36 SUPER SURFER PARTS CATALOG GDSS15KA GDSS17KA. 15HP KAWASAKI RECOIL w/36" CUTTING DECK. 17HP KAWASAKI RECOIL w/36" CUTTING DECK
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1 36 SUPER SURFER PARTS CATALOG GDSS15KA 15HP KAWASAKI RECOIL w/36" CUTTING DECK SERIAL NUMBERS: GDSS17KA 17HP KAWASAKI RECOIL w/36" CUTTING DECK SERIAL NUMBERS: Part Number D Rev. Date: GREAT DANE POWER EQUIPMENT 4700 New Middle Rd. Jeffersonville, IN
2 Index 36 Super Surfer Figure Page Parts Page Frame 3 4 Rear Deck 5 6 Cutting Deck Deck Spindle 9 9 Caster Assemblies Controls, Levers, & Console Hydraulic System Hydraulic Schematic 15 Kawasaki Components Wiring Diagram 18 Decals 19 2
3 36 Super Surfer Frame 3
4 36 Super Surfer Frame Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty. 1 D16336 Frame, 36 (Includes Items 1 37 D /2"-13 X 3" H.H.C.S. 6 4,5,15,54,& 63) 1 38 D15417 Brake Rod 1 2 D /4" Retaining Ring 2 39 D14204 Washer 1 3 D /4"- 20 Zerk Fitting 6 40 D /8" Flat Washer 2 4 D18076 Bushing 8 41 D /8" Rod End 1 5 D15310 Thrust Arm 2 42 D /8"-16 Nylon Nut 5 6 D28024 Clevis Pin 2 43 D /8"-16 x 1 1/2" H.H.C.S. 2 7 D28102 Cotter Pin 2 44 D15400 Fender, R.H. 1 8 D /4"-16 x 3" H.H.C.S D X3/4" P.H.P.S. 2 9 D23031 Bushing 2 46 D18334 N.O./N.C. Switch 1 10 D28084 Rod End 2 47 D Nylon Nut 2 11 D /4"-16 Lock Nut 2 48 D15401 Fender, L.H D /8"-11 Hex Nut 4 49 D /8"-16 x 1" H.H.C.S D23049 Swivel 2 50 D /8"-16 X 1-1/4" H.H.C.S D15390 Lift Rod 2 51 D15392 Brake Mount, R.H D15382 R.H. Front Lift Arm 1 52 D " Grip 2 16 D15387 R.H. Rear Lift Arm 1 53 D15388 L.H. Rear Lift Arm 1 17 D18344 HOC Pin 2 54 D15383 L.H. Front Lift Arm 1 18 D18345 Lanyard 2 55 D /8" x 1 3/4" Cotte r Pin 2 19 D /4"-20 X 3/4" H.H.C.S D14107 Cotter Pin 4 20 D /4"-20 Nylon Nut 2 57 D15407 Brake Lever 1 21 D12495 Left Brake Arm 1 58 D18079 Grip 1 22 D /8" Spring Lock Washer 8 59 D15393 Brake Mount, L.H D14215 Stud 8 60 D13348 Spacer 1 24 D14192 Lug Nut 8 61 D44000 Push Lock Nut 1 25 D14193 Castle Nut 2 62 D13323 Spacer 1 26 D18110 Wheel Hub w/ Studs 2 63 D /8"-16 X 1 Carriage Bolt 3 27 D18206 Key 2 64 D /8" Retainer 3 28 D18311 Wheel Motor w/ Nut 2 65 D15406 Mount Brkt., Lever 1 29 D12496 Right Brake Arm 1 66 D /8"-16 Lock Nut 2 30 D15391 Brake Shaft 1 67 D /16-18X2 HHCS 1 31 D /32" X 1-1/4" Spring Pin 2 68 D /16-18 Flange Nut 4 32 D18400 Rear Wheel Assembly 2 69 D /2" Mach. Washer 4 33 D15377 Foot Grating 1 70 D28025 Spring 1 34 D18346 Rubber Strip 2 71a D15412 LH Motor Guard 1 35 D18111 Spring 6 NS-71b D15411 RH Motor Guard 1 36 D /2" Flat Washer 6 72 D /16"-18 1" HHCS 4 73 D /4" Jam Nut 2 4
5 36 Super Surfer Rear Deck 5
6 36 Super Surfer Rear Deck Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty. 1 D18388 Engine-Pump Belt 1 33 D38024 Reverse Springs 2 2 D15402 Rear Deck 1 34 D18417 Heat Reflector, Top 1 3 D15394 Idler Base Weld 1 35 D12460 Foot Guard 1 4 D15395 Idler Arm Weldment 1 36 D18418 Heat Reflector, Bottom 1 5 D18314 Idler Pulley 1 37 D18071 Idler Spring 1 6 D18403 Bushing 2 NS-38 D13353 LH Pump Block 1 7 D14303 Retaining Ring, 3/4" 1 39 D13336 RH Pump Block 1 8 D /8-16 x 2 1/2" Tap Bolt 1 40 D14281 Roll Pin 2 9 D /8-16 Nyloc Nut D14213 Pump Bolt 2 10 D15354 Clutch Bracket 1 42 D18058 Zerk Fitting 1 11 D15378 Oil Tank Weldment 1 43 D /4" Split Lock Washer 2 12 D18333 Oil Fill Breather 1 44 D /8-16 x 3" H.H.C.S D15379 Fuel Bracket 1 45 D18094 Oil Filter Only 1 14 D /4-20 x 2" H.H.C.S D18075 Oil Filter Assembly 1 15 D /4-20 Nyloc Nut 4 47 D13029 Pump Control Rod 2 16 D12507 Tank strap 2 48 D /8-16 Serr. Flange Nut 7 17 D18097 Fuel Cap 1 49 D /4" Heavy Washer 2 18 D18410 Fuel Tank, 4 gal D /16-18 X 1 3/4 H.H.C.S D /8-16 x 1 Carriage Bolt D /16-18 Flange Nut 2 20 D12465 Tank Guard 1 52 D /8 Split Lock Washer 6 21 D18106 Sw ivel 2 53 D13028 Hydro Sw ivel 2 22a D15399 R.H. Pump Arm 1 54 D /16-18 Nyloc Hex Nut 2 NS-22b D15398 L.H. Pump Arm 1 55 D /8 Flat Washer 2 23 D18397 Pulley w /Set Screw s 2 56 D /16 Flat Washer 6 24a D18312 R.H Hydraulic Pump 1 57 D14006 Hairpin 2 BDP10A D /8-16 X 1 1/2 H.H.C.S. 5 NS-24b D18313 L.H Hydraulic Pump 1 59 D /8-16 X 1 1/4 H.H.C.S. 10 BDP10A D /8-16 x 1" H.H.C.S D18067 Key, m5 x m D14103 Hose Clamp 2 26 D18072 Spring 2 62 D38015 Fuel Line 1 27 D15403 R.H. Side Support 1 63 D18098 Shut-Off Valve 1 NS-27b D15404 L.H. Side Support 1 64 D /8-16 X 2 1/2 H.H.C.S D15324 R.H. Rear Dir Arm 1 65 D12467 Tank Guard 1 NS-28b D15323 L.H. Rear Dir Arm 1 66 D18144 Grommet 1 29 D18074 Neutral Knob Spring 2 67a D /4" - 28 X 1 1/4" H.H.C.S D18047 Neutral Adj. Knob 2 67b D /4" - 28 X 3/4" H.H.C.S D15309 RH Outer Stop Brk't 1 68 D /8" Top Lock 4 NS-31b D15327 LH Outer Stop Brk't 1 32 D18013 Small Pivot Bushing 4 6
7 36 Super Surfer Deck 7
8 36 Super Surfer Deck Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty. 1 D " Cutting Deck 1 19 D18003 Bushing 2 2 D18406 Blade 3 20 D13321 Bushing 1 3 D /8"-18 X 7-1/2" H.H.C.S D13024 Spacer, Pulley 3 4 D18055 Washer, Blade 9 22 D28105 Idler Pulley 1 5 D18030 Spindle Assembly 3 23 D /8" Hex Nut 3 6 D /8"- 16 X 1-3/4" H.H.C.S D /8" - 18 Nut 3 7 D /8" Flat Washer D14104 Retaining Ring 1 8 D /8"-16 Nylon Nut D18007 Belt 1 9 D15418 Chute Deflector 1 27 D35100 Idler Mount 1 10 D13322 U-Bolt 4 28 D /8" - 16 X 1" Carriage Bolt 2 11 D18373 Chain, 6 link 3 29 D /8" - 16 X 1-1/2" H.H.C.S D28104 Chain, 5 link 1 30 D /8" - 16 Flange Nut D /8"-16 X 3/1/2" H.H.C.S D15409 Belt Cover, R.H D23050 Spacer 1 32 D15410 Belt Cover, L.H D28050 Idler Pulley 1 33 D15408 Belt Cover, Center 1 16 D15384 Idler Arm 1 34 D /8"-16 X 5-1/2" Tap Bolt 3 17 D18205 Zerk Fitting 1 35 D /8"-16 X 4-1/2" Tap Bolt 4 18 D18408 Pulley 3 36 D18046 Knob 7 8
9 36 Super Surfer Deck Spindle Ref. No. Part No. Description Qty. 1 D11000 Cutter Housing Casting 1 2 D18045 Bearing D18048 Spindle Shaft 1 4 D18033 Bearing Spacer 1 9
10 36 Super Surfer Caster Ref. No. Part No. Description Qty. 1 D18405 Caster Wheel Assembly 1 2 D /8" - 16 Nylon Nut 6 3 D15372 Caster Yoke 1 4 D /2"-13 X 6-1/2" HHCS 1 5 D /2"-13 Nut 1 6 D18076 Caster Bushing 2 7 D18058 Zerk Fitting 1 8 D /8" - 16 X 1" H.H.C.S. 6 9 D " Flat Washer (optional) 1 10 D14075 Cotter Pin 1 11 D15369 Caster Support 1 NS-12 D18419 Caster Rim, 11" tire 1 NS-13 D13332 Caster Tube, inserted into Rim 1 10
11 36 Super Surfer Controls 11
12 36 Super Surfer Controls Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty. 1 D15405 Thigh Plate 1 24 D /4"-20 Hex. Nut 2 2 D18409 Thigh Cushion 1 25 D /4"-20 X 2" H.H.C.S. 2 3 D /8" Spring Lock Washer 8 26 D24021 #8 Nylon Nut 2 4 D /8"-16 X 1" H.H.C.S D38005 Blade Switch 1 5 D /8" Flat Washer 2 28 D12450 Console 1 6 D /8"-16 Nylon Nut 7 29 D12106 Switch Tab 2 7 D /8"-16 X 3/4" H.H.C.S D24020 #8 Machine Screw 2 8 D /4-20 X 3/4" H.H.C.S D13011 Pivot Rod 1 9 D /4" Spring Lock Washer 4 32 D18013 Pivot Bushing 4 10 D /4" Flat Washer 4 33 D15386 L.H. Handle Mount 1 11 D /16"-18 Nylon Nut 1 34 D " Grip 2 12 D /16"-18 X 1-3/4" H.H.C.S D /2" Flat Washer 2 13 D /16" Flat Washer 2 36 D /2" Retaining Ring 2 14 D /16" Spring Lock Washer 2 37 D15385 R.H. Drive Lever 1 15 D /16"-18 X 1 H.H.C.S D18335 N.O./N.O. Switch 1 16 D15381 Hinged Plate 1 39 D38003 Spring 1 17 D13309 Lock Lever 1 40 D35094 L.H. Drive Lever 1 18 D /32" X 1" Roll Pin 1 41 D33004 Bushing 1 19 D13308 Base, Lock Lever 1 42 D13029 Pump Control Rod 2 20 D14204 Washer 2 43 D14006 #203 Hairpin 2 21 D18069 Stationary Handle 1 44 D13028 Swivel 2 22 D18109 Hour Meter 1 45 D18090 Ignition Switch Man. Start 1 23 D15420 Handle Brace 1 45 D18091 Ignition Switch Elec. Start 1 12
13 36 Super Surfer Hydraulics 13
14 36 Super Surfer Hydraulics Ref. No. Part No. Description Qty. 1 D18023 Hydraulic Oil Usage Decal 1 2 D Degree fitting w/o-ring, w/3/8" Stem 6 3 D Degree fitting w/o-ring 6 4 D18011 Hose (reservoir to manifold) 1 5 NA Hose (9-1/4" Charge Inlet) 1 6 D28074 Hose (7" Charge Inlet) 1 7 NA Hose (11" Charge Inlet) 1 8 D18379 Hose Clamp 12 9 D28079 T-Fitting (beaded) 2 10 NA Hose (15" Case return) 1 11 D28233 Hose (4" Case return) 1 12 NA Hose (8" Case return) 1 13 D18311 LH and RH Wheel Motor 2 14 D14193 Casle nut/ Wheel Motor 2 15 D14194 Cotter Pin 1/8" Wheel motor 2 16 D28059 Hydrostatic Oil Filter Manifiold 1 17 D18094 Hydrostatic Oil Filter 1 18 D18333 Vented Reservoir Cap 1 19 D15378 Hydrostatic Oil Reservoir 1 20 D18313 LH Hydrostatic pump/bdp-10a D18312 RH Hydrostatic pump/bdp-10a D18394 Hi Pressure Hose w/nylogard Sleeve 4 14
15 Hydraulic System Schematic 15
16 36 Super Surfer Engine Kawasaki Recoil/Manual Components 16
17 36 Super Surfer Engine Kawasaki Recoil/Manual Components Ref. No. Part No. Description Qty. NS - 1 Engine - 15H.P. KAW RECOIL NS - 1 Engine - 17H.P. KAW RECOIL 2 D28123 Oil Drain Valve 1 3 D32070 Capacitor Mount 1 4 D /16"-18 X 1" HHCS 5 5 D /16"-18 Nylon Nut 13 6 D32071 Module Mount 1 7 D /16"-18 X 1-1/2" HHCS 4 8 D /16" Split Lock Washer 4 9 D13010 Spacer 1 10 D18145 Key, sq. - 1/4" taper 1 11 D18398 Pulley, 4" 1 12 D18000 Elec. Clutch 1 13 D12043 Support 1 14 D18068 Bumper, Rubber 1 15 D18056 Spacer 1 16 D /16" Split Lock Washer 1 17 D /16"-20 X 3" HHCS 1 18 D18411 Throttle Cable 1 19 D X 3/4" PHPS 2 20 D /4"-20 X 1-1/2" HHCS 2 21 D /4"-20 Nylon Nut 5 22 D38051 Module 1 23 D38050 Capacitor 1 24 D38027 Module/Capacitor Pigtail 1 25 D18401 Kaw. Recoil/Manual Harness 1 26 D Nylon Nut 2 27 D18342 Pigtail, Engine 1 28 D18052 Relay 2 29 D28160 Wire Tie 1 17
18 18
19 36 Super Surfer Decals D28047 D18371 D18024 D18023 D3, Large D38056 D18026 D28045, Small D18351 D18349 D18197 D18350 D18025 D18021 D38115 D18149 D
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