HYD.NUT550HEAVY... HYD.NUT675HEAVY AGGREGATE.E700 HYD.NUT1180 HYD.NUT700HEAVY (electrically operated) 4 4: FAG hand pump set for connection to hydraulic nuts up to HYD.NUT395 (example)
6 Pressure generators Connectors FAG hand pump set PUMP1000.4L comprising 1) Hand pump with 4 litre oil container/1000 bar 2) Manometer, bar 3) High pressure hose, 2 m long 4) Coupling sleeve 5) Coupling nipple (connector G.) Connection on circumferential face Connection on end face 5: Connection of a hand pump set to a hydraulic nut up to HYD.NUT800 (example) 5
7 FAG hydraulic nuts G 1 /4 D m d 2 d k D k G 1 / 4 g b 1 FAG hydraulic nuts Hydraulic nut Ordering designation Thread Dimensions Mass Drive-up force W d 2 D m b 1 D k d k g Stroke Piston surface at 800 bar mm cm 2 kg kn HYD.NUT50 M50~1, ,6 2,3 245 HYD.NUT55 M55~ ,2 2,6 250 HYD.NUT60 M60~ ,6 2,8 253 HYD.NUT65 M65~ ,5 3,1 284 HYD.NUT70 M70~ ,4 328 HYD.NUT75 M75~ ,8 3,6 359 HYD.NUT80 M80~ ,8 392 HYD.NUT85 M85~ ,3 3,9 394 HYD.NUT90 M90~ ,2 395 HYD.NUT95 M95~ ,3 416 HYD.NUT100 M100~ ,5 4,7 435 HYD.NUT105 M105~ ,6 4,7 453 HYD.NUT110 M110~ HYD.NUT115 M115~ ,8 5,2 487 HYD.NUT120 M120~ ,4 504 HYD.NUT125 M125~ ,6 520 HYD.NUT130 M130~ ,8 520 HYD.NUT135 M135~ , HYD.NUT140 M140~ ,3 552 HYD.NUT145 M145~ ,6 6, Hydraulic nuts can be secured in a manner similar to conventional nuts, see page 16. FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT115): HYD.NUT115.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery.
8 FAG hydraulic nuts G 1 /4 D m d 2 d k D k G 1 / 4 g b 1 FAG hydraulic nuts Hydraulic nut Ordering designation Thread Dimensions Mass Drive-up force W d 2 D m b 1 D k d k g Stroke Piston surface at 800 bar mm cm 2 kg kn HYD.NUT150 M150~ ,3 6,8 602 HYD.NUT155 M155~ ,8 7,2 654 HYD.NUT160 M160~ , HYD.NUT165 M165~ ,3 8,2 739 HYD.NUT170 M170~ ,7 8,6 758 HYD.NUT180 M180~ ,1 824 HYD.NUT190 M190~ ,5 928 HYD.NUT200 M200~ , HYD.NUT205 Tr205~ ,2 12, HYD.NUT210 Tr210~ , HYD.NUT215 Tr215~ ,7 13, HYD.NUT220 Tr220~ ,2 13, HYD.NUT225 Tr225~ HYD.NUT230 Tr230~ , HYD.NUT235 Tr235~ ,7 15, HYD.NUT240 Tr240~ ,3 16, HYD.NUT250 Tr250~ , HYD.NUT260 Tr260~ HYD.NUT270 Tr270~ , HYD.NUT275 Tr275~ , HYD.NUT280 Tr280~ ,7 22, HYD.NUT290 Tr290~ ,3 23, HYD.NUT295 Tr295~ Hydraulic nuts can be secured in a manner similar to conventional nuts, see page 16. FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT260): HYD.NUT260.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery. 7
9 FAG hydraulic nuts G 1 /4 D m d 2 d k D k G 1 / 4 g b 1 FAG hydraulic nuts Hydraulic nut Ordering designation Thread Dimensions Mass Drive-up force W d 2 D m b 1 D k d k g Stroke Piston surface at 800 bar mm cm 2 kg kn HYD.NUT300 Tr300~ , HYD.NUT310 Tr310~ HYD.NUT315 Tr315~ ,5 27, HYD.NUT320 Tr320~ , HYD.NUT330 Tr330~ , HYD.NUT335 Tr335~ HYD.NUT340 Tr340~ , HYD.NUT345 Tr345~ , HYD.NUT350 Tr350~ HYD.NUT355 Tr355~ , HYD.NUT360 Tr360~ HYD.NUT365 Tr365~ HYD.NUT370 Tr370~ HYD.NUT375 Tr375~ HYD.NUT380 Tr380~ , HYD.NUT385 Tr385~ HYD.NUT395 Tr395~ HYD.NUT400 Tr400~ HYD.NUT410 Tr410~ HYD.NUT415 Tr415~ Hydraulic nuts can be secured in a manner similar to conventional nuts, see page 16. FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT330): HYD.NUT330.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery.
10 FAG hydraulic nuts G 1 /4 D m d 2 d k D k G 1 / 4 g b 1 FAG hydraulic nuts Hydraulic nut Ordering designation Thread Dimensions Mass Drive-up force W d 2 D m b 1 D k d k g Stroke Piston surface at 800 bar mm cm 2 kg kn HYD.NUT420 Tr420~ HYD.NUT430 Tr430~ HYD.NUT435 Tr435~ HYD.NUT440 Tr440~ HYD.NUT450 Tr450~ HYD.NUT460 Tr460~ , HYD.NUT470 Tr470~ HYD.NUT480 Tr480~ HYD.NUT490 Tr490~ HYD.NUT500 Tr500~ HYD.NUT510 Tr510~ HYD.NUT520 Tr520~ HYD.NUT530 Tr530~ HYD.NUT540 Tr540~ , HYD.NUT550 Tr550~ , HYD.NUT560 Tr560~ HYD.NUT570 Tr570~ HYD.NUT580 Tr580~ HYD.NUT590 Tr590~ HYD.NUT600 Tr600~ Hydraulic nuts can be secured in a manner similar to conventional nuts, see page 16. FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT500): HYD.NUT500.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery. 9
11 FAG hydraulic nuts G 1 /4 D m d 2 d k D k G 1 / 4 g b 1 FAG hydraulic nuts Hydraulic nut Ordering designation Thread Dimensions Mass Drive-up force W d 2 D m b 1 D k d k g Stroke Piston surface at 800 bar mm cm 2 kg kn HYD.NUT610 Tr610~ HYD.NUT625 Tr625~ HYD.NUT630 Tr630~ HYD.NUT650 Tr650~ HYD.NUT655 Tr655~ HYD.NUT670 Tr670~ HYD.NUT680 Tr680~ HYD.NUT690 Tr690~ HYD.NUT695 Tr695~ HYD.NUT710 Tr710~ HYD.NUT720 Tr720~ HYD.NUT740 Tr740~ HYD.NUT750 Tr750~ HYD.NUT760 Tr760~ HYD.NUT780 Tr780~ HYD.NUT800 Tr800~ HYD.NUT830 Tr830~ HYD.NUT850 Tr850~ HYD.NUT880 Tr880~ HYD.NUT900 Tr900~ Hydraulic nuts can be secured in a manner similar to conventional nuts, see page 16. FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT610): HYD.NUT610.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery.
12 FAG hydraulic nuts G 1 /4 D m d 2 d k D k G 1 / 4 g b 1 FAG hydraulic nuts Hydraulic nut Ordering designation Thread Dimensions Mass Drive-up force W d 2 D m b 1 D k d k g Stroke Piston surface at 800 bar mm cm 2 kg kn HYD.NUT930 Tr930~ HYD.NUT950 Tr950~ HYD.NUT1000 Tr1000~ HYD.NUT1060 Tr1060~ HYD.NUT1080 Tr1080~ HYD.NUT1120 Tr1120~ HYD.NUT1180 Tr1180~ Hydraulic nuts can be secured in a manner similar to conventional nuts, see page 16. FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT1080): HYD.NUT1080.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery. 11
13 FAG hydraulic nuts Inch thread G 1 /4 D m d 2 d k D k Thread from HYD.NUT90INCH to HYD.NUT320INCH: American National Form Threads Class 3 Thread from HYD.NUT340INCH to HYD.NUT530INCH: Acme General Purpose Threads Class 3G G 1 / 4 b 1 g FAG hydraulic nuts, inch thread Hydraulic nut Thread Dimensions Mass W d 2 Flank diameter Number D m b 1 D k d k g Stroke of turns Ordering Piston surface designation mm inch mm inch per inch mm cm 2 kg kn Drive-up force at 800 bar HYD.NUT90INCH 89,586 3,527 88,212 3, ,2 395 HYD.NUT95INCH 94,742 3,730 93,368 3, ,3 416 HYD.NUT100INCH 99,517 3,918 98,143 3, ,7 435 HYD.NUT105INCH 104,699 4, ,325 4, ,7 455 HYD.NUT110INCH 109,855 4, ,481 4, HYD.NUT120INCH 119,786 4, ,412 4, ,4 504 HYD.NUT130INCH 129,692 5, ,318 5, ,8 520 HYD.NUT140INCH 139,624 5, ,25 5, ,3 552 HYD.NUT150INCH 149,555 5, ,181 5, ,3 6,8 602 HYD.NUT160INCH 159,614 6, ,551 6, , HYD.NUT170INCH 169,139 6, ,067 6, ,7 8,6 758 HYD.NUT180INCH 179,476 7, ,414 6, ,1 824 HYD.NUT190INCH 189,789 7, ,726 7, ,5 928 HYD.NUT200INCH 199,314 7, ,251 7, , HYD.NUT220INCH 219,151 8, ,089 8, ,2 13, HYD.NUT240INCH 239,827 9, ,076 9, ,3 16, HYD.NUT260INCH 258,877 10, ,126 10, HYD.NUT280INCH 279,502 11, ,751 10, ,7 22, Hydraulic nuts can be secured in a manner similar to conventional nuts, see page 16. FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT160INCH): HYD.NUT160.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery.
14 FAG hydraulic nuts Inch thread G 1 /4 D m d 2 d k D k Thread from HYD.NUT90INCH to HYD.NUT320INCH: American National Form Threads Class 3 Thread from HYD.NUT340INCH to HYD.NUT530INCH: Acme General Purpose Threads Class 3G G 1 / 4 b 1 g FAG hydraulic nuts, inch thread Hydraulic nut Thread Dimensions Mass W d 2 Flank diameter Number D m b 1 D k d k g Stroke of turns Ordering Piston surface designation mm inch mm inch per inch mm cm 2 kg kn Drive-up force at 800 bar HYD.NUT300INCH 299,339 11, ,588 11, , HYD.NUT320INCH 319,075 12, ,324 12, , HYD.NUT340INCH 338,811 13, ,763 13, , HYD.NUT360INCH 359,918 14, ,87 14, HYD.NUT380INCH 379,908 14, ,86 14, , HYD.NUT400INCH 399,923 15, ,875 15, HYD.NUT420INCH 419,913 16, ,865 16, HYD.NUT440INCH 439,903 17, ,855 17, HYD.NUT460INCH 459,918 18, ,87 17, , HYD.NUT480INCH 479,908 18, ,86 18, HYD.NUT500INCH 499,923 19, ,875 19, HYD.NUT530INCH 530,022 20, ,339 20, Hydraulic nuts can be secured in a manner similar to conventional nuts, see page 16. FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT360INCH): HYD.NUT360.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery. 13
15 FAG hydraulic nuts Reinforced design G 1 /4 b 1 D m d 2 d k D k FAG hydraulic nuts, reinforced design Hydraulic nut Ordering designation Dimensions Mass Drive-up force W d H7 2 D m b 1 D k d k Stroke Piston surface at 800 bar mm cm 2 kg kn HYD.NUT100HEAVY , HYD.NUT125HEAVY , HYD.NUT150HEAVY , HYD.NUT175HEAVY HYD.NUT200HEAVY HYD.NUT225HEAVY HYD.NUT250HEAVY HYD.NUT275HEAVY HYD.NUT300HEAVY HYD.NUT325HEAVY HYD.NUT350HEAVY HYD.NUT375HEAVY HYD.NUT400HEAVY HYD.NUT425HEAVY HYD.NUT450HEAVY HYD.NUT475HEAVY HYD.NUT500HEAVY HYD.NUT525HEAVY HYD.NUT550HEAVY HYD.NUT575HEAVY FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT100HEAVY): HYD.NUT100HEAVY.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery.
16 FAG hydraulic nuts Reinforced design G 1 /4 b 1 D m d 2 d k D k FAG hydraulic nuts, reinforced design Hydraulic nut Ordering designation Dimensions Mass Drive-up force W d H7 2 D m b 1 D k d k Stroke Piston surface at 800 bar mm cm 2 kg kn HYD.NUT600HEAVY HYD.NUT625HEAVY HYD.NUT650HEAVY HYD.NUT675HEAVY HYD.NUT700HEAVY HYD.NUT750HEAVY HYD.NUT800HEAVY HYD.NUT850HEAVY HYD.NUT900HEAVY FAG also supplies replacement seals for hydraulic nuts (suffix.seal). Ordering example (for HYD.NUT600HEAVY): HYD.NUT600HEAVY.SEAL. Each hydraulic nut is supplied with 1 set of seals in the original delivery. 15
17 Securing against rotation In some applications, hydraulic nuts remain on the shaft or the adapter sleeve. For these cases, FAG supplies three design of anti-rotation locking devices, Figure 6. Locking devices of designs SA and SC comprise clamps and hexagon head cap screws. A slot is required in the shaft to the dimensions in Figure 7. Adapter sleeves have this slot as standard. The threaded holes for the hexagon head cap screws are drilled in the press ring before mounting. The anti-rotation locking device SB is secured by means of a set screw and a copper pin. Ordering example: Hydraulic nut with trapezoidal thread 400~5, U-shaped locking device with hexagon head cap screws: HYD.NUT400SC b w Shaft t 7: Dimensions of shaft slot for anti-rotation locking devices SA and SC Hydraulic nut Shaft slot Press ring with thread b w t from to mm HYD.NUT100 HYD.NUT HYD.NUT155 HYD.NUT HYD.NUT205 HYD.NUT HYD.NUT270 HYD.NUT HYD.NUT310 HYD.NUT HYD.NUT420 HYD.NUT HYD.NUT480 HYD.NUT HYD.NUT530 HYD.NUT HYD.NUT630 HYD.NUT HYD.NUT710 HYD.NUT HYD.NUT930 HYD.NUT Slot width b w t d 2 Design SA L-shaped locking device with hexagon head cap screws Design SB Locking by set screw and copper pin Design SC U-shaped locking device with hexagon head cap screws 6: Anti-rotation locking devices for FAG hydraulic nuts 16
18 Mounting of rolling bearings using hydraulic nuts The hydraulic nut is used to mount rolling bearings with a tapered bore. Mounting is either carried out dry or by means of the hydraulic method. In the hydraulic method, oil is pressed between the mating surfaces to form an oil film so that the hydraulic nut only needs to apply a slight displacement. Figure 8 shows a spherical roller bearing driven directly up a tapered shaft seat. The bearing is first located on the tapered seat and the hydraulic nut is then screwed onto the threaded portion of the shaft until the bearing is firmly seated. The bearing is pressed onto its seat by activating the hydraulic nut. The amount of axial displacement depends on the reduction required in the radial internal clearance of the bearing. During the drive-up process, the radial internal clearance must be continually measured using feeler gauges. If the hydraulic method is used, the oil pressure at the seat must be relieved for measurement of radial internal clearance. If the reduction in radial internal clearance cannot be measured, for example if the housing shape does not permit this, the axial drive-up can be measured instead. The values for the required reduction in radial internal clearance and the corresponding drive-up are given on pages 19 and 20 for cylindrical roller bearings and spherical roller bearings. If the hydraulic method is used, it takes about 10 to 30 minutes after drive-up, depending on bearing size, for the oil to escape completely from the joint. It is only at this point that the hydraulic nut is removed and the shaft or sleeve nut is screwed into place and secured. Rolling bearings with adapter or extraction sleeves can be mounted in the same way (Figures 9 and 10). 8: Drive-up of a spherical roller bearing onto a tapered shaft journal 9: Fitting of a spherical roller bearing with an adapter sleeve using the hydraulic method 10: Fitting of a spherical roller bearing with an extraction sleeve without using the hydraulic method 17
19 Mounting of rolling bearings using hydraulic nuts Hydraulic nuts are also suitable for mounting hydraulic extraction sleeves, see Figure 11. The piston of the hydraulic nut is abutted against a plate connected to the shaft. Such precautions are not necessary in mounting a hydraulic adapter sleeve, Figure 9. Dismantling of an extraction sleeve is shown in Figure 12. If the shaft is not long enough to prevent constriction of the threaded section, the extraction sleeve must be supported by a thick-walled auxiliary ring. An adapter sleeve can be dismantled if the bearing inner ring is located axially and the piston of the hydraulic nut is abutted, for example against a mounting plate, Figure : Fitting of a spherical roller bearing with an extraction sleeve using the hydraulic method 12: Dismantling of an extraction sleeve using the hydraulic method 13: Dismantling of an adapter sleeve 18
20 Reduction in radial internal clearance of FAG spherical roller bearings with tapered bore Reduction in radial internal clearance of FAG spherical roller bearings with tapered bore Nominal bore diameter Radial internal clearance before fitting Reduction in radial internal clearance 1) Drive-up on taper 1:12 1) Drive-up on taper 1:30 1) Control value for radial internal clearance after fitting Internal clearance group d CN (normal) C3 C4 Shaft Sleeve Shaft Sleeve CN C3 C4 over incl. min max min max min max min max min max min max min max min max min min min mm mm mm mm mm mm ,03 0,04 0,04 0,055 0,055 0,075 0,015 0,02 0,3 0,35 0,3 0,4 0,015 0,02 0, ,035 0,05 0,05 0,065 0,065 0,085 0,02 0,025 0,35 0,4 0,35 0,45 0,015 0,025 0, ,045 0,06 0,06 0,08 0,08 0,1 0,025 0,03 0,4 0,45 0,45 0,5 0,02 0,03 0, ,055 0,075 0,075 0,095 0,095 0,12 0,03 0,04 0,45 0,6 0,5 0,7 0,025 0,035 0, ,07 0,095 0,095 0,12 0,12 0,15 0,04 0,05 0,6 0,75 0,7 0,85 0,025 0,04 0, ,08 0,11 0,11 0,14 0,14 0,18 0,045 0,06 0,7 0,9 0,75 1 1,7 2,2 1,8 2,4 0,035 0,05 0, ,1 0,135 0,135 0,17 0,17 0,22 0,05 0,07 0,7 1,1 0,8 1,2 1,9 2,7 2 2,8 0,05 0,065 0, ,12 0,16 0,16 0,2 0,2 0,26 0,065 0,09 1,1 1,4 1,2 1,5 2,7 3,5 2,8 3,6 0,055 0,08 0, ,13 0,18 0,18 0,23 0,23 0,3 0,075 0,1 1,2 1,6 1,3 1, ,1 4,2 0,055 0,09 0, ,14 0,2 0,2 0,26 0,26 0,34 0,08 0,11 1,3 1,7 1,4 1,9 3,2 4,2 3,3 4,6 0,06 0,1 0, ,16 0,22 0,22 0,29 0,29 0,37 0,09 0,13 1,4 2 1,5 2,2 3,5 4,5 3,6 5 0,07 0,1 0, ,18 0,25 0,25 0,32 0,32 0,41 0,1 0,14 1,6 2,2 1,7 2,4 4 5,5 4,2 5,7 0,08 0,12 0, ,2 0,27 0,27 0,35 0,35 0,45 0,11 0,15 1,7 2,4 1,8 2,6 4,2 6 4,6 6,2 0,09 0,13 0, ,22 0,3 0,3 0,39 0,39 0,49 0,12 0,17 1,9 2,6 2 2,9 4,7 6,7 4,8 6,9 0,1 0,14 0, ,24 0,33 0,33 0,43 0,43 0,54 0,13 0, ,2 3,2 5 7,5 5,2 7,7 0,11 0,15 0, ,27 0,36 0,36 0,47 0,47 0,59 0,15 0,21 2,4 3,4 2,6 3,6 6 8,2 6,2 8,4 0,12 0,17 0, ,3 0,4 0,4 0,52 0,52 0,65 0,17 0,23 2,6 3,6 2,9 3,9 6,5 9 5,8 9,2 0,13 0,19 0, ,33 0,44 0,44 0,57 0,57 0,72 0,2 0,26 3,1 4,1 3,4 4,4 7, ,4 0,13 0,2 0, ,37 0,49 0,49 0,63 0,63 0,79 0,21 0,28 3,3 4,4 3,6 4,8 8,2 11 8,4 11,2 0,16 0,23 0, ,41 0,54 0,54 0,68 0,68 0,87 0,24 0,32 3,7 5 4,1 5,4 9,2 12,5 9,6 12,8 0,17 0,25 0, ,46 0,6 0,6 0,76 0,76 0,98 0,26 0,35 4 5,4 4,4 5, ,5 10,4 14 0,2 0,29 0, ,51 0,67 0,67 0,85 0,85 1,09 0,3 0,4 4,6 6,2 5,1 6,8 11,5 15, ,21 0,31 0, ,57 0,75 0,75 0,96 0,96 1,22 0,34 0,45 5,3 7 5,8 7,6 13,3 17,5 13,6 18 0,23 0,35 0, ,64 0,84 0,84 1,07 1,07 1,37 0,37 0,5 5,7 7,8 6,3 8,5 14,3 19,5 14,8 20 0,27 0,39 0, ,71 0,93 0,93 1,19 1,19 1,52 0,41 0,55 6,3 8,5 7 9,4 15, ,4 22 0,3 0,43 0, ,78 1,02 1,02 1,3 1,3 1,65 0,45 0,6 6,8 9 7,6 10, ,32 0,48 0, ,86 1,12 1,12 1,42 1,42 1,8 0,49 0,65 7,4 9,8 8, , ,6 26 0,34 0,54 0, ,94 1,22 1,22 1,55 1,55 1,96 0,55 0,72 8,3 10,8 9,3 12, ,2 28,3 0,36 0,59 0, ,06 1,38 1,38 1,75 1,75 2,2 0,62 0,81 9,3 12,2 10,6 13,8 23,6 30,8 24,8 32,4 0,44 0,66 0, ,18 1,54 1,54 1,95 1,95 2,5 0,69 0,93 10, ,7 15,8 26,2 35,3 27,6 37,2 0,48 0,73 1, ,31 1,71 1,71 2,15 2,15 2,75 0,77 1,04 11,6 15,6 13,1 17,7 29,3 39,5 30,8 41,6 0,54 0,81 1, ,45 1,9 1,9 2,4 2,4 3,05 0,85 1,15 12,7 17,2 14,5 19,5 32,4 43, ,6 0,95 1, ,6 2,1 2,1 2,65 2,65 3,35 0,95 1,28 14,3 19,2 16,2 21,8 36,2 48, ,2 0,65 1,15 1,7 1) Valid only for solid steel shafts and hollow shafts with a bore no larger than half the shaft diameter. Note: Bearings with a radial internal clearance before fitting in the upper half of the tolerance range are fitted using the larger value for reduction in radial internal clearance or axial drive-up, bearings in the lower half of the tolerance range are fitted with the smaller value for reduction in radial internal clearance or axial drive-up. 19
21 Reduction in radial internal clearance of FAG cylindrical roller bearings with tapered bore Reduction in radial internal clearance of FAG cylindrical roller bearings with tapered bore Nominal bore diameter Radial internal clearance before fitting Reduction in radial internal clearance 1) Drive-up on taper 1:12 1) Control value for radial internal clearance after fitting Internal clearance group d CN (normal) C3 C4 Shaft Sleeve CN C3 C4 over incl. min max min max min max min max min max min max min min min mm mm mm mm mm ,035 0,06 0,045 0,07 0,055 0,08 0,015 0,02 0,3 0,35 0,3 0,4 0,02 0,025 0, ,04 0,065 0,055 0,08 0,07 0,095 0,02 0,025 0,35 0,4 0,35 0,45 0,02 0,025 0, ,045 0,075 0,06 0,09 0,075 0,105 0,025 0,03 0,4 0,45 0,45 0,5 0,02 0,03 0, ,05 0,08 0,07 0,1 0,09 0,12 0,03 0,035 0,45 0,55 0,5 0,65 0,02 0,035 0, ,06 0,095 0,085 0,12 0,11 0,145 0,035 0,04 0,55 0,6 0,65 0,7 0,025 0,04 0, ,07 0,105 0,095 0,13 0,12 0,155 0,04 0,045 0,6 0,7 0,65 0,8 0,03 0,05 0, ,09 0,13 0,115 0,155 0,14 0,18 0,045 0,055 0,7 0,85 0,8 0,95 0,045 0,065 0, ,1 0,145 0,13 0,175 0,16 0,205 0,055 0,065 0,85 1 0,95 1,1 0,045 0,07 0, ,11 0,16 0,145 0,195 0,18 0,23 0,06 0,075 0,9 1,2 1 1,3 0,05 0,075 0, ,125 0,175 0,16 0,21 0,195 0,245 0,065 0, ,3 1,1 1,5 0,06 0,08 0, ,14 0,195 0,18 0,235 0,22 0,275 0,075 0,095 1,2 1,5 1,3 1,7 0,065 0,09 0, ,155 0,215 0,2 0,26 0,245 0,305 0,085 0,105 1,3 1,6 1,4 1,8 0,07 0,1 0, ,17 0,235 0,22 0,285 0,27 0,335 0,095 0,115 1,5 1,8 1,6 2 0,075 0,105 0, ,185 0,255 0,24 0,31 0,295 0,365 0,105 0,125 1,6 2 1,7 2,3 0,08 0,125 0, ,205 0,28 0,265 0,34 0,325 0,4 0,115 0,14 1,8 2,2 1,9 2,4 0,09 0,13 0, ,225 0,305 0,29 0,37 0,355 0,435 0,13 0,16 2 2,5 2,2 2,7 0,095 0,14 0, ,255 0,345 0,33 0,42 0,405 0,495 0,14 0,17 2,2 2,6 2,5 2,9 0,115 0,165 0, ,285 0,385 0,37 0,47 0,455 0,555 0,15 0,185 2,3 2,8 2,6 3,1 0,135 0,19 0, ,315 0,425 0,41 0,52 0,505 0,615 0,16 0,195 2,5 3 2,8 3,4 0,155 0,215 0, ,35 0,47 0,455 0,575 0,56 0,68 0,17 0,215 2,7 3,4 3,1 3,8 0,18 0,24 0, ,38 0,5 0,5 0,62 0,62 0,74 0,185 0,24 2,9 3,7 3,5 4,2 0,195 0,26 0, ,435 0,575 0,565 0,705 0,695 0,835 0,2 0,26 3,1 4,1 3,6 4,7 0,235 0,305 0, ,485 0,645 0,63 0,79 0,775 0,935 0,22 0,28 3,4 4,4 3,9 5,3 0,26 0,35 0, ,54 0,71 0,7 0,87 0,86 1,03 0,24 0,31 3,7 4,8 4,3 5,5 0,3 0,39 0, ,6 0,79 0,78 0,97 0,96 1,15 0,26 0,34 4,1 5,3 4,8 6,2 0,34 0,44 0, ,665 0,875 0,865 1,075 1,065 1,275 0,28 0,37 4,4 5,8 5,2 7 0,385 0,5 0, ,73 0,97 0,96 1,2 1,2 1,44 0,31 0,41 4,8 6,4 5,7 7,6 0,42 0,55 0, ,81 1,07 1,07 1,33 1,33 1,59 0,34 0,45 5,3 7 6,3 8,3 0,47 0,62 0,85 1) Valid only for solid steel shafts and hollow shafts with a bore no larger than half the shaft diameter. 20 Note: Bearings with a radial internal clearance before fitting in the upper half of the tolerance range are fitted using the larger value for reduction in radial internal clearance or axial drive-up, bearings in the lower half of the tolerance range are fitted with the smaller value for reduction in radial internal clearance or axial drive-up.
22 Drive-up gauge for hydraulic nuts If the radial internal clearance cannot be measured according to page 17 with a feeler gauge due to poor accessibility, the axial drive-up of the bearing on the tapered seat can be measured. This can be achieved by means of a gauge mounted on the end face of the hydraulic nut, Figure 14. a If an axial threaded connector hole G. of the hydraulic nut is taken up by the pump, the second axial hole can be used for the drive-up gauge. G 1 / 4 ø3 (max 4) The bearing is first placed in its starting position. The oil pressure required is dependent on the bearing size and the number of displacement surfaces and is given in the user manual. A hand pump set with a digital manometer should be used, see TPI WL The dial gauge is set to zero. The bearing is driven up by pumping until the specified drive-up distance is achieved. b 15 The user can determine which of the metering needles supplied should be used from the comprehensive user manual included with each gauge. Ordering designation: HYD.NUT.DISPLACE.GAUGE 1 Drive-up gauge with dial gauge, 2 metering needles, 62 mm long, 2 metering needles, 70 mm long, 2 metering needles, 100 mm long, 2 Usit rings, 2 O rings, 1 plastic case with lining c 14a to c: Drive-up gauge HYD.NUT.DISPLACE.GAUGE 21
23 Mounting Manager as an aid in mounting of bearings FAG Mounting Manager The FAG computer program MOUNTING MANAGER is a userfriendly aid for ensuring the correct mounting of bearings and offers the following options: it shows various mechanical and hydraulic mounting methods it calculates the data required for mounting in relation to reduction in radial internal clearance, drive-up and start pressure it gives useful mounting advice and it generates a list of the accessories and tools required Further information on mounting and dismantling of bearings is offered in the integrated library containing appropriate publications, Technical Information documents etc. and the Rolling Bearing Learning System (WLS). a) Mounting of bearings with tapered bore by measurement of the axial drive-up The bearing is placed in its starting position on the tapered bearing seat using a hydraulic nut. The required starting pressure defined for each individual bearing is set in the hydraulic nut by means of the digital manometer. The dial gauge mounted on the hydraulic nut is used to measure the axial drive-up until the final position is reached on the tapered seat. This mounting method: gives considerably shorter and simpler mounting offers very high security and accuracy allows the correct mounting of sealed bearings b) Mounting of bearings with tapered bore by measurement of the reduction in radial internal clearance When the bearing is pushed onto the tapered seat, the inner ring is expanded and the radial internal clearance is thereby reduced. This reduction in radial internal clearance is valid as a measure of the firm seating of the bearing. It is measured by means of a feeler gauge. The FAG Mounting Manager is available free of charge on CD-ROM. Ordering designation: CD-MM 1.0 Calculation possibilities for mounting methods: Bearings with a tapered bore are mounted either directly on the tapered shaft or journal or by means of an adapter sleeve or extraction sleeve on the cylindrical shaft. The internal clearance is set either by conventional means using feeler gauges or by means of the axial drive-up. 22
24 General mounting aids for the hydraulic methods The use of FAG hydraulic nuts is not restricted to the mounting of rolling bearings. Other press fits (e.g. in the mounting of gears, drive wheels and couplings) can also be realised by means of the hydraulic method using hydraulic nuts. Considerable pressing forces are often required in general machine building and especially in shipbuilding. Such forces can be applied cost-effectively using hydraulic nuts. Figures 15 to 18 show examples of mounting. 15: Mounting of a press fit between a rudder and rudder spindle 16: A hydraulic nut is used to realise the press fit between a propeller hub and ship driveshaft 17: Mounting of a coupling 18: Gear mounting using a hydraulic nut 23
25 24 Notes
26 96/10/05 Printed in Germany FAG Kugelfischer AG & Co. ohg Postfach Schweinfurt (Germany) Georg-Schäfer-Strasse Schweinfurt (Germany) Service Hotline Phone Fax Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions. We reserve the right to make changes in the interest of technical progress. by FAG 2005, October This publication or parts thereof may not be reproduced without our permission. TPI WL E
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