Machine devices, jig devices

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1 Machine devices, jig devices 853

2 K0697 Rolled thread studs DIN 6379 Material: Tempered steel. KIPP Rolled thread studs DIN 6379 Order No. D L B1 B2 Approx. weight g Surface finish: Thread rolled. Class 10.9 heat-treated for M6-M12, black. Class 8.8 heat-treated for M14-M36, black. K K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M

3 K0697 Rolled thread studs DIN 6379 Order No. D L B1 B2 Approx. weight g K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M

4 K0698 Rolled thread T-slot bolts DIN 787 Material: Tempered steel. KIPP Rolled thread T-slot bolts DIN Order No. Nominal D1 L A B E1/E2 K Approx. size of slot weight g K M6 25 5, K M6 40 5, K M6 63 5, K M8 32 7, K M8 50 7, K M8 80 7, K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , Surface finish: Forged, milled guide slot, rolled thread. Class 10.9 heat-treated for M6-M12, black. Class 8.8 heat-treated for M14-M36, black. K

5 K0698 Rolled thread T-slot bolts DIN 787 Order No. Nominal D1 L A B E1/E2 K Approx. size of slot weight g K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M ,

6 K0699 Rolled thread T-slot bolts DIN 787, 12.9 KIPP Rolled thread T-slot bolts DIN 787, Order No. Nominal D1 L A B E1/E2 K Approx. size of slot weight g K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , K M , Material: Tempered steel. Surface finish: Forged. Milled guide slot, rolled thread. Class 12.9 heat-treated, black. K

7 K0700 Hexagon thin nuts DIN 439 Material: Steel or stainless steel (A 2). Surface finish: Steel class 04, galvanized or black oxide finish. Stainless steel (A 2), natural finish. K This hexagon nut is used in bolted assemblies exposed to limited loads, e.g. as a counternut in forked joints or the head of an articulated joint. KIPP Hexagon thin nuts DIN 439 Order No. Order No. Order No. Surface finish D E H SW galvanized steel stainless steel steel black oxide finish K K K right-hand thread M5 8,79 2,7 8 K K K right-hand thread M6 11,05 3,2 10 K K K right-hand thread M6x0,75 11,05 3,2 10 K K K right-hand thread M8 14, K K K right-hand thread M8x1 14, K K K right-hand thread M10 18, K K K right-hand thread M10x1 18, K K right-hand thread M10x1,25 18, K K K right-hand thread M12 21, K K right-hand thread M12x1,25 21, K K K right-hand thread M12x1,5 21, K K K right-hand thread M16 26, K K K right-hand thread M16x1,5 26, K right-hand thread M18x1,5 29, K K K right-hand thread M20x1,5 32, K K right-hand thread M22x1,5 36, K K right-hand thread M24x2 39, K K left-hand thread M6 11,05 3,2 10 K K left-hand thread M8 14, K K left-hand thread M10 18, K K left-hand thread M10x1 18, K K left-hand thread M10x1,25 18, K K left-hand thread M12 21, K K left-hand thread M12x1,25 21, K K left-hand thread M12x1,5 21, K K left-hand thread M16 26, K K left-hand thread M20x1,5 32, K K left-hand thread M22x1,5 36,

8 K0701 Hexagon nuts with collar height 1.5 D, to DIN 6331 extended Material: Tempered steel or stainless steel (A2). Surface finish: Steel class 10, black. Stainless steel A 2-70, natural finish. K KIPP Hexagon nuts with collar height 1.5 D, to DIN 6331 extended Order No. Material D M = 1,5 x D A D1 SW E Approx. weight g 860 K steel M5 7, ,4 3 K steel M ,5 6 K steel M8 12 3, K steel M ,5 22 K steel M ,6 25 K steel M ,8 31 K steel M ,9 35 K steel M , ,4 51 K steel M ,7 70 K steel M ,2 95 K steel M ,6 130 K steel M ,9 160 K steel M ,6 230 K steel M ,1 470 K steel M ,5 810 K stainless steel M ,5 6 K stainless steel M8 12 3, K stainless steel M ,5 22 K stainless steel M ,6 25 K stainless steel M ,8 31 K stainless steel M ,9 35 K stainless steel M ,7 70 K stainless steel M ,6 130

9 K0702 Hexagon nuts height 1.5 D, to DIN 6330 extended Form B with spherical end one side R spherical Material: Tempered steel or stainless steel (A2). Surface finish: Heat-treated class 10, black. Stainless steel A 2-70, natural finish. K Hexagon nuts can be used with concave washers K0729, Form D and G. KIPP Hexagon nuts height 1.5 D, to DIN 6330 extended Order No. Material D M = 1,5 x D D1 SW E R Approx. weight g K steel M5 7,5 6,5 9 10,4 7 4,0 K steel M ,5 9 4,5 K steel M ,0 K steel M , , ,0 K steel M , , ,0 K steel M , ,0 K steel M , ,0 K steel M , ,0 K steel M , ,0 K steel M ,2 24,5 83,0 K steel M , ,0 K steel M , ,0 K steel M , ,0 K steel M , ,0 K steel M , ,0 K stainless steel M ,5 9 4,5 K stainless steel M ,0 K stainless steel M , , ,0 K stainless steel M , , ,0 K stainless steel M , ,0 K stainless steel M , ,0 K stainless steel M , ,0 861

10 K0584 Clamping force intensifier B D1 D Material: Bearing housing in steel. Surface finish: Black oxide finish. K The clamping force intensifier is typically used in conjunction with tensioning or clamping elements. The integrated bearing unit, consisting of an axial needle roller and cage and two axial bearing discs, can achieve about twice clamping force with the same lever length. Advantages: The component is protected by the stationary support surface.the higher initial tension causes lower tendency to set in the thread. Clamp levers, wing and star grips, knurled knobs or hexagonal and socket head screws, for example, can be used as tensioning or clamping elements. With constant torque Without axial bearing axial bearing With axial bearing clamping force F KIPP Clamping force intensifier Order No. B D D1 Approx. weight g 862 K ,6 K ,1 K ,5 K ,1

11 K0730 Projecting washer for devices DIN 6372 extended cross knurl Material: Tempered steel. KIPP Projecting washer for devices DIN 6372 extended Order No. B D1 D2 L S Approx. weight kg K , ,75 5 0,011 K , ,8 6 0,012 K , ,022 K , ,2 8 0,040 K ,8 9 0,058 K , ,8 12 0,110 K ,8 12 0,165 K ,230 K ,320 K ,720 K ,5 20 0,870 Surface finish: Heat-treated and black oxide finish. K K0703 Captive C-washers DIN Material: Tempered steel Surface finish: Nitrided and black oxide finish. K KIPP Captive C-washers DIN 6371 Order No. B D1 D2 D3 F L1 L2 L3 L4 S Approx. weight kg K , , ,8 0,061 K , , ,5 21 9,8 0,076 K , , ,5 23 9,8 0,090 K , , ,8 0,180 K , , ,8 0,200 K , , ,8 0,210 K , , ,8 0,230 K is not standard. Suitable shoulder screws see K

12 K0704 Shoulder screws with slotted flat head DIN 923 Material: Steel. Surface finish: Black oxide finish, class 5.8. K For use with captive C-washers K0703. KIPP Shoulder screws with slotted flat head DIN 923 Order No. D1 D2 D3 L B K Approx. weight g K M ,15/+0,07 9 3,1 9 K M ,2/+0,1 11 3,8 17 K M ,2/+0,1 13,5 4,6 36 K0705 Hexagon socket head shoulder screws similar to DIN ISO 7379 D1 f9 Material: Steel. Surface finish: Class 12.9, black oxide finish. Shaft diameter ground. K X20 (Please also indicate dimension L.) KIPP Hexagon socket head shoulder screws similar to DIN ISO Order No. D1 D D2 B K T SW L K X 6 M5 10 9,5 ±0,25 4,5 2,4 3 16/20/25/30/40/50/60 K X 8 M ±0,25 5,5 3,3 4 16/20/25/30/40/50/60 K X 10 M ±0,25 7 4,2 5 16/20/25/30/40/50/60/70/80 K X 12 M ±0,40 9 4,9 6 30/40/50/60/70/80/90/100 K X 16 M ±0, ,6 8 40/50/60/70/80/90/100/120 K X 20 M ±0, , /60/70/80/90/100/120 Hexagon socket head shoulder screws can do more than conventional screws. They are considered as design elements for many purposes. They frequently lead to the most cost-effective solution because they simplify complicated designs. Hexagon socket head shoulder screws provide the nowadays decisive rationalisation effects.

13 Notes 865

14 K0706 Hexagon locating bolts with long thread DIN 609 Y -1 D1 k6 (B) Ø2 IT 11 Material: Steel. Surface finish: Class 8.8, black oxide finish. Shaft diameter ground. K X40 (Please also indicate dimension L.) Hexagon locating bolts are used if the bolted joint has to absorb transverse forces or if the pieces for machining have to be secured in position relative to each other. KIPP Hexagon locating bolts with long thread DIN Order No. D1 D (B) E K SW Y L Auxiliary dimension K X25 9 M8 14,5 14,38 5, K X30 9 M8 14,5 14,38 5, K X35 9 M8 14,5 14,38 5, K X40 9 M8 14,5 14,38 5, K X45 9 M8 14,5 14,38 5, K X50 9 M8 14,5 14,38 5, K X60 9 M8 16,5 14,38 5, K X30 11 M10 17,5 17,77 6, K X35 11 M10 17,5 17,77 6, K X40 11 M10 17,5 17,77 6, K X45 11 M10 17,5 17,77 6, K X50 11 M10 17,5 17,77 6, K X60 11 M10 19,5 17,77 6, K X70 11 M10 19,5 17,77 6, K X80 11 M10 19,5 17,77 6, K X90 11 M10 19,5 17,77 6, K X M10 19,5 17,77 6,

15 K0706 Hexagon locating bolts with long thread DIN 609 KIPP Hexagon locating bolts with long thread DIN 609 Order No. D1 D (B) E K SW Y L Auxiliary dimension K X35 13 M12 20,5 19,85 7, ,5 35 K X40 13 M12 20,5 19,85 7, ,5 40 K X45 13 M12 20,5 19,85 7, ,5 45 K X50 13 M12 20,5 19,85 7, ,5 50 K X60 13 M12 22,5 19,85 7, ,5 60 K X70 13 M12 22,5 19,85 7, ,5 70 K X80 13 M12 22,5 19,85 7, ,5 80 K X90 13 M12 22,5 19,85 7, ,5 90 K X M12 22,5 19,85 7, ,5 100 K X40 17 M , ,5 40 K X45 17 M , ,5 45 K X50 17 M , ,5 50 K X60 17 M , ,5 60 K X70 17 M , ,5 70 K X80 17 M , ,5 80 K X90 17 M , ,5 90 K X M , ,5 100 K X50 21 M20 28,5 32,95 12, ,5 50 K X60 21 M20 30,5 32,95 12, ,5 60 K X70 21 M20 30,5 32,95 12, ,5 70 K X80 21 M20 30,5 32,95 12, ,5 80 K X90 21 M20 30,5 32,95 12, ,5 90 K X M20 30,5 32,95 12, ,5 100 K X M20 30,5 32,95 12, ,5 120 K X60 25 M24 36,5 39, K X70 25 M24 36,5 39, K X80 25 M24 36,5 39, K X90 25 M24 36,5 39, K X M24 36,5 39, K X M24 36,5 39,

16 K0707 Hexagon socket set screws with flat tip DIN 913 Material: Steel or stainless steel (A 2). LONG-LOK thread lock in nylon. Surface finish: Steel class 45 H, black. Stainless steel A 2-70, natural finish. K X20 (Please also indicate dimension L.) Steel version partially fitted with LONG-LOK thread lock. KIPP Hexagon socket set screws with flat tip DIN 913 Order No. Material D L D1 T SW 868 K X steel M3 5/6/8/10/12/16/20 2 1,2 1,5 K X steel M4 5/6/8/10/12/16/20/25 2,5 1,5 2 K X steel M5 5/6/8/10/12/16/20/25/30 3,5 2 2,5 K X steel M6 6/8/10/12/16/20/25/30/35/40/45/50/ K X steel M8 8/10/12/16/20/25/30/35/40/45/50/60/70/80 5,5 3 4 K X steel M10 10/12/16/20/25/30/35/40/45/50/60/70/80/90/ K X stainless steel M3 5/6/8/10/12 2 1,2 1,5 K X stainless steel M4 5/6/8/10/12/16/20 2,5 1,5 2 K X stainless steel M5 5/6/8/10/12/16/20/25/30 3,5 2 2,5 K X stainless steel M6 6/8/10/12/16/20/25/30/35/ K X stainless steel M8 8/10/12/16/20/25/30/35/40/45/50 5,5 3 4 K X stainless steel M10 10/12/16/20/25/30/35/40/45/ K X steel LONG-LOK M3 5/10 2 1,2 1,5 K X steel LONG-LOK M4 6/10 2,5 1,5 2 K X steel LONG-LOK M5 6/12 3,5 2 2,5 K X steel LONG-LOK M6 8/ K X steel LONG-LOK M8 8/16 5,5 3 4 K X steel LONG-LOK M10 10/

17 K0708 Hexagon socket countersunk head screws DIN 7991 Material: Steel or stainless steel (A 2). Surface finish: Steel class 8.8, black. Stainless steel A 2-70, natural finish. L1 min. K X20 (Please also indicate dimension L.) KIPP Hexagon socket countersunk head screws DIN 7991 Order No. Order No. D L L1 K T D1 SW steel stainless steel min. K X K X M4 10/12/16/20/ ,3 1,8 8 2,5 K X K X M5 10/12/16/20/25/ ,8 2, K X K X M6 10/12/16/20/25/30/35/40/45/50/ ,3 2, K X K X M8 16/20/25/30/35/40/45/50/ ,4 3, K X K X M10 16/20/25/30/35/40/45/50/60/ ,5 4, K X K X M12 20/25/30/35/40/45/50/60/70/ ,5 4, K X K X M16 30/35/40/45/50/60/70/ ,5 5,

18 K0696 Parallel Keys DIN 6885 A Material: Steel B h9 H h11 Surface finish: Natural finish. K X12 (Please also indicate dimension L.) On request: Parallel keys stainless steel L Application example: KIPP Parallel keys DIN 6885 A Order No. B H L = length 870 K X 3 3 8/10/12/14/16/18/20/22/25/28 K X 4 4 8/10/12/14/16/18/20/22/25/28 K X /14/16/18/20/22/25/28/32/36/40 K X /14/16/18/20/22/25/28/32/36/40/45 K X /16/18/20/22/25/28/32/36/40/45/50/70 K X /25/28/32/36/40/45/50/56/70/80 K X /28/32/36/40/45/50/56/70/80 K X /28/32/36/40/45/50/56/70/80 K X /56/63/70/80/90/100

19 K0377 Nuts for T-slots DIN 508 extended Material: Tempered steel quality class 10, EN AW-7075 or stainless steel Surface finish: Steel black. Aluminium and stainless steel natural finish. K Nuts for T-slots in aluminium have threaded steel inserts. KIPP Nuts for T-slots to DIN 508 extended Order No. Order No. Order No. Nominal D A E H K steel aluminium stainless steel size of slot K K M5/M4 5, K K K M6 7, K K M6 9, K K M8 9, K K M8 11, K K M10 11, K M8 13, K K M10 13, K K M12 13, K M12 15, K K M14 15, K M12 17, K M14 17, K K M16 17, K M12 19, K M16 19, K M18 19, K K M12/M16 21, K M18 21, K M20 21, K M16 23, K M20 23, K M22 23, K M16 27, K M20 27, K M24 27, K M27 31, K M24 35, K M30 35, K M36 41,

20 K0378 Nuts for T-slots blanks Material: Tempered steel or stainless steel K These blank nuts are used to make nuts for T-slots with all sorts of thread sizes cost-effectively. KIPP Nuts for T-slots, blanks Order No. Order No. Nominal A E H K steel stainless steel size of slot 872 K , K K , K K , K K , K K , K , K , K , K , K , K , K , K ,

21 K0379 Rhombic nuts for T-slots Material: Tempered steel. A D E Surface finish: Heat-treated class 8, black oxide finish. K H K A The benefit of rhombic nuts for T-slots is that they can be fitted in the slot from the top. They are particularly expedient for long T-slots, or when the configuration on the machine table does not permit clamping screws or nuts for T-slots to be inserted from the side. Application: Fit the rhombic nut in the slot, turn it by 90 and check that it is wedged in the slot. tighten KIPP Rhombic Nuts for T-slots insert Order No. Nominal D A E H K Approx. size of slot weight kg K M5 5, ,005 K M6 7, ,007 K M8 9, ,009 K M10 11, ,011 K M10 13, ,020 K M10 17, ,048 K M12 13, ,020 K M14 15, ,030 K M16 17, ,045 K M16 19, ,070 K M16 21, ,095 K M16 27, ,215 K M18 19, ,070 K M20 21, ,095 K M24 27, ,215 K M30 35, ,430 K M36 41, ,

22 K0396 Eye bolts DIN 444, Form B Material: Steel, quality class 8.8 or stainless steel. Surface finish: Steel black oxide finish. Stainless steel natural finish. K Suitable hinge pin, see K0007. D3 ball S -0,2 U = max. 2 P incomplete thread X1 to DIN 76 part 1 KIPP Eye bolts DIN Order No. Order No. D1 L D2 D3 B S R Approx. steel stainless steel weight kg K K M ,5 0,011 K M ,5 0,015 K K M ,016 K K M ,021 K K M ,030 K K M ,040 K K M ,055 K K M ,070 K K M ,085 K K M ,100 K K M ,124 K K M ,135 K K M ,118 K K M ,182 K K M ,244 K K M ,433

23 Reinforced threaded inserts Mounting instructions Demounting instructions 1.* Rebore the old thread and countersink it ( ). 1.* Rebore the material between the locking pins and the internal thread to the specified depth. 2.* Tap planned thread with a standard screw tap. 2. Bend the locking pins inwards and break them off. 3. Screw in the insert to just below the surface ( mm). 3. Remove the old insert with a screw extractor. 4. Drive in the locking pins by striking the assembly tool lightly with a hammer. 4. Install a new threaded insert in the original threaded hole. * For steps 1 and 2 see table under installation of threaded inserts. * For step 1 see table under removal of threaded inserts. 875

24 K0398 Threaded inserts locking pin Material, surface finish: Threaded insert in steel or stainless steel, passivated. Threaded Insert K Assembly tool K Threaded inserts allow threaded holes which have been damaged, torn out or jammed to be used again or to be repaired. This makes it possible to recover scrap and rejects of expensive products. Threaded inserts are suitable for use in various materials, including light metals and casting. Inserts with internal threads larger than M6 are supplied with four locking pins instead of two. Permissible deviations: The medium tolerance class applies to the threads listed, i.e. 6H for nut threads and 6g for bolt threads. Other dimensions ±0.25 mm. Technical information see operating instructions for threaded inserts. Advantages: - Quick and easy installation. - The insert is fixed with pins in order to prevent torsion due to twisting or vibrations. - No other special tools are required besides the assembly tool. KIPP Threaded inserts and assembly tools 876 Order No. Order No. D1 D2 L Installation Installation Installation Installation Removal Removal Order No. steel stainless steel Internal thread External thread Length drill Ø countersunk Ø screw tab Min. thread drill drilling assembly tools +0,25 depth Ø depth K K M5 M8 8 6,9 8,3 M8 9,5 5,5 4 K K K M6 M10x1, ,8 10,3 M10x1,25 11,5 7,5 4,8 K K K M8 M12x1, ,8 12,3 M12x1,25 13,5 9,5 4,8 K K X1 K X1 M8x1 M12x1, ,8 12,3 M12x1,25 13,5 9,5 4,8 K K K M10 M14x1, ,8 14,3 M14x1,5 15,5 11,5 4,8 K K X125 K X125 M10x1,25 M14x1, ,8 14,3 M14x1,5 15,5 11,5 4,8 K K K M12 M16x1, ,8 16,3 M16x1,5 17,5 13,5 4,8 K K X125 K X125 M12x1,25 M16x1, ,8 16,3 M16x1,5 17,5 13,5 4,8 K

25 K0399 Reinforced threaded inserts Material, surface finish: Threaded insert in steel or stainless steel, passivated. locking pin Reinforced threaded insert K Assembly tool K Reinforced threaded inserts allow threaded holes which have been damaged, torn out or jammed to be used again or to be repaired. This makes it possible to recover scrap and rejects of expensive products. Reinforced threaded inserts are suitable for use in various materials, including light metals and casting. Inserts with internal threads larger than M6 are supplied with four locking pins instead of two. Permissible deviations: The medium tolerance class applies to the threads listed, i.e. 6H for nut threads and 6g for bolt threads. Other dimensions ±0.25 mm. With reinforced threaded inserts we also offer a version with a stronger cross-section for use in applications with greater stress. Technical information see operating instructions for threaded inserts. KIPP Reinforced threaded inserts and assembly tools Advantages: - Quick and easy installation. - The insert is fixed with pins in order to prevent torsion due to twisting or vibrations. - No other special tools are required besides the assembly tool. Order No. Order No. D1 D2 L Installation Installation Installation Installation Removal Removal Order No. steel stainless steel Internal thread External thread Length drill Ø countersunk Ø screw tab Min. thread drill drilling assembly tools +0,25 depth Ø depth K K M4 M8 8 6,9 8,3 M8 9,5 5,5 4 K K K M5 M10x1, ,8 10,3 M10x1,25 12,5 7,5 4,8 K K K M6 M12x1, ,8 12,3 M12x1,25 14,5 9,5 4,8 K K K M8 M14x1, ,8 14,3 M14x1,5 16,5 11,5 4,8 K K X1 K X1 M8x1 M14x1, ,8 14,3 M14x1,5 16,5 11,5 4,8 K K K M10 M16x1, ,8 16,3 M16x1,5 18,5 13,5 4,8 K K X125 K X125 M10x1,25 M16x1, ,8 16,3 M16x1,5 18,5 13,5 4,8 K K K M12 M18x1, ,8 18,3 M18x1,5 20,5 15,5 4,8 K K X125 K X125 M12x1,25 M18x1, ,8 18,3 M18x1,5 20,5 15,5 4,8 K K K M14 M20x1, ,8 20,3 M20x1,5 22,5 17,5 4,8 K K X15 K X15 M14x1,5 M20x1, ,8 20,3 M20x1,5 22,5 17,5 4,8 K K K M16 M22x1, ,7 22,3 M22x1,5 24,5 17,8 6,4 K K X15 K X15 M16x1,5 M22x1, ,7 22,3 M22x1,5 24,5 17,8 6,4 K K X15 K X15 M18x1,5 M24x1, ,5 24,3 M24x1,5 26,5 19,8 6,4 K K K M20 M30x ,3 M30x2 34,5 25,8 6,4 K K X15 K X15 M20x1,5 M30x ,3 M30x2 34,5 25,8 6,4 K K X15 K X15 M22x1,5 M32x ,3 M32x2 36,5 27,8 6,4 K K K M24 M33x ,3 M33x2 37,5 28,8 6,4 K K X2 K X2 M24x2 M33x ,3 M33x2 37,5 28,8 6,4 K

26 K0400 Solid body threaded inserts locking pin Material, surface finish: Threaded insert in steel, passivated. Solid body threaded insert K X125 Assembly tool K Solid body threaded inserts allow threaded holes which have been damaged, torn out or jammed to be used again or to be repaired. This makes it possible to recover scrap and rejects of expensive products. Solid body threaded inserts are suitable for use in various materials, including light metals and castings. Permissible deviations: The medium tolerance class applies to the threads listed, i.e. 6g for bolt threads. Other dimensions ±0.25 mm. Solid body threaded inserts are used where threaded holes that have been drilled too large or drill hole spacings that have not been observed in workpieces need to be redone. Technical information see operating instructions for threaded inserts. Advantages: - Quick and easy installation. - The insert is fixed with pins in order to prevent torsion due to twisting or vibrations. - No other special tools are rquired besides the assembly tool. KIPP Solid body threaded inserts and assembly tools 878 Order No. D2 L Installation Installation Installation Installation Removal Removal Order No. External thread Length drill Ø countersunk Ø screw tab Min. thread drill drilling assembly tools +0,25 depth Ø depth K M8 8 6,9 8,3 M8 9,5 5,5 4 K K X125 M10x1, ,8 10,3 M10x1,25 12,5 7,5 4,8 K K X125 M12x1, ,8 12,3 M12x1,25 14,5 9,5 4,8 K K X15 M14x1, ,8 14,3 M14x1,5 16,5 11,5 4,8 K K X15 M16x1, ,8 16,3 M16x1,5 18,5 13,5 4,8 K K X15 M18x1, ,8 18,3 M18x1,5 20,5 15,5 4,8 K K X15 M20x1, ,8 20,3 M20x1,5 22,5 17,5 4,8 K K X15 M22x1, ,7 22,3 M22x1,5 24,5 17,8 6,4 K K X15 M24x1, ,5 24,3 M24x1,5 26,5 19,8 6,4 K K X2 M30x ,3 M30x2 34,5 25,8 6,4 K

27 K0401 Threaded inserts with internal thread, self-locking stainless steel locking pin Material, surface finish: Threaded insert in stainless steel, passivated. Threaded Insert K Assembly tool K self-locking part of internal thread Threaded inserts allow threaded holes which have been damaged, torn out or jammed to be used again or to be repaired. This makes it possible to recover scrap and rejects of expensive products. Threaded inserts are suitable for use in various materials, including light metals and casting. Inserts with internal threads larger than M6 are supplied with four locking pins instead of two. Permissible deviations: the medium tolerance class applies to the threads listed, i.e. 6H for nut threads and 6g for bolt threads. Other dimensions ±0.25 mm. Technical information see operating instructions for threaded inserts. Advantages: - Quick and easy installation. - The insert is fixed with pins in order to prevent torsion due to twisting or vibrations. - No other special tools are required besides the assembly tool. KIPP Threaded inserts with internal thread, self-locking and assembly tools Order No. D1 D2 L1 L Installation Installation Installation Installation Removal Removal Order No. Internal thread External thread Length Length drill Ø countersunk Ø screw tab Min. thread drill drilling assembly tools +0,25 depth Ø depth K M5 M ,9 8,3 M8 9,5 5,5 4 K K M6 M10x1, ,8 10,3 M10x1,25 11,5 7,5 4,8 K K M8 M12x1, ,8 12,3 M12x1,25 13,5 9,5 4,8 K K M10 M14x1, ,8 14,3 M14x1,5 15,5 11,5 4,8 K K M12 M16x1, ,8 16,3 M16x1,5 17,5 13,5 4,8 K

28 K0402 Reinforced threaded inserts with internal thread, self-locking stainless steel locking pin Material, surface finish: Threaded insert in stainless steel, passivated. Reinforced threaded insert K Assembly tool K self-locking part of internal thread Reinforced threaded inserts allow threaded holes which have been damaged, torn out or jammed to be used again or to be repaired. This makes it possible to recover scrap and rejects of expensive products. Reinforced threaded inserts are suitable for use in various materials, including light metals and casting. Inserts with internal threads larger than M6 are supplied with four locking pins instead of two. Permissible deviations: The medium tolerance class applies to the threads listed, i.e. 6H for nut threads and 6g for bolt threads. Other dimensions ±0.25 mm. Technical information see operating instructions for threaded inserts. Advantages: - Quick and easy installation. - The insert is fixed with pins in order to prevent torsion due to twisting or vibrations. - No other special tools are required besides the assembly tool. KIPP Reinforced threaded inserts with internal thread, self-locking and assembly tools 880 Order No. D1 D2 L1 L Installation Installation Installation Installation Removal Removal Order No. Internal thread External thread Length Length drill Ø countersunk Ø screw tab Min. thread drill drilling assembly tools +0,25 depth Ø depth K M4 M ,9 8,3 M8 9,5 5,5 4 K K M5 M10x1, ,8 10,3 M10x1,25 12,5 7,5 4,8 K K M6 M12x1, ,8 12,3 M12x1,25 14,5 9,5 4,8 K K M8 M14x1, ,8 14,3 M14x1,5 16,5 11,5 4,8 K K M10 M16x1, ,8 16,3 M16x1,5 18,5 13,5 4,8 K K M12 M18x1, ,8 18,3 M18x1,5 20,5 15,5 4,8 K K M14 M20x1, ,8 20,3 M20x1,5 22,5 17,5 4,8 K K M16 M22x1, ,7 22,3 M22x1,5 24,5 17,8 6,4 K K X15 M16x1,5 M22x1, ,7 22,3 M22x1,5 24,5 17,8 6,4 K K X15 M18x1,5 M24x1, ,5 24,3 M24x1,5 26,5 19,8 6,4 K K M20 M30x ,3 M30x2 34,5 25,8 6,4 K

29 K0653 Repair kit Material, surface finish: Threaded insert in steel, passivated. K The repair kit allows threaded holes which have been damaged, torn out or jammed to be used again or to be repaired. This makes it possible to recover scrap and rejects of expensive products. Threaded inserts are suitable for use in various materials, including light metals and casting. Inserts with internal threads larger than M6 are supplied with four locking pins instead of two. Permissible deviations: the medium tolerance class applies to the threads listed, i.e. 6H for nut threads and 6g for bolt threads. Other dimensions ±0.25 mm. Technical information see operating instructions for threaded inserts. Advantages: - Quick and easy installation. - The insert is fixed with pins in order to prevent torsion due to twisting or vibrations. - No other special tools are required besides the assembly tool. KIPP Repair kit Order No. Threaded inserts Threaded inserts Length Number Number of Order No. supplied supplied of inserts of inserts assembly tool Threaded insert internal thread external thread K M5 M K M6 M10x1, K M8 M12x1, K M8x1 M12x1, K X1 M10 M14x1, K M10x1,25 M14x1, K X125 M12 M16x1, K M12x1,25 M16x1, K X

30 K0404 Grub screws with screw-in stop for gluing L1 L2 L D D flat point to DIN 78 screw-in stop flat point to DIN 78 Material: Steel or stainless steel Surface finish: Steel blue chromated. Stainless steel natural finish. KIPP Grub screws with screw-in stop 882 Order No. Order No. D L L1 L2 Approx. steel stainless steel weight kg K K M ,002 K K M ,003 K K M ,004 K K M ,005 K K M ,003 K K M ,004 K K M ,006 K K M ,007 K K M ,008 K K M ,5 0,004 K K M ,5 0,007 K K M ,5 0,008 K K M ,5 0,009 K K M ,5 0,011 K K M ,5 0,009 K K M ,5 0,012 K K M ,5 0,015 K K M ,5 0,018 K K M ,5 0,022 K K M ,5 0,027 K K M ,014 K K M ,019 K K M ,024 K K M ,029 K K M ,034 K K M ,044 K K M ,031 K K M ,038 K K M ,045 K K M ,053 K K M ,067 K K M ,064 K K M ,078 K K M ,092 K K M ,105 K K M ,132 K Grub screws with screw-in stop have been designed especially for gluing-in. They allow mechanical connecting elements with external thread to be made cost-effectively for small and medium-sized series. The LOCTITE products 638 and 648 (see K0655) have proven themselves in practice as a successful bonding agent.

31 K0405 Grub screw sets with screw-in stop for gluing Material: Steel or stainless steel Surface finish: Steel blue chromated. Stainless steel natural finish. K Grub screws with screw-in stop have been designed especially for gluing-in. They allow mechanical connecting elements with external thread to be made cost-effectively for small and medium-sized series. The LOCTITE products 638 and 648 have proven themselves in practice as a successful bonding agent. Technical data see K0404. KIPP Grub screw sets with screw-in stop Order No. Order No. Content (pcs.) Steel Stainless steel (LOCTITE bonding agents 638 and 648 to be ordered separately) K K M5x20 (20 pieces), M5x40 (20 pieces), M5x60 (10 pieces), M6x20 (20 pieces), M6x40 (20 pieces), M6x60 (10 pieces), M8x20 (10 pieces), M8x40 (10 pieces), M8x60 (6 pieces), M10x20 (10 pieces), M10x40 (10 pieces), M10x60 (6 pieces), M12x40 (6 pieces), M12x60 (6 pieces) KIPP LOCTITE Bonding agents (accessories) Order No. Surface finish Container Shearing strength Break-away torque Temperature resistance N/mm² Nm K LOCTITE ml flagon C up to 150 C K LOCTITE ml flagon C up to 175 C 883

32 K0406 Adjusting rings DIN 705, steel Material, surface finish: Steel, natural finish. D1 H8 Form A with grub screw DIN 553 (recess) Form E with grub screw DIN 914 (hexagon socket) K D2 h13 B js14 second grub screw from D1 = 70 KIPP Adjusting rings DIN 705, steel 884 Order No. Order No. D1 B D2 D3 Approx. Form A Form E grub screw weight kg K K M2x3 0,001 K K M2,5x3 0,001 K K M3x4 0,003 K K M4x5 0,005 K K M4x5 0,005 K K M4x6 0,009 K K M5x8 0,015 K K M5x8 0,018 K K M5x8 0,017 K K M6x8 0,025 K K M6x8 0,032 K K M6x8 0,030 K K M6x8 0,039 K K M6x8 0,060

33 K0406 Adjusting rings DIN 705, steel KIPP Adjusting rings DIN 705, steel Order No. Order No. D1 B D2 D3 Approx. Form A Form E grub screw weight kg K K M6x10 0,070 K K M8x12 0,101 K K M8x10 0,096 K K M8x10 0,091 K K M8x12 0,122 K K M8x10 0,111 K K M8x12 0,146 K K M8x12 0,189 K K M8x12 0,182 K K M8x12 0,167 K K M10x16 0,263 K K M10x16 0,245 K K M10x16 0,319 K K M10x16 0,288 K K M10x16 0,433 K K M10x16 0,410 K K M10x16 0,375 K K M10x16 0,362 K K M10x16 0,584 K K M10x16 0,555 K K M10x16 0,509 K K M10x20 0,712 K K M10x20 0,663 K K M10x20 0,629 K K M12x20 0,938 K K M12x20 0,878 K K M12x20 0,773 K K M12x25 1,139 K K M12x20 1,021 K K M12x25 1,

34 K0406 Adjusting rings DIN 705, stainless steel stainless steel Material, surface finish: Stainless steel , natural finish. D1 H8 Form A with grub screw DIN 553 (recess) Form E with grub screw DIN 914 (hexagon socket) K D2 h13 B js14 second grub screw from D1 = 70 KIPP Adjusting rings DIN 705, stainless steel 886 Order No. Order No. D1 B D2 D3 Approx. Form A Form E grub screw weight kg K K M2x3 0,001 K K M2,5x3 0,001 K K M3x4 0,003 K K M4x5 0,005 K K M4x5 0,005 K K M4x6 0,009 K K M5x8 0,015 K K M5x8 0,018 K K M5x8 0,017 K K M6x8 0,025 K K M6x8 0,032 K K M6x8 0,030 K K M6x8 0,039 K K M6x8 0,060

35 K0406 Adjusting rings DIN 705, stainless steel KIPP Adjusting rings DIN 705, stainless steel Order No. Order No. D1 B D2 D3 Approx. Form A Form E grub screw weight kg K K M6x10 0,070 K K M8x12 0,101 K K M8x10 0,096 K K M8x10 0,091 K K M8x12 0,122 K K M8x10 0,111 K K M8x12 0,146 K K M8x12 0,189 K K M8x12 0,182 K K M8x12 0,167 K K M10x16 0,263 K K M10x16 0,245 K K M10x16 0,319 K K M10x16 0,288 K K M10x16 0,433 K K M10x16 0,410 K K M10x16 0,375 K K M10x16 0,362 K K M10x16 0,584 K K M10x16 0,555 K K M10x16 0,509 K K M10x20 0,712 K K M10x20 0,663 K K M10x20 0,629 K K M12x20 0,938 K K M12x20 0,878 K K M12x20 0,773 K K M12x25 1,139 K K M12x20 1,021 K K M12x25 1,

36 K0407 Adjusting rings with clamp grip similar DIN 705, steel Material, surface finish: Adjusting ring: steel, natural finish. Clamp grip: anthracite grey thermoplastic. Threaded bolt in steel, quality class 5.8, blue chromated. 15 K D3 Ø12 H D1 B D2 variable stop KIPP Adjusting rings with clamp grip similar DIN 705, steel Order No. B D1 D2 D3 H 888 K M4 26 K M4 27 K M5 30 K M6 31 K M6 33 K M6 35 K M8 37,5 K M8 46

37 K0611 Split locking rings R B Material, surface finish: Steel , natural finish; stainless steel , natural finish K C D1 D2 Slotted clamping rings surround the shaft with a uniformly distributed clamping force. This leads to a dimensionally precise fit and very high retaining forces without damaging the shaft. The shaft tolerance should lie within h11. Temperature range: -40 C up to +175 C. On request: Other dimensions. KIPP Split locking rings Order No. Order No. B C D1 D2 R Approx. steel stainless steel (DIN 912) weight kg K K M3x ,022 K K M4x ,8 0,038 K K M5x ,4 0,065 K K M5x ,4 0,063 K K M5x ,1 0,069 K K M6x ,4 0,097 K K M6x ,1 0,103 K K M6x ,8 0,114 K K M6x ,5 0,123 K K M6x ,4 0,163 K K M6x ,8 0,163 K K M8x ,9 0,

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